CN214291910U - Automatic processing equipment for inductance coil - Google Patents
Automatic processing equipment for inductance coil Download PDFInfo
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- CN214291910U CN214291910U CN202023218104.XU CN202023218104U CN214291910U CN 214291910 U CN214291910 U CN 214291910U CN 202023218104 U CN202023218104 U CN 202023218104U CN 214291910 U CN214291910 U CN 214291910U
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Abstract
The utility model discloses an inductance coils automatic processing equipment, it includes: a machine platform; the coil feeding device comprises a coil discharging mechanism and a coil feeding mechanism, the coil discharging mechanism is arranged at a coil discharging station, the coil feeding mechanism is arranged at a coil feeding station, the coils are sequentially arranged to the coil discharging station by the coil discharging mechanism, and the coils on the coil discharging station are fed onto the transfer device by the coil feeding mechanism; the coil is transferred to a welding station by a transfer device, and the welding device is arranged at the welding station; the connecting piece feeding device comprises a storage mechanism and a connecting piece feeding mechanism, the connecting piece feeding mechanism feeds the connecting pieces stored in the storage mechanism to a welding station, and the welding device welds the coils and the connecting pieces on the welding station. The utility model discloses replaced manual operation with automation equipment, realized the demand that unmanned punching press was flattened.
Description
Technical Field
The utility model relates to an inductance coils manufacture equipment field especially relates to an inductance coils automatic processing equipment.
Background
The inductance coil is an inductor which can be used under high frequency, has simple structure, excellent performance and wide wire specification, is particularly suitable for inductance forming technology, is integrally formed by a coil wound by a round copper wire and iron powder which are formed in one step by a special process of die casting, and has the characteristics of high current resistance, low impedance and the like. At present, part of the operation flow for producing the inductance coil is as follows: firstly, placing the flattened inductance coil on a positioning carrier by an operator; secondly, the operator places the cut connecting sheet on a positioning carrier; and thirdly, covering the pressing plate by the operating personnel to place the carrier on the welding machine table, and starting the button to weld. The production operation flow has the advantages of more workers, high labor intensity, high labor cost, low efficiency of product circulation and processing and certain operation danger.
Therefore, a new technical solution is needed to solve the above problems.
SUMMERY OF THE UTILITY MODEL
In the existing inductance coil processing operation flow, the number of involved operators is large, the labor cost is high, certain operation danger is realized, and the comprehensive processing efficiency is low. The utility model aims at solving the problem that exists among the prior art, provide an inductance coil automatic processing equipment, the technical scheme of adoption specifically as follows:
an automatic inductance coil processing device, comprising: a machine platform; a coil feeding device, a transfer device, a connecting sheet feeding device and a welding device which are all arranged on the machine table, wherein,
the coil feeding device comprises a coil discharging mechanism and a coil feeding mechanism, the coil discharging mechanism is arranged at a coil discharging station, the coil feeding mechanism is arranged at a coil feeding station, the coils are sequentially arranged to the coil discharging station by the coil discharging mechanism, and the coils on the coil discharging station are fed onto the transfer device by the coil feeding mechanism;
the transfer device transfers the coil to a welding station, and the welding device is arranged at the welding station;
connecting piece loading attachment includes storage mechanism and connecting piece loading mechanism, storage mechanism stores the connecting piece, connecting piece loading mechanism will the connecting piece material loading of storage mechanism going up storage extremely welding station, welding set will coil and connecting piece on the welding station weld.
Above-mentioned technical scheme is further, it still includes cutting device, cutting device sets up on cutting the station, cutting device includes cutting the locating die, cuts the locating die and drives actuating cylinder, cuts cylinder and cut-off knife subassembly, wherein:
the cutting positioning die is used for limiting a welded coil which is conveyed to a cutting station, the cutting positioning die drives a cylinder to drive the cutting positioning die bearing the welded coil to move towards the lower part of the cutter assembly, when the cutting positioning die bearing the welded coil is positioned below the cutter assembly, the cutting cylinder drives the cutter assembly to move downwards, the cutter assembly finishes cutting the welded coil, and after the cutting is finished, the cutting positioning die bears the coil which is finished cutting and moves out of the cutter assembly to reset.
Furthermore, the coil discharging mechanism comprises a material vibration disc and a material transmission track, the material vibration disc is provided with a material storage cavity and a material distributing groove communicated with the material storage cavity, when the material vibration disc vibrates, an inductance coil accommodated in the material storage cavity falls into the material distributing groove from the material storage cavity, and a plurality of coils are sequentially arranged in the material distributing groove.
Furthermore, the material transmission track includes coil delivery chute and conveyor belt, the material divides the groove to have the export, the one end of coil delivery chute with the material divides the groove the export meets, the other end of coil delivery chute with conveyor belt meets, the coil certainly the export that the groove was divided to the material is transferred to in the coil delivery chute, the warp again the coil delivery chute circulation arrives on the conveyor belt, the coil is in single row arranges in proper order on the conveyor belt, the coil quilt conveyor belt conveys to coil row material station department.
Furthermore, the coil feeding mechanism comprises a manipulator assembly arranged above the coil feeding station and a manipulator driving assembly connected with the manipulator assembly.
Furthermore, the manipulator assembly comprises a connecting seat and a manipulator arranged on the connecting seat.
Further, the manipulator driving assembly includes a first driving cylinder and a second driving cylinder, the first driving cylinder drives the manipulator to approach the coil discharging station or the coil feeding station downward in a vertical direction, so that the manipulator picks up a coil from the coil discharging station or places the picked-up coil at the coil feeding station, or,
the first driving cylinder drives the manipulator to move upwards away from the coil discharging station or the coil feeding station along the vertical direction, so that the manipulator resets after picking up a coil from the coil discharging station or resets after placing the picked-up coil on the coil feeding station.
Furthermore, the second driving cylinder drives the connecting seat to reciprocate on the horizontal sliding rail, so that the manipulator connected to the connecting seat reciprocates above the coil discharging station and above the coil feeding station.
Further, the coil feeding station is arranged on the transfer device.
Furthermore, at the first moment, the manipulator is located above the coil discharging station, the first driving cylinder drives the manipulator to be close to the coil discharging station downwards, and after the manipulator picks up a coil from the coil discharging station, the manipulator is driven by the first driving cylinder to reset upwards.
Furthermore, at the second moment, the manipulator picking up and resetting the coil is driven by the second driving cylinder to translate along the horizontal slide rail to the upper side of the coil loading station, when the manipulator reaches the upper side of the coil loading station, the second driving cylinder stops driving the manipulator, the first driving cylinder drives the manipulator to be close to the coil loading station downwards, and the manipulator is driven to place the picked-up coil on the coil loading station.
Furthermore, when the third moment, the manipulator is placed the coil on transfer device after, first drive actuating cylinder drive the manipulator upwards resets, the second drives actuating cylinder drive the manipulator certainly coil material loading station top removes extremely coil row material station top.
Still further, the transfer device includes the carrier track, and can a plurality of location carrier that circulates on the carrier track, coil feed mechanism will the coil material loading extremely on the location carrier, the location carrier is in under the drive of carrier transport cylinder the circulation on the carrier track, the location carrier is born the coil by carrier transport cylinder drives to welding station department.
Furthermore, storage mechanism includes material roller and driving motor, material roller is gone up around being equipped with the connection piece and is rolled up the material, connection piece is rolled up and is stored up and has been received a plurality of connection pieces, the material roller is in driving motor's drive is rotatory down, makes around establishing connection piece material on the material roller is rolled up with connection piece automatic feeding extremely welding station department.
Furthermore, the welding device comprises a welding needle and a welding cylinder, the welding needle is driven by the welding cylinder to be close to the welding station, and the welding needle is used for welding the coil transferred to the welding station and the connecting sheet fed to the welding station; after the coil is welded, the coil is jacked to be separated from the positioning carrier by the jacking cylinder, the coil is welded to the connecting sheet of the connecting sheet material roll, and the coil is conveyed to a cutting station along with the connecting sheet material roll.
Furthermore, after the welded coil is separated from the positioning carrier, the positioning carrier is unloaded, and the carrier carrying cylinder drives the unloaded positioning carrier to circulate on the carrier track, so that the coil feeding mechanism feeds the coil onto the positioning carrier.
Furthermore, the coil is welded to a connecting sheet of a connecting sheet material roll to form an inductance coil string, the inductance coil string is pulled to a cutting positioning die of a cutting station by a traction cylinder, the cutting positioning die drives the cutting positioning die bearing the inductance coil string to move towards the lower part of the cutter assembly, the cutting cylinder drives the cutter assembly to move downwards, and the cutter assembly cuts the inductance coil string.
Furthermore, the coil loading station and the welding station are both arranged on the carrier track.
Compared with the prior art, the utility model provides an inductance coils automatic processing equipment will flatten coil material loading, connecting piece material loading, welding etc. after all integrated in an equipment, and the station is concentrated, has reduced the man-hour of material circulation in the production process, has replaced manual operation with automation equipment, realizes flattening back inductance coils's automatic weld cluster and cuts, reduces the human cost, has improved production safety, and integrated equipment has also improved the space utilization in workshop.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic view of a three-dimensional structure of the automatic inductance coil processing equipment of the present invention at a viewing angle;
fig. 2 is a schematic view of a three-dimensional structure of a coil feeding device of the automatic inductance coil processing equipment according to the present invention at a viewing angle;
fig. 3 is a schematic perspective view of the partial connection sheet feeding device and the partial coil discharging mechanism and the cutting device removed from fig. 1.
Wherein, 10-machine table;
20-a coil feeding device; 21-coil discharge mechanism; 211-material vibrating plate; 212-a material storage chamber; 213-material distribution groove; 214-a material transfer track; 215-coil output slot; 216-a conveyor belt; 22-a coil feeding mechanism; 221-a robot assembly; 2211-a connecting seat; 2212-robot arm; 222-a robot drive assembly; 2221-first drive cylinder; 2222 — second drive cylinder;
30-a transfer device; 31-a carrier track; 32-positioning a carrier;
40-connecting a sheet feeding device; 41-a storage mechanism; 411-material roller; 412-a drive motor; 42-a connecting sheet feeding mechanism;
50-a welding device; 51-a welding pin; 52-a welding cylinder;
60-a cutting device; 61-cutting a positioning die; 62-cutting positioning die driving cylinder; 63-a cutting cylinder; 64-a cutter assembly;
70-horizontal sliding rail; 80-connecting a sheet material roll;
a-a coil discharge station; b, a coil feeding station; c-welding station; d-cutting station.
Detailed Description
The technical solutions of the embodiments of the present invention will be examined and fully described below with reference to the accompanying drawings of the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
The gist of the present invention will be further explained with reference to the accompanying drawings and examples.
Example (b):
in the existing inductance coil processing operation flow, the number of involved operators is large, the labor cost is high, certain operation danger is realized, and the comprehensive processing efficiency is low. The utility model aims at solving the problem existing in the prior art and providing an inductance coil automatic processing equipment.
The following describes in detail an inductance coil automatic processing device provided by the present invention with reference to the accompanying drawings 1-3:
referring to fig. 1, the utility model provides an inductance coils automatic processing equipment, it can include:
a machine table 10; a coil feeding device 20, a transferring device 30, a connecting sheet feeding device 40 and a welding device 50 all disposed on the machine table 10, wherein,
the coil feeding device 20 comprises a coil discharging mechanism 21 and a coil feeding mechanism 22, the coil discharging mechanism 21 is arranged at a coil discharging station a, the coil feeding mechanism 22 is arranged at a coil feeding station B, the coil discharging mechanism 21 sequentially arranges coils to the coil discharging station a, and the coil feeding mechanism 22 feeds the coils on the coil discharging station a to the transfer device 30;
the transfer device 30 transfers the coil to a welding station C at which the welding device 50 is provided;
connecting piece loading attachment 40 includes storage mechanism 41 and connecting piece loading mechanism 42, storage mechanism 41 stores the connecting piece, connecting piece loading mechanism 42 will the connecting piece material loading that storage mechanism 41 went up to welding station C, welding set 50 will coil and connecting piece on the welding station C weld.
In an embodiment, with continued reference to fig. 1, the automatic processing apparatus of the present invention may further include a cutting device 60, the cutting device 60 is disposed on the cutting station D, the cutting device 60 may include a cutting positioning die 61, a cutting positioning die driving cylinder 62, a cutting cylinder 63, and a cutter assembly 64, wherein:
the cutting positioning die 61 is used for limiting a welded coil which is conveyed to the cutting station D, the cutting positioning die driving cylinder 62 is used for driving the cutting positioning die bearing the welded coil to move towards the lower part of the cutter component 64, when the cutting positioning die 61 bearing the welded coil is located below the cutter component 64, the cutting cylinder 63 drives the cutter component 64 to move downwards, the cutter component 64 finishes cutting the welded coil, and after the cutting is finished, the cutting positioning die bears the coil which is finished to be cut and is reset from the cutter component 64 to move downwards.
In an embodiment, refer to fig. 2, coil row material mechanism 21 can include material vibration dish 211 and material transmission track 214, material vibration dish 211 has the material and stores up and receive chamber 212, and with the material that the material stored up the chamber 212 intercommunication divides dials groove 213, works as when material vibration dish 211 vibrates, the holding in inductance coils in the material stored up the chamber 212 certainly the material stores up the chamber 212 and falls into in the groove 213 is dialled to the material branch, a plurality of coils in the material divides to dial and arranges in proper order in the groove 213, has just so realized vibration letter sorting, has saved the manual work.
In an embodiment, with continued reference to fig. 2, the material conveying track 214 of the present invention may include a coil output slot 215 and a conveying belt 216, the material distribution slot 213 has an outlet, one end of the coil output slot 215 is connected to the outlet of the material distribution slot 213, the other end of the coil output slot 215 is connected to the conveying belt 216, the coils are conveyed into the coil output slot 215 from the outlet of the material distribution slot 213 and then transferred to the conveying belt 216 through the coil output slot 215, the coils are sequentially arranged in a single row on the conveying belt 216, and the coils are conveyed to the coil discharge station a by the conveying belt 216. Therefore, automatic sequencing of the coils is realized, and the coil is convenient to feed and grab.
In one embodiment, with continued reference to fig. 2, the coil loading mechanism 22 of the present invention may include a robot assembly 221 disposed above the coil loading station B, and a robot drive assembly 222 coupled to the robot assembly 221. The robot assembly 221 may include a connecting base 2211, and a robot 2212 disposed on the connecting base 2211, wherein the connecting base 2211 is connected to the horizontal slide rail 70, and the connecting base 2211 can reciprocate on the horizontal slide rail 70. The robot drive assembly 222 may include a first drive cylinder 2221 and a second drive cylinder 2222, the first drive cylinder 2221 driving the robot 2212 vertically downward toward the coil discharge station a or the coil loading station B, such that the robot 2212 picks up a coil from the coil discharge station a or places the picked-up coil at the coil loading station B, or,
the first driving cylinder 2221 drives the manipulator 2212 to move upward away from the coil discharging station a or the coil feeding station B in a vertical direction, so that the manipulator 2212 is reset after picking up a coil from the coil discharging station a or resetting after placing the picked-up coil on the coil feeding station B. Automatic feeding is realized, and the processing efficiency is improved.
The second drives actuating cylinder 2222 drive connecting seat 2211 reciprocating motion on horizontal slide rail 70, makes to be connected manipulator 2212 on connecting seat 2211 is in row material station A top of coil with coil material loading station B top reciprocating motion.
In one embodiment, coil feeding station B sets up transfer device 30 is last, horizontal slide rail 70's one end is located coil feeding station B top, the other end is located coil row material station a top.
In one embodiment, the principle of the manipulator driving assembly 222 driving the manipulator 2212 in the coil discharging station a and the coil feeding station B to reciprocate is as follows:
at a first moment, the manipulator 2212 is located above the coil discharging station a, the first driving cylinder 2221 drives the manipulator 2212 to move downwards to be close to the coil discharging station a, and after the manipulator 2212 picks up a coil from the coil discharging station a, the manipulator 2212 is driven by the first driving cylinder 2221 to reset upwards;
at the second moment, the manipulator 2212 picking up and resetting coils is driven by the second driving cylinder 2222 to translate along the horizontal slide rail 70 to the upper part of the coil loading station B, when the manipulator 2212 reaches the upper part of the coil loading station B, the second driving cylinder 2222 stops driving the manipulator 2212, the first driving cylinder 2221 drives the manipulator 2212 to be close to the coil loading station B downwards, and drives the manipulator 2212 to place the picked coils on the coil loading station B;
at the third moment, after the manipulator 2212 places the coil on the transfer device 30, the first driving cylinder 2221 drives the manipulator 2212 to return upwards, and the second driving cylinder 2222 drives the manipulator 2212 to move from above the coil loading station B to above the coil unloading station a.
The manipulator 2212 may be a suction nozzle using a vacuum suction coil.
In an embodiment, referring to fig. 1 and 3, the transferring device 30 includes a carrier track 31, and a plurality of positioning carriers 32 that can be circulated on the carrier track 31, the coil feeding mechanism 22 feeds the coil onto the positioning carriers 32, the positioning carriers 32 are circulated on the carrier track 31 under the driving of a carrier carrying cylinder, and the positioning carriers 32 carry the coil and are driven by the carrier carrying cylinder to the welding station C. The coil loading station B and the welding station C are both disposed on the carrier track 31. The carrier track 31 is provided with a circle on the machine table 10, and the positioning carrier 32 can circulate in the carrier track 31.
In an embodiment, storage mechanism 41 may include material roller 411 and driving motor 412, material roller 411 is gone up around being equipped with connection piece material book 80, the storage has a plurality of connection pieces on connecting piece material book 80, material roller 411 is in it is rotatory under driving motor 412's the drive, makes around establishing connection piece material book 80 on material roller 411 is with connection piece automatic feeding extremely welding station C department.
In an embodiment, the welding device 50 of the present invention may include a welding pin 51 and a welding cylinder 52, the welding pin 51 is driven by the welding cylinder 52 to be close to the welding station C, and the welding pin 51 welds the coil transferred to the welding station C and the connecting sheet fed to the welding station C; after the coil is welded, the coil is jacked to be separated from the positioning carrier 32 by a jacking cylinder, the coil is welded to a connecting sheet of the connecting sheet material roll 80, and the coil is conveyed to a cutting station D along with the connecting sheet material roll 80.
After the welded coil is separated from the positioning carrier 32, the positioning carrier 32 is unloaded, and the carrier carrying cylinder drives the unloaded positioning carrier 32 to move on the carrier track 31, so that the coil feeding mechanism 22 feeds the coil onto the positioning carrier 32.
In one embodiment, the coil is welded and is formed the inductance coils cluster to the connection piece of connection piece material book 80, the inductance coils cluster is pulled by traction cylinder extremely cut on station D's the locating die that cuts, cut this bore of locating die actuating cylinder 62 drive inductance coils cluster cut the locating die to the below of cut-off knife subassembly 64 removes, cut the cylinder 63 drive cut-off knife subassembly 64 moves down, cut-off knife subassembly 64 is right the inductance coils cluster cuts.
To sum up, inductance coils automatic processing equipment adopts vibration dish sequencing material loading, utilizes the manipulator automatic with coil material loading to location carrier on, the rethread loading utensil area coil transport to welding station, simultaneously, the connecting piece material loading is also automatic to be carried through material book, the connecting piece material is rolled up and is worn welding station down, welding set welds connection piece and coil, the welding is accomplished the back, breaks away from in the coil self-align carrier, the coil is rolled up along with the connecting piece material and is conveyed to cutting station and cut. Inductance coils automatic processing equipment has solved the automatic feed of coil, the automatic feed of connection piece and has cut to and the problem of the circulation of welding carrier has realized the automated processing flow.
It is right to combine fig. 1-3 and above-mentioned embodiment the utility model provides an inductance coil automatic processing equipment carries out the analysis, can discover the utility model provides an inductance coil automatic processing equipment main part adopts location carrier circulation mode to realize, and the coil feed adopts the vibration dish to add the belt sequencing, and the manipulator picks up the mode and realizes, and the connection piece adopts web-like feed, and the mode that cuts after welding earlier realizes processing automation, has realized that the coil drops into the welding from the vibration dish and has accomplished, cuts into the cluster and once accomplishes, has improved production efficiency.
It can find the utility model provides an inductance coils automatic processing equipment is with the coil material loading after flattening, connecting piece material loading, welding etc. all integrated in an equipment, the station is concentrated, the man-hour of material circulation in the production process has been reduced, manual operation has been replaced with automatic equipment, the automatic weld that realizes flattening back inductance coils becomes the cluster and cuts, reduce the human cost, the production security has been improved, integrated equipment has also improved workshop space utilization.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example" or "some examples" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by one skilled in the art.
While embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications and changes may be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.
Claims (10)
1. An inductance coil automatic processing equipment which characterized in that, it includes:
a machine platform;
a coil feeding device, a transfer device, a connecting sheet feeding device and a welding device which are all arranged on the machine table, wherein,
the coil feeding device comprises a coil discharging mechanism and a coil feeding mechanism, the coil discharging mechanism is arranged at a coil discharging station, the coil feeding mechanism is arranged at a coil feeding station, the coils are sequentially arranged to the coil discharging station by the coil discharging mechanism, and the coils on the coil discharging station are fed onto the transfer device by the coil feeding mechanism;
the transfer device transfers the coil to a welding station, and the welding device is arranged at the welding station;
connecting piece loading attachment includes storage mechanism and connecting piece loading mechanism, storage mechanism stores the connecting piece, connecting piece loading mechanism will the connecting piece material loading of storage mechanism going up storage extremely welding station, welding set will coil and connecting piece on the welding station weld.
2. The automatic processing equipment of the inductance coil according to claim 1, further comprising a cutting device, wherein the cutting device is arranged on a cutting station, and the cutting device comprises a cutting positioning die, a cutting positioning die driving cylinder, a cutting cylinder and a cutter assembly, wherein:
the cutting positioning die is used for limiting a welded coil which is conveyed to a cutting station, the cutting positioning die drives a cylinder to drive the cutting positioning die bearing the welded coil to move towards the lower part of the cutter assembly, when the cutting positioning die bearing the welded coil is positioned below the cutter assembly, the cutting cylinder drives the cutter assembly to move downwards, the cutter assembly finishes cutting the welded coil, and after the cutting is finished, the cutting positioning die bears the coil which is finished cutting and moves out of the cutter assembly to reset.
3. The automatic processing equipment of inductance coil according to claim 1,
the coil discharging mechanism comprises a material vibrating disk and a material conveying track, the material vibrating disk is provided with a material storage cavity and a material distributing groove communicated with the material storage cavity, when the material vibrating disk vibrates, an inductance coil contained in the material storage cavity falls into the material distributing groove from the material storage cavity, and a plurality of coils are sequentially arranged in the material distributing groove;
the material transmission track comprises a coil output groove and a conveying belt, the material distribution groove is provided with an outlet, one end of the coil output groove is connected with the outlet of the material distribution groove, the other end of the coil output groove is connected with the conveying belt, the coil is conveyed into the coil output groove from the outlet of the material distribution groove and then flows to the conveying belt through the coil output groove, the coils are arranged on the conveying belt in a single-row mode, and the coils are conveyed to the coil discharge station through the conveying belt.
4. The automatic processing equipment of inductance coil according to claim 1,
the coil feeding mechanism comprises a manipulator assembly arranged above the coil feeding station and a manipulator driving assembly connected with the manipulator assembly;
the manipulator assembly comprises a connecting seat and a manipulator arranged on the connecting seat;
the manipulator driving assembly comprises a first driving cylinder and a second driving cylinder, the first driving cylinder drives the manipulator to be close to the coil discharging station or the coil loading station downwards along the vertical direction, so that the manipulator picks up a coil from the coil discharging station or places the picked-up coil at the coil loading station, or,
the first driving cylinder drives the manipulator to move upwards away from the coil discharging station or the coil loading station along the vertical direction, so that the manipulator resets after picking up a coil from the coil discharging station or resets after placing the picked coil on the coil loading station;
the second driving cylinder drives the connecting seat to reciprocate on the horizontal sliding rail, so that a manipulator connected to the connecting seat reciprocates above the coil discharging station and above the coil feeding station;
the coil feeding station is arranged on the transfer device.
5. The automatic processing equipment of inductance coil according to claim 4,
at a first moment, the manipulator is located above the coil discharging station, the first driving cylinder drives the manipulator to be close to the coil discharging station downwards, and after the manipulator picks up a coil from the coil discharging station, the manipulator is driven by the first driving cylinder to reset upwards;
at the second moment, the manipulator picking up and resetting the coil is driven by the second driving cylinder to translate along the horizontal slide rail to the upper part of the coil loading station, when the manipulator reaches the upper part of the coil loading station, the second driving cylinder stops driving the manipulator, the first driving cylinder drives the manipulator to move downwards to be close to the coil loading station, and the manipulator is driven to place the picked coil on the coil loading station;
and when the third moment, after the coil is placed on the transfer device by the manipulator, the manipulator is driven by the first driving cylinder to reset upwards, and the manipulator is driven by the second driving cylinder to move from the upper part of the coil feeding station to the upper part of the coil discharging station.
6. The automatic processing equipment of inductance coil according to claim 2,
the transfer device comprises a carrier track and a plurality of positioning carriers which can be circulated on the carrier track, the coil feeding mechanism feeds the coil to the positioning carriers, the positioning carriers are circulated on the carrier track under the driving of a carrier carrying cylinder, and the positioning carriers bear the coil which is driven by the carrier carrying cylinder to the welding station.
7. The automatic processing equipment of inductance coil according to claim 1,
the material storage mechanism comprises a material roller and a driving motor, wherein the material roller is wound with a connecting sheet, the connecting sheet is wound with a plurality of connecting sheets, the material roller is driven by the driving motor to rotate, so that the connecting sheet is automatically fed to the welding station by the connecting sheet on the material roller.
8. The automatic processing equipment of inductance coil according to claim 6,
the welding device comprises a welding needle and a welding cylinder, the welding needle is driven by the welding cylinder to be close to the welding station, and the welding needle welds the coil transferred to the welding station and the connecting sheet fed to the welding station;
after the coil is welded, the coil is jacked to be separated from the positioning carrier by a jacking cylinder, the coil is welded to a connecting sheet of a connecting sheet material roll, and the coil is conveyed to a cutting station along with the connecting sheet material roll;
after the welded coil is separated from the positioning carrier, the positioning carrier is unloaded, and the carrier carrying air cylinder drives the unloaded positioning carrier to circulate on the carrier track, so that the coil feeding mechanism feeds the coil onto the positioning carrier.
9. The automatic processing equipment of inductance coil according to claim 8,
the coil is welded to a connecting piece of a connecting piece material roll to form an inductance coil string, the inductance coil string is pulled to a cutting positioning die of a cutting station by a traction cylinder, the cutting positioning die drives the cutting positioning die bearing the inductance coil string to move towards the lower part of the cutter assembly, the cutting cylinder drives the cutter assembly to move downwards, and the cutter assembly cuts the inductance coil string.
10. The automatic processing equipment of inductance coil according to claim 9,
the coil feeding station and the welding station are arranged on the carrier track.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117253715A (en) * | 2023-11-20 | 2023-12-19 | 苏州砺宏电子设备有限公司 | Coil feeding machine and processing equipment of integrated inductor |
CN118098815A (en) * | 2024-02-28 | 2024-05-28 | 惠州市南磁科技有限公司 | Automatic manufacturing method of inductance coil |
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2020
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117253715A (en) * | 2023-11-20 | 2023-12-19 | 苏州砺宏电子设备有限公司 | Coil feeding machine and processing equipment of integrated inductor |
CN117253715B (en) * | 2023-11-20 | 2024-02-23 | 苏州砺宏电子设备有限公司 | Coil feeding machine and processing equipment of integrated inductor |
CN118098815A (en) * | 2024-02-28 | 2024-05-28 | 惠州市南磁科技有限公司 | Automatic manufacturing method of inductance coil |
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