Cabinet type rubber roll tray loading equipment
Technical Field
The utility model relates to the technical field of textile machinery, concretely relates to cabinet type rubber roll equipment of dishing.
Background
The rubber roller in the textile equipment is taken as the most common consumable product, the rubber roller needs to be assembled and disassembled for secondary treatment in the use process, most common is that the surface of the rubber roller needs to be ground for a period of time and then is coated with paint, in the process, no matter the grinding treatment or the coating treatment is carried out, a plurality of rubber rollers need to be mounted in a disc, at present, the manual arrangement and the disc mounting are adopted in the one-step treatment, and the disc mounting is carried out, then the disc mounting enters a grinding machine for grinding and the manual coating is carried out, so that the working efficiency is low.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
In order to overcome the defects of the prior art, the cabinet type rubber roller tray loading equipment is provided, the rubber rollers can be placed on the tray one by one, and meanwhile, the tray is divided and the whole tray is loaded and unloaded, so that the automation degree is high, the labor force is saved, and the production efficiency is improved.
(II) technical scheme
The utility model discloses a following technical scheme realizes: the utility model provides a cabinet type rubber roll sabot equipment, including frame, tray depiler mechanism and grabbing and releasing mechanism, the side of frame is provided with a rubber roll and stores the frame, and the front side bottom of frame is provided with a tray mouth of packing, tray depiler mechanism installs in the frame and it includes lifting mechanism and depiler mechanism, grabbing and releasing mechanism includes that X is to moving mechanism, Y to moving mechanism, Z to moving mechanism and snatch the mechanism, lifting mechanism is located tray mouth of packing and is used for bearing and carrying the tray, depiler mechanism is located the upper portion of lifting mechanism and is used for the part carrying tray, grabbing and releasing mechanism installs in the frame and snatch the mechanism on it and realize under X to moving mechanism, Y to moving mechanism and Z to the combined action of moving mechanism that the rubber roll is stored the frame rubber roll and is packed into the tray that bears on the lifting mechanism.
Further, lift the mechanism including bearing frame, lead screw slider assembly and servo motor, lead screw slider assembly includes lead screw and slider, the slider with bear the frame and be connected fixedly, bear the frame and realize the up-and-down motion through linear guide, the servo motor output shaft passes through the transmission control lead screw rotation of synchronous pulley and hold-in range and then realizes bearing the up-and-down motion of frame.
Furthermore, the plate separating mechanism comprises two opposite push-out cylinders which are symmetrically arranged left and right and an L-shaped plate separating lifting claw which is arranged on an extending rod of the cylinders.
Further, the grabbing mechanism comprises a transverse moving mounting frame and a mounting seat, the mounting seat is connected to the transverse moving mounting frame through a linear guide rail, the X-direction moving mechanism is arranged on the transverse moving mounting frame and comprises a stepping motor and a synchronous belt controlled by the stepping motor, the synchronous belt is connected with the mounting seat and controls the mounting seat to move along the length direction of the transverse moving mounting frame, the Z-direction moving mechanism is a double-rod air cylinder pushed downwards and is arranged on the mounting seat, the grabbing mechanism adopts a finger air cylinder, clamping jaws are arranged at the bottom of the air cylinder, the grabbing mechanism is fixed at the lower end of the Z-direction moving mechanism through a connecting plate, the Y-direction moving mechanism is arranged on two sides in the rack in a bilateral symmetry mode and comprises a telescopic air cylinder and a driving slide block connected to the end portion of a telescopic rod of the telescopic air cylinder, the driving slide block is arranged on the guide rail and can slide along the guide rail, the two driving slide blocks arranged on the two Y-direction moving mechanisms on the two sides are respectively connected and fixed with the transverse moving installation frame through the L-shaped connecting frame.
Further, Y includes telescopic cylinder A and telescopic cylinder B to the telescopic cylinder in the moving mechanism, telescopic cylinder A is fixed in the frame, and telescopic cylinder A's telescopic link is connected with telescopic cylinder B, and telescopic cylinder B passes through slider sliding connection on the guide rail, and telescopic cylinder B's telescopic link is connected with the drive slider.
(III) advantageous effects
Compared with the prior art, the utility model, following beneficial effect has:
the utility model provides a cabinet type rubber roll sabot equipment, its automatic sabot that combines the controller to realize the rubber roll, and it snatchs the removal and the directive tray of putting into through grabbing single of putting the mechanism to the rubber roll, utilizes tray pallet separating mechanism to carry out the sabot one by one to the tray that becomes the buttress simultaneously, realizes the continuity of sabot, and degree of automation is high, practices thrift the labour, improves work efficiency.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the grasping mechanism.
Fig. 3 is a schematic structural diagram of the lifting mechanism.
1-a frame; 2-a tray separating mechanism; 3-a grabbing and releasing mechanism; 4-a tray; 11-a rubber roller storage rack; 12-a tray loading port; 21 a lifting mechanism; 22-a tray separating mechanism; a 31-X direction moving mechanism; a 32-Y direction moving mechanism; a 33-Z direction moving mechanism; 34-a gripping mechanism; 35-a traverse mounting rack; 36-a mounting seat; 211-a carrier; 212-screw slider assembly; 213-servo motor; 214-linear guide rail; 221-opposite push-out cylinder; 222-L type pallet separating lifting claw.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 1-3, the cabinet type rubber roller tray loading device comprises a frame 1, a tray distributing mechanism 2 and a grabbing and releasing mechanism 3, a rubber roller storage rack 11 is arranged on the side surface of the frame 1, a tray loading port 12 is arranged at the bottom of the front side of the frame 1, the tray distributing mechanism 2 is installed on the frame 1 and comprises a lifting mechanism 21 and a tray distributing mechanism 22, the pick-and-place mechanism 3 comprises an X-direction moving mechanism 31, a Y-direction moving mechanism 32, a Z-direction moving mechanism 33 and a pick-and-place mechanism 34, the lifting mechanism 21 is positioned at the tray loading opening 12 and used for carrying and carrying the tray 4, the tray distributing mechanism 22 is positioned at the upper part of the lifting mechanism 21 and used for distributing and carrying the tray 4, the grabbing and releasing mechanism 3 is installed on the frame 1, and the grabbing mechanism 34 on the grabbing mechanism realizes that the glue roller on the glue roller storage rack 11 is loaded into the tray 4 carried on the lifting mechanism 21 under the combined action of the X-direction moving mechanism 31, the Y-direction moving mechanism 32 and the Z-direction moving mechanism 33.
The lifting mechanism 21 comprises a bearing frame 211, a screw rod sliding block assembly 212 and a servo motor 213, the screw rod sliding block assembly 212 comprises a screw rod and a sliding block, the sliding block is fixedly connected with the bearing frame 211, the bearing frame 211 moves up and down through a linear guide rail 214, and an output shaft of the servo motor 213 controls the screw rod to rotate through the transmission of a synchronous belt pulley and a synchronous belt so as to realize the up and down movement of the bearing frame 211; the tray separating mechanism 22 comprises two opposite push-out cylinders 221 which are arranged in bilateral symmetry and an L-shaped tray separating lifting claw 222 which is arranged on an extending rod of the cylinders; the grabbing and releasing mechanism 3 comprises a transverse moving mounting frame 35 and a mounting seat 36, the mounting seat 36 is connected to the transverse moving mounting frame 35 through a linear guide rail, the X-direction moving mechanism 31 is arranged on the transverse moving mounting frame 35 and comprises a stepping motor and a synchronous belt controlled by the stepping motor, the synchronous belt is connected with the mounting seat 36 and controls the mounting seat 36 to move along the length direction of the transverse moving mounting frame 35, the Z-direction moving mechanism 33 is a downward-pushing double-rod cylinder and is arranged on the mounting seat 36, the grabbing mechanism 34 adopts a finger cylinder and is provided with a clamping jaw at the bottom of the cylinder, the grabbing mechanism 34 is fixed at the lower end of the Z-direction moving mechanism 33 through a connecting plate, the Y-direction moving mechanisms 32 are bilaterally symmetrically arranged at two sides inside the rack 1 and comprise telescopic cylinders and driving sliders connected to the end parts of the telescopic cylinders, the driving sliders are arranged on the guide rail and can slide along the guide rail, the two driving slide blocks respectively arranged on the two Y-direction moving mechanisms 32 on the two sides are respectively connected and fixed with the transverse moving installation frame 35 through L-shaped connecting frames; y includes telescopic cylinder A and telescopic cylinder B to the telescopic cylinder in moving mechanism 32, telescopic cylinder A is fixed in on the frame 1, and telescopic cylinder A's telescopic link is connected with telescopic cylinder B, and telescopic cylinder B passes through slider sliding connection on the guide rail, and telescopic cylinder B's telescopic link and drive slider are connected.
The utility model provides a cabinet type rubber roll sabot equipment, it is at concrete during operation, to the sabot work: firstly, the tray for loading and unloading the rubber roller needs to be in place, an operator pushes the trolley filled with the tray to the tray loading port 12, after a sensor detects that the tray enters, the lifting mechanism 21 starts to work, the servo motor 213 works, the bearing frame 211 is driven to move upwards through the screw rod sliding block assembly 212, the bearing frame 211 can just lift the stacked tray 4 away from the conveying trolley when moving upwards, the trolley can be withdrawn at the moment, the bearing frame 211 moves to the top end, so that a gap between the lowest end and the tray 4 which is just the last but one corresponds to the L-shaped tray lifting claw 222 on the tray separating mechanism 22, at the moment, the bearing frame 211 stops moving, the tray separating mechanism 22 starts to work, the opposite pushing cylinders 221 push the tray out oppositely, the L-shaped tray lifting claw 222 can just separate the tray 4 which is the lowest end from all the trays 4 which are arranged on the lowest end, and then the bearing frame 211 moves downwards to a set position, i.e. to achieve the positioning of the tray 4.
Secondly, the loading is started, firstly the rubber roller to be loaded conveyed by the lifter enters the rubber roller storage rack 11, the front end of the rubber roller storage rack 11 is provided with a hook structure for storage, a detection sensor is arranged on the side surface of the first rubber roller, after the rubber roller is detected, a signal is transmitted to a controller, the controller controls the X-direction moving mechanism 31 and the Y-direction moving mechanism 32 to cooperatively work, so that the grabbing and releasing mechanism 34 moves to the position right above the rubber roller, then the Z-direction moving mechanism 33 moves downwards, meanwhile, the grabbing mechanism 34 grabs the middle connecting rod of the rubber roller, then the controller controls the grabbing and releasing mechanism 3 to sequentially place the rubber roller into the corresponding rubber roller clamping groove on the tray 4 based on the cooperation of the three axes of XYZ and the grabbing mechanism 34, and the tray 4 for loading is generally divided into two rows of storage tanks, therefore, when the setting and programming are carried out, except that the X-direction moving mechanism 31 moves in the X direction in sequence and the moving distance changes in sequence, when one row is full, the Y-direction moving mechanism 32 moves one body position to place the other row, specifically, the telescopic cylinder A is pushed out, the grabbing mechanism 34 reaches a position parallel to the rubber roll storage rack 11, and when the telescopic cylinder A retracts, the grabbing mechanism 34 reaches the position of the corresponding other row of clamping grooves on the tray 4, so that the rubber roll loading treatment is carried out again under the action of the X-direction moving mechanism 31, the Z-direction moving mechanism 33 and the grabbing mechanism 34 until the rubber roll is full.
When one tray 4 is full, the bearing frame 211 moves upwards again to a proper position, the opposite push-out air cylinders 211 on the tray separating mechanism 22 move outwards, so that the upper tray is overlapped with the lowest tray 4 again, then the bearing frame 211 moves downwards to the position of one tray 4, the actions are repeated again, the last tray 4, namely the upper tray 4, is separated by the L-shaped tray lifting claw 222, the bearing frame 211 descends to the position of the lower tray 4 at the moving position, the action steps of the grabbing and placing mechanism 3 are repeated continuously, and the like until all the trays are full of rubber rollers, after the trays are full, the empty trolley is pushed into the tray loading port 12 again, the bearing frame 211 moves downwards to the lowest end, the stacked trays 4 can fall onto the trolley, and the loading of the rubber rollers is completed.
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention and are not intended to limit the spirit and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made by the technical solution of the present invention by those skilled in the art should fall into the protection scope of the present invention, and the technical contents claimed by the present invention have been fully recorded in the claims.