CN214730021U

CN214730021U - Lithium cell intellectual detection system and automatic vanning equipment

Info

Publication number: CN214730021U
Application number: CN202120485902.4U
Authority: CN
Inventors: 潘进; 曹义军; 王庆云
Original assignee: Suzhou Industrial Park Gagb M&e Co ltd
Current assignee: Suzhou Industrial Park Gagb M&e Co ltd
Priority date: 2021-03-08
Filing date: 2021-03-08
Publication date: 2021-11-16
Anticipated expiration: 2031-03-08

Abstract

The utility model discloses a lithium battery intelligent detection and automatic packing equipment, which respectively corresponds to a lithium battery product processing main line and a finished product box output main line and comprises a transfer conveying line, wherein a first transfer robot and a second transfer robot are respectively arranged on the side surface of the transfer conveying line; the action area of the first transfer robot covers the detection station at the front section of the transfer conveying line, and the action area of the second transfer robot covers the preparation station at the rear section of the transfer conveying line; the transfer conveying line, the first carrying robot and the second carrying robot are all connected to the same equipment outer frame. The utility model discloses an operation such as the appearance defect of lithium cell product detects, automatic sorting and automatic vanning has satisfied high-speed automated production's demand, is showing and has promoted the holistic production efficiency of output yield and enterprise.

Description

Lithium cell intellectual detection system and automatic vanning equipment

Technical Field

The utility model relates to an equipment integrates especially relates to an automatic detection and vanning equipment to lithium cell product among new energy automobile belongs to the automated processing field.

Background

Along with the popularization of clean energy represented by electric power, power batteries and the like, various new energy technologies begin to appear and put into application, and accordingly, the revolution of a traffic energy power system is gradually accelerated, and new energy automobiles begin to enter the public vision. In China, a plurality of new energy automobile enterprises emerge in recent years, and the manufacturing industry related to new energy automobiles is greatly developed, but the gaps of the new energy automobile matching parts in the market are still huge.

As a power source and an important component of most new energy vehicles, the capacity of lithium battery products is in a positive correlation with the development of the new energy vehicle industry, and therefore, how to further expand the production scale of lithium battery products and improve the production efficiency also becomes a problem to be solved urgently by each production enterprise at the present stage.

Because the processing technology of the lithium battery products is complex and the processing process involves many aspects, in order to ensure the quality of the final finished products, the lithium battery products need to be subjected to one-by-one appearance detection before being boxed and taken out, and defective products are eliminated as much as possible. Under the prior art condition, the detection operation is mainly carried out in a manual operation mode, but is limited by the reasons that the manual intervention degree is high, the standardization of the process is difficult to realize, the detection result is influenced by manual experience, different operators can possibly obtain different detection results and the like, the detection efficiency cannot meet the actual needs of enterprises all the time, the detection reliability and the stability of products are difficult to guarantee, and then the product yield is low and the production quality cannot be improved.

Aiming at the problems, some production enterprises begin to design corresponding automatic equipment aiming at the detection and boxing links of lithium battery products at present, but most of the equipment exists in a single-station and independent mode, so that the production layout is dispersed directly, the floor area of a production line in the whole detection and boxing link is large, the subsequent scale expansion of the production enterprises is difficult, and the further development of the enterprises is severely restricted.

In summary, how to design an automation device with a more compact and integrated structure on the premise of ensuring the reliability and stability of the detection of the lithium battery product becomes a problem to be solved by the technical staff in the field.

Disclosure of Invention

In view of prior art has above-mentioned defect, the utility model aims at providing an automatic detection and vanning equipment to lithium cell product among new energy automobile.

The purpose of the utility model is to realize through the following technical scheme:

a lithium battery intelligent detection and automatic boxing device corresponds to a lithium battery product processing main line and a finished product box output main line respectively, and comprises a transfer conveying line for conveying lithium battery products between the lithium battery product processing main line and the finished product box output main line, wherein a first carrying robot for performing appearance detection on the lithium battery products and a second carrying robot for performing boxing operation on qualified lithium battery product detection are arranged on the side surface of the transfer conveying line respectively; the front section of the transfer conveying line is a detection station, the action area of the first carrying robot covers the detection station, the rear section of the transfer conveying line is a preparation station, and the action area of the second carrying robot covers the preparation station; the transfer conveying line, the first transfer robot and the second transfer robot are connected to the outer frame of the same equipment.

Preferably, the direction of delivery of transporting the transfer chain is by preceding the back, the anterior segment feed end of transporting the transfer chain with the unloading end of lithium cell product processing thread matches the intercommunication, the back end discharge end of transporting the transfer chain with the material loading end of finished product case output thread matches the intercommunication.

Preferably, first transfer robot with the second transfer robot both are the arm, and the two all through connection base movably set up in on the equipment outer frame, first transfer robot with the second transfer robot both still respectively signal connection have the industrial control host computer and receive its control drive.

Preferably, the first transfer robot is arranged at one side of the transfer conveying line, and a waste recycling bin for containing the lithium battery products and detecting unqualified products is fixedly arranged at the other side of the transfer conveying line; a visual detection mechanism and a product grabbing mechanism are integrated at the head end of the first transfer robot, and the visual detection mechanism comprises a precision camera and an auxiliary light source; under the operation of the first carrying robot, the lithium battery products on the transfer conveying line and in the detection station are grabbed after visual detection, qualified products are put into the preparation station by the first carrying robot, and unqualified products are put into the waste product recycling bin by the first carrying robot.

Preferably, the second transfer robot is arranged at one side of the discharge end at the rear section of the transfer conveying line, the front section of the finished product box output main line is a boxing station, the rear section of the finished product box output main line is a finished product box output station, and a product packaging box is placed in the boxing station; under second transfer robot's operation, on the transport conveyer line, prepare the lithium cell product in the station and be snatched, pile up extremely in proper order in the product packing box.

Preferably, the head end fixedly connected with of second transfer robot connects the base plate, the middle section position of connecting the base plate is provided with the visual identification mechanism that is used for discerning the qualified product of detection of lithium cell product, the both ends position of connecting the base plate is provided with two sets of finished product that are used for snatching the vanning to the qualified product of detection of lithium cell product respectively and snatchs the mechanism.

Preferably, the vision recognition mechanism comprises a high-precision recognition camera and an annular light source, and the high-precision recognition camera and the annular light source are fixedly connected to the lateral position of the middle section of the connecting substrate by means of the same camera support.

Preferably, two sets of the finished product snatchs the mechanism symmetry and sets up, every group the finished product snatchs the mechanism and all includes vacuum adsorption device, every vacuum adsorption device all with the help of a device support fixed connection in the below of connecting the base plate, the side of device support is provided with the dropout prevention means who is used for preventing the unexpected slippage of detection certified products of lithium cell product.

Preferably, a brake switch for controlling the overall emergency braking of the equipment is further arranged on the outer frame of the equipment, and the brake switch is electrically connected with the industrial control host.

Compared with the prior art, the utility model has the advantages of it is following:

the utility model provides a lithium cell intellectual detection system and automatic vanning equipment has realized the operation such as appearance defect detection, automatic sorting and automatic vanning of lithium cell product synthetically, has ensured to detect stability, uniformity and the reliability of packing operation with the lithium cell product, has satisfied high-speed automated production's demand, is showing and has promoted the holistic production efficiency of output yield and enterprise.

And simultaneously, the utility model discloses structurally integrate the design, also reduced the holistic volume of equipment furthest, practiced thrift the space resource in the processing enterprise, provide probably for the production enterprise enlarges the scale.

Furthermore, the utility model discloses still develop a brand-new thinking for the design of other products of the same type, manufacturing, for other relevant technical scheme in the same field provide the reference, can use this to extend and the degree of depth is used as the foundation, and whole prospect is wide.

The following detailed description is made of specific embodiments of the present invention with reference to the accompanying drawings, so as to make the technical solution of the present invention easier to understand and master.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a top view of the overall structure of the present invention;

fig. 3 is a schematic view of a partial structure of the present invention.

Wherein: 1. a lithium battery product processing main line; 2. a finished product box output main line; 3. a transfer conveyor line; 4. a first transfer robot; 5. a second transfer robot; 6. an equipment outer frame; 7. a brake switch; 8. a waste recycling bin; 9. product packing cases; 10. connecting the substrates; 11. a high-precision identification camera; 12. an annular light source; 13. a camera support; 14. a vacuum adsorption device; 15. a device holder; 16. an anti-falling device.

Detailed Description

As shown in FIGS. 1-2, the utility model discloses an automatic detection and vanning equipment to lithium cell product among new energy automobile, specific scheme is as follows.

The utility model provides a lithium cell intellectual detection system and automatic vanning equipment, respectively with lithium cell product processing thread 1 and finished product case output thread 2 corresponding, be used for realizing including one lithium cell product processing thread 1 reaches finished product case output thread 2 the transport transfer chain 3 of carrying between the two, the side of transporting transfer chain 3 has still arranged respectively and is used for carrying out the first transfer robot 4 that outward appearance detected and is used for carrying out the second transfer robot 5 of vanning operation to the detection certified products of lithium cell product.

The front section of the transfer conveying line 3 is a detection station, the action area of the first transfer robot 4 covers the detection station, the rear section of the transfer conveying line 3 is a preparation station, and the action area of the second transfer robot 5 covers the preparation station.

It should be further emphasized that, in the present embodiment, the transfer conveyor line 3, the first transfer robot 4, and the second transfer robot 5 are all connected to the same equipment outer frame 6.

The direction of delivery of transporting transfer chain 3 is by the forward back, transport the anterior segment feed end of transfer chain 3 with the unloading end of lithium cell product processing thread 1 matches the intercommunication, the back end discharge end of transporting transfer chain 3 with the material loading end of finished product case output thread 2 matches the intercommunication.

First transfer robot 4 with second transfer robot 5 the two be the arm, and the two all through connection base movably set up in on the outer frame 6 of equipment, first transfer robot 4 with the two still respectively signal connection of second transfer robot has the industrial control host computer and receives its control drive.

In practical application, the industrial control host is arranged commonly, and no part needing to be emphasized is provided here, but in consideration of practical equipment application, a brake switch 7 for controlling the overall emergency braking of the equipment is further arranged on the equipment outer frame 6, and the brake switch 7 is also electrically connected with the industrial control host and used for realizing the starting and stopping in an emergency state.

First transfer robot 4 set up in transfer one side position of transfer chain 3, the fixed waste product collection box 8 that is used for the detection defective work of splendid attire lithium cell product that is provided with of opposite side of transferring transfer chain 3. The head end of the first transfer robot 4 is integrated with a visual detection mechanism and a product grabbing mechanism, and the visual detection mechanism comprises a precision camera and an auxiliary light source. Under the operation of the first transfer robot 4, the lithium battery products on the transfer conveying line 3 and in the detection station are captured after visual detection, qualified products are thrown into the preparation station by the first transfer robot 4, and unqualified products are thrown into the waste product recycling bin 8 by the first transfer robot 4.

Second transfer robot 5 set up in transfer one side position of 3 back end discharge ends of transfer chain, the anterior segment of finished product case output thread 2 is the vanning station, the back end of finished product case output thread 2 is finished product case output station, product packing box 9 has been placed in the vanning station. Under the operation of second transfer robot 5, transport on the transfer chain 3, prepare the lithium cell product in the station and be snatched, pile up in proper order extremely in the product packaging box 9.

As shown in fig. 3, a connection substrate 10 is fixedly connected to the head end of the second transfer robot 5, a visual recognition mechanism for recognizing the qualified detection products of the lithium battery products is disposed at the middle position of the connection substrate 10, and two sets of finished product grabbing mechanisms for grabbing the qualified detection products of the lithium battery products into a box are disposed at the two ends of the connection substrate 10 respectively.

The vision recognition mechanism comprises a high-precision recognition camera 11 and an annular light source 12, wherein the high-precision recognition camera 11 and the annular light source 12 are fixedly connected to the lateral position of the middle section of the connecting substrate 10 through the same camera support 13.

Two sets of the finished product snatchs the mechanism symmetry and sets up, every group the finished product snatchs the mechanism and all includes vacuum adsorption device 14, every vacuum adsorption device 14 all with the help of a device support 15 fixed connection in the below of connecting substrate 10, the side of device support 15 is provided with the anti-drop device 16 that is used for preventing the unexpected slippage of detection certified products of lithium cell product.

Following combine above-mentioned structure scheme, right the utility model discloses a workflow outlines:

s1, outputting the lithium battery products to a detection station of the transfer conveying line 3 through the lithium battery product processing main line 1, carrying out appearance detection on the first carrying robot 4, and placing the qualified products to the preparation station and the unqualified products to the waste recycling box 8 beside the first carrying robot.

S2, the second carrying robot 5 moves to the preparation station, the integrated high-precision recognition camera 11 recognizes the characteristics of the lithium battery product, the current position direction of the lithium battery product is judged, and meanwhile the lithium battery product is paired.

And S3, the second transfer robot 5 transfers the lithium battery products from the preparation station to the product packing boxes 9 of the packing station.

S4, recognizing the condition of the lithium battery products in the product packaging box 9 by the vision recognition mechanism on the second transfer robot 5, determining the positions where the lithium battery products are placed, and then sequentially stacking the lithium battery products according to the determined positions by the second transfer robot 5 to pack the lithium battery products.

S5, after the boxing is completed, the second transfer robot 5 is reset.

To sum up, the utility model provides a lithium cell intellectual detection system and automatic vanning equipment has realized the operations such as appearance defect detection, automatic sorting and automatic vanning of lithium cell product synthetically, has ensured to detect stability, uniformity and the reliability of packing operation with the lithium cell product, has satisfied high-speed automated production's demand, is showing and has promoted the holistic production efficiency of output yield and enterprise.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.

Finally, it should be understood that although the present description refers to embodiments, not every embodiment contains only a single technical solution, and such description is for clarity only, and those skilled in the art should integrate the description, and the technical solutions in the embodiments can be appropriately combined to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides a lithium cell intellectual detection system and automatic vanning equipment, is corresponding with lithium cell product processing thread (1) and finished product case output thread (2) respectively, its characterized in that: the lithium battery product transportation system comprises a transportation conveying line (3) for conveying lithium battery products between a lithium battery product processing main line (1) and a finished product box output main line (2), wherein a first carrying robot (4) for performing appearance detection on the lithium battery products and a second carrying robot (5) for performing boxing operation on qualified lithium battery product detection products are respectively arranged on the side surface of the transportation conveying line (3); the front section of the transfer conveying line (3) is a detection station, the action area of the first carrying robot (4) covers the detection station, the rear section of the transfer conveying line (3) is a preparation station, and the action area of the second carrying robot (5) covers the preparation station; the transfer conveying line (3), the first transfer robot (4) and the second transfer robot (5) are connected to the same equipment outer frame (6).

2. The lithium battery intelligent detection and automatic boxing equipment as claimed in claim 1, wherein: the direction of delivery of transporting transfer chain (3) is by preceding to the back, the anterior segment feed end of transporting transfer chain (3) with the unloading end of lithium cell product processing thread (1) matches the intercommunication, the back end discharge end of transporting transfer chain (3) with the material loading end of finished product case output thread (2) matches the intercommunication.

3. The lithium battery intelligent detection and automatic boxing equipment as claimed in claim 1, wherein: first transfer robot (4) with second transfer robot (5) the two be the arm, and the two all through connection base movably set up in on equipment outer frame (6), first transfer robot (4) with the two still respectively signal connection of second transfer robot (5) has the industrial control host computer and receives its control drive.

4. The lithium battery intelligent detection and automatic boxing equipment as claimed in claim 1, wherein: the first carrying robot (4) is arranged at one side of the transferring and conveying line (3), and a waste recycling box (8) used for containing the unqualified products for detection of lithium battery products is fixedly arranged at the other side of the transferring and conveying line (3); a visual detection mechanism and a product grabbing mechanism are integrated at the head end of the first carrying robot (4), and the visual detection mechanism comprises a precision camera and an auxiliary light source; under the operation of the first carrying robot (4), lithium battery products on the transfer conveying line (3) and in the detection station are grabbed after visual detection, qualified products are put into the preparation station by the first carrying robot (4), and unqualified products are put into the waste product recycling box (8) by the first carrying robot (4).

5. The lithium battery intelligent detection and automatic boxing equipment as claimed in claim 1, wherein: the second carrying robot (5) is arranged at one side of the rear-section discharging end of the transfer conveying line (3), the front section of the finished product box output main line (2) is a boxing station, the rear section of the finished product box output main line (2) is a finished product box output station, and a product packaging box (9) is placed in the boxing station; under the operation of second transfer robot (5), transport on transfer chain (3), prepare the lithium cell product in the station and be snatched, pile up in proper order extremely in product packing box (9).

6. The lithium battery intelligent detection and automatic boxing equipment as claimed in claim 1, wherein: the head end fixedly connected with of second transfer robot (5) connects base plate (10), the middle section position of connecting base plate (10) is provided with the visual identification mechanism that is used for discerning the qualified product of detection of lithium cell product, the both ends position of connecting base plate (10) is provided with two sets of finished product that are used for snatching the detection qualified product of lithium cell product and snatch the mechanism of casing respectively.

7. The lithium battery intelligent detection and automatic boxing equipment as claimed in claim 6, wherein: the visual recognition mechanism comprises a high-precision recognition camera (11) and an annular light source (12), wherein the high-precision recognition camera (11) and the annular light source (12) are fixedly connected with the lateral position of the middle section of the connecting substrate (10) through the same camera support (13).

8. The lithium battery intelligent detection and automatic boxing equipment as claimed in claim 6, wherein: two sets of the finished product snatchs the mechanism symmetry and sets up, every group the finished product snatchs the mechanism and all includes vacuum adsorption device (14), every vacuum adsorption device (14) all with the help of a device support (15) fixed connection in the below of connecting substrate (10), the side of device support (15) is provided with dropout prevention means (16) that are used for preventing the unexpected slippage of the detection certified products of lithium cell product.

9. The lithium battery intelligent detection and automatic boxing equipment as claimed in claim 1, wherein: the equipment outer frame (6) is further provided with a brake switch (7) used for controlling the overall emergency braking of the equipment, and the brake switch (7) is electrically connected with the industrial control host.