CN102861832A - Automatic basketing system for workpieces - Google Patents
Automatic basketing system for workpieces Download PDFInfo
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- CN102861832A CN102861832A CN2012103682643A CN201210368264A CN102861832A CN 102861832 A CN102861832 A CN 102861832A CN 2012103682643 A CN2012103682643 A CN 2012103682643A CN 201210368264 A CN201210368264 A CN 201210368264A CN 102861832 A CN102861832 A CN 102861832A
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Abstract
The invention relates to an automatic basketing system for workpieces. The automatic basketing system comprises a control device, a workpiece picking device (1) and a tool basket conveying device (4). The workpiece picking device (1) can be controlled by the control device to switch between a picking station (21) and a basketing station (23) effectively and pick and basket the workpieces automatically. The tool basket conveying device (4) can be controlled by the control device to convey empty tool baskets to the basketing station (23) and convey full tool baskets to a discharge station. The automatic basketing system is simple in structure, low in space occupation and low in production stations, and automatic picking, basketing and discharge of optional workpieces are achieved, and the automatic basketing requirements for almost all workpieces of a production line can be met.
Description
Technical field
The present invention relates to a kind of automated system of producing usefulness, specifically a kind of product automatic basket loading system.
Background technology
At present, domestic production field has been realized the automation of producing basically.In vehicle stamped part production process, the main robot by six axles or two kinds of specifications of seven axles, the terminal-collecting machine by configure dedicated is realized picking up, depositing of stamped part in the operation area of robot.This automation feed system of using in the press workshop of vehicle production, forming the automatic stamping production line has become main flow.Yet, although punch line production has realized the automatic stamping product, but but also using original people's frock basket during the online tail dress of the product of finishing basket, such dress basket mode can not satisfy the requirement of whole production line automation undoubtedly, also need simultaneously the staff to carry out a large amount of dress basket work, efficient is low.
In order to solve the above problems, some producers also are provided with automatic makeup basket device, it is that robot that independent centralising device, two covers can whole walking, and relevant safeguard are set up in online tail belt rear, at a dress basket station place product is carried out automatic Picking by the control system control.Although above-mentioned device can be realized the automation of product dress basket, but exist complex structure, floor space is large, the production station is many, the large shortcoming of corollary equipment workload that needs, and the said equipment can only be suitable for the automation equipment of gusset spare simultaneously, when producing other products, after need to closing automation equipment, fill manually basket in artificial quality inspection district, can not satisfy the requirement of the automatic makeup basket of all products of production line.
Summary of the invention
Be to solve the deficiency that prior art exists, the invention provides a kind of simple in structure, floor space is little, it is few to produce station, can satisfy the product automatic basket loading system that the automatic makeup basket of all products of production line requires simultaneously.
For achieving the above object, a kind of product automatic basket loading of the present invention system, comprise control device, it also comprises: at the product pick device that can effectively switch between pickup station and dress basket station under the control of control device, product carried out automatic Picking and dress basket;
The frock basket of filling is transported to the frock basket conveying device of unloading basket station under the control of control device the frock basket of sky being transported under dress basket station and the control at control device.
As limitation of the invention, described control device comprises main control unit;
Memory module is used for the quantity that storage product pick device fills basket product at every turn, and when the quantity of picking up product when the product pick device reached storing value, main control unit control frock basket conveyer started;
Driver module drives the work of product pick device under the control of main control unit.
As the improvement to aforesaid way, described control device also comprises the input module that links to each other with the main control unit signal input part, makes amendment for the dress basket quantity of the different products that memory module is stored.
As the improvement to aforesaid way, described control device also comprises detection module, is used for detecting being transported to the frock basket that unloads basket station, and sends detection signal to main control unit, and main control unit control frock basket conveying device quits work.
As further improving of the present invention, described control device also comprises alarm module, when detection module detect the frock basket of filling product be transported to unload basket station after, receive the alarm signal that main control unit sends and report to the police.
As to further improvement of the present invention, also comprise and be located at the pickup station and unload between basket station, be used for the testing station that carries out the check of workman's product by the check belt, after the frock basket is filled product, described control device control test belt is out of service, simultaneously, control product pick device is placed on the product that picks up on the testing station.
As improvement of the present invention, also comprise when in detecting the production safety zone, the people being arranged, detection signal is passed to main control unit, by the out-of-work safety device of main control unit control product pick device.
Adopt above technical scheme, its effect is as follows: the present invention can carry out automatic basket loading to the product of completion, and the frock basket of filling can be delivered to automatically and be unloaded a basket station, utilize fork truck that the frock basket is unloaded basket by the warning reminding staff, whole-course automation control, need not staff people's frock basket, reduced staff's labour intensity.Simultaneously, the present invention is simple in structure, and it is little to take up room, and it is few to produce station, can carry out automatic Picking, dress basket, unload basket work product arbitrarily, can satisfy the automatic makeup basket requirement of the nearly all product of production line.
Description of drawings
Doing the present invention below in conjunction with the drawings and the specific embodiments does further to describe in detail:
Fig. 1 is theory diagram of the present invention;
Fig. 2 is structural representation of the present invention;
Fig. 3 is the theory diagram of control device of the present invention;
Among the figure: 1, product pick device; 21, pickup station; 22, testing station; 23, dress basket station; 3, check belt; 4, frock basket conveying device; 5, production safety zone.
The specific embodiment
The product automatic basket loading system that present embodiment relates to comprises control device, product pick device 1, frock basket conveying device 4, check belt 3 and safety device as shown in Figure 1 and Figure 2; Wherein, the control signal that product pick device 1, receiving control device send, by the control of control device, product can at pickup station 21 automatic Picking products, then be delivered to dress basket station 23 and fill basket.Frock basket conveying device 4, the control signal that receiving control device sends is transported to a dress basket station by control device with the frock basket of sky, and the frock basket of perhaps product pick device 1 being filled is transported to and unloads basket station and wait for and unload basket.Check belt 3, be located at and pick up between station 21 and the dress basket station 23, the control signal that receiving control device sends, be used for the workman and check product, after a frock basket is filled, control device control test belt is out of service, will deliver to testing station 22 from the product that pickup station 21 picks up with timed unit control product pick device 1, namely checks the check of waiting for the staff on the belt 3.To check the whole height of belt 3 to be arranged between the 1000cm to 1200cm in the present embodiment, and make things convenient for the reviewer that product is tested.Safety device, whether production safety zone 5 in have people, and detection signal is passed to control device if can detect in real time, and when in detecting production safety zone 5 people being arranged, control device control product pick device quits work, and guarantees personnel's personal safety.
Wherein, the formation of control device as shown in Figure 3: comprise main control unit, memory module, driver module, detection module, input module, alarm module, main control unit its as core component, be connected with other modules of control device respectively.
Memory module stores the quantity that product pick device 1 will fill basket product at every turn; Driver module receives the control signal that main control unit sends, and driving product pick device 1 fills a basket work job.Detection module can detect the frock basket that unloads basket station, and sends detection signal to main control unit, if what detect is the frock basket of filling product, main control unit control frock basket conveying device quits work; If what detect is empty frock basket, main control unit control frock basket conveying device 4 quits work, and simultaneously main control unit control product pick device 1 automatic Picking product is put in the frock basket.Input module, because the size of different products is not identical, the quantity that the frock basket of a sky can be filled also is not identical, therefore, for different products, the quantity that main control unit control product pick device 1 picks up also is not identical, can make amendment to the product quantity that should pick up in the memory module by input module.
Alarm module receives the alarm signal that main control unit sends, when detection module detect the frock basket be transported to unload basket station after, this module is sent the frock basket that sound and light alarm reminds fork truck will fill product and is taken away; When detection module detects a dress basket station 21 and do not have the frock basket, receive the alarm signal that main control unit sends simultaneously, remind fork truck that the frock basket of sky is in place.
During the present embodiment concrete operations, the staff at first sets the product quantity in the memory module by input module, then main control unit control frock basket conveying device 4 is placed into dress basket position with the frock basket of sky, this moment, product pick device 1 picked up product at pickup station 21 under the control of control device, and deliver to a dress basket station 21 and fill basket, after this frock basket is filled, it is out of service that control device is controlled the check belt that is positioned at testing station 22, control simultaneously that product pick device 1 picks up product deliver to the check belt after, product pick device 1 is also out of service, the product of testing station 22 waits for that the workman carries out quality inspection, after the check product is qualified, starting frock basket conveying device 4 will fill basket station and fill the frock basket of product and be transported to and unload a basket station, be placed into and unload a basket station and unload basket, can transport simultaneously empty frock basket is proceeded product to dress basket station 21 dress basket.After the frock basket of filling product arrived and unloads basket station, warning device can give the alarm, and reminded the fork truck staff that the frock basket is taken away and unloaded basket.
In order to guarantee the continuous operation of present embodiment, each frock basket set of time of present embodiment is not less than 3 minutes when arranging, the time that fork truck is placed the time of empty basket and taken the frock basket between filling away is all less than 12 seconds, and the productive temp setting of whole production line is 12spm to the maximum, and namely the dress basket time of two products is separated by and is not less than 5 seconds; Switching between the frock basket of full frock basket and sky is not more than 9 seconds.Frock basket conveying device 4 can adopt dual mode simultaneously: the form of the form of carrier chain/conveying roller or AGV dolly is carried the frock basket, which kind of transporting pattern all should satisfy following requirement: can carry out the sequentially-fed of frock basket, can guarantee that the position of frock basket satisfies the dress basket requirement of product pick device 1.
Present embodiment only is provided with pickup station 21, testing station 22, dress basket station 23 and unloads a basket station, and station arranges few, makes equipment relatively simple, and it is little to take up room, and can effectively realize the full-automatic dress basket to product.Can satisfy simultaneously the automatic basket loading of the various different products of whole production line.
Claims (7)
1. a product automatic basket loading system comprises control device, characterized by further comprising:
At the product pick device (1) that can between pickup station (21) and dress basket station (23), effectively switch under the control of control device, product carried out automatic Picking and dress basket;
The frock basket of filling is transported to the frock basket conveying device (4) of unloading basket station under the control of control device the frock basket of sky being transported under dress basket station (23) and the control at control device.
2. product automatic basket loading according to claim 1 system, it is characterized in that: described control device comprises main control unit;
Memory module is used for the quantity of the each dress basket of storage product pick device (1) product, and when the quantity of picking up product when product pick device (1) reached storing value, main control unit control frock basket conveyer (4) started;
Driver module drives product pick device (1) work under the control of main control unit.
3. product automatic basket loading according to claim 2 system, it is characterized in that: described control device also comprises the input module that links to each other with the main control unit signal input part, the dress basket quantity that is used for different products that memory module is stored is made amendment.
4. product automatic basket loading according to claim 3 system, it is characterized in that: described control device also comprises detection module, be used for detecting being transported to the frock basket that unloads basket station, and send detection signal to main control unit, main control unit control frock basket conveying device quits work.
5. product automatic basket loading according to claim 4 system, it is characterized in that: described control device also comprises alarm module, when detection module detect the frock basket of filling product be transported to unload basket station after, receive the alarm signal that main control unit sends and report to the police.
6. the described product automatic basket loading of any one system in 5 according to claim 1, it is characterized in that: also comprise and be located at the pickup station and unload between basket station, be used for carrying out the testing station (22) that workman's product is checked by check belt (3), after the frock basket is filled product, described control device control test belt is out of service, simultaneously, control product pick device (1) is placed on the product that picks up on the testing station.
7. product automatic basket loading according to claim 2 system, it is characterized in that: also comprise when in detecting production safety zone (5), the people being arranged, detection signal is passed to main control unit, controls the out-of-work safety device of product pick device (1) by main control unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210368264.3A CN102861832B (en) | 2012-09-28 | 2012-09-28 | Automatic basketing system for workpieces |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210368264.3A CN102861832B (en) | 2012-09-28 | 2012-09-28 | Automatic basketing system for workpieces |
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| CN102861832A true CN102861832A (en) | 2013-01-09 |
| CN102861832B CN102861832B (en) | 2015-03-11 |
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| CN201210368264.3A Active CN102861832B (en) | 2012-09-28 | 2012-09-28 | Automatic basketing system for workpieces |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109051685A (en) * | 2018-09-29 | 2018-12-21 | 苏州精濑光电有限公司 | A kind of workpiece movement system |
| CN114476546A (en) * | 2022-02-09 | 2022-05-13 | 安阳嘉和机械有限公司 | Automatic basket loading system for graphite electrode |
| CN115383005A (en) * | 2022-10-19 | 2022-11-25 | 常州美祺车业有限公司 | Equipment for machining and forming handlebar accessory of electric bicycle |
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| CN202021297U (en) * | 2010-12-21 | 2011-11-02 | 东莞市上川自动化设备有限公司 | Multifunctional automatic material receiving machine |
| CN202438584U (en) * | 2012-02-07 | 2012-09-19 | 珠海格力电器股份有限公司 | Full-automatic robot stamping production line |
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Patent Citations (5)
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| JPS6474655A (en) * | 1987-09-16 | 1989-03-20 | Sony Corp | Communication system |
| JP2000052179A (en) * | 1998-08-07 | 2000-02-22 | Amada Co Ltd | Pallet management device for drawing line equipped with automatic warehouse |
| CN202021297U (en) * | 2010-12-21 | 2011-11-02 | 东莞市上川自动化设备有限公司 | Multifunctional automatic material receiving machine |
| CN201997621U (en) * | 2010-12-24 | 2011-10-05 | 上海通彩自动化设备有限公司 | Punching product line with multiple discharging work positions |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109051685A (en) * | 2018-09-29 | 2018-12-21 | 苏州精濑光电有限公司 | A kind of workpiece movement system |
| CN109051685B (en) * | 2018-09-29 | 2024-04-16 | 苏州精濑光电有限公司 | Workpiece operation system |
| CN114476546A (en) * | 2022-02-09 | 2022-05-13 | 安阳嘉和机械有限公司 | Automatic basket loading system for graphite electrode |
| CN115383005A (en) * | 2022-10-19 | 2022-11-25 | 常州美祺车业有限公司 | Equipment for machining and forming handlebar accessory of electric bicycle |
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| Publication number | Publication date |
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| CN102861832B (en) | 2015-03-11 |
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Effective date of registration: 20211109 Address after: 071000 No. 2266 Chaoyang South Street, Hebei, Baoding Patentee after: GREAT WALL MOTOR Co.,Ltd. Address before: 300462 No. 99, South Street, West District, Binhai New Area, Tianjin Patentee before: TIANJIN BOXIN AUTOMOBILE PARTS Co.,Ltd. |
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