CN212421574U - Full-automatic kludge of vacuum type filter - Google Patents
Full-automatic kludge of vacuum type filter Download PDFInfo
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- CN212421574U CN212421574U CN202021530458.5U CN202021530458U CN212421574U CN 212421574 U CN212421574 U CN 212421574U CN 202021530458 U CN202021530458 U CN 202021530458U CN 212421574 U CN212421574 U CN 212421574U
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Abstract
The embodiment of the application discloses full-automatic kludge of vacuum type filter, include: a frame; the frame is provided with a turntable mechanism, a feeding device, a film cutting device, a hot pressing device and a material guide groove; the feeding device, the film cutting device, the hot pressing device and the material guide grooves are sequentially distributed on the outer side edge of the turntable mechanism along the circumferential direction; the turntable mechanism is provided with a positioning groove; a mechanical arm is arranged at an outlet of the feeding device; the film cutting device comprises a die cutter assembly and a driving assembly for driving the die cutter assembly to move; the punching cutter assembly comprises a fixed table and a blade; the blade is fixed at the bottom edge of the fixed table; the shape of the blade is matched with that of the filter membrane sheet; the bottom of the fixed table is provided with an air hole; the air hole is positioned on the inner side of the blade and is connected with an air pump through a pipeline inside the fixed table. The utility model discloses effectively improve production efficiency, reduced manufacturing cost and operation personnel's working strength, simultaneously greatly reduced the defective rate of product.
Description
Technical Field
The application relates to the technical field of vacuum filter assembling devices, in particular to a full-automatic assembling machine for a vacuum filter.
Background
The disposable vacuum filter includes a connector and a filter membrane sheet attached to the connector. The current disposable vacuum filter is produced in a semi-automatic way, and the main production flow is divided into three steps: firstly, preparing roll-shaped filter paper, firstly, placing the roll-shaped filter paper on a cutting bed to be cut into strip-shaped filter paper, and then placing the strip-shaped filter paper on a blanking die to punch a filter membrane sheet with a required shape; secondly, manually placing the connector into a groove of the tool, and placing the punched filter membrane sheet at a preset position of the connector; thirdly, pressing the hot-pressing button by both hands simultaneously to complete the laminating production of the connector and the filter membrane.
Because the production of present disposable vacuum filter is semi-automatization production, need earlier to transfer to the workshop with the membrane cutting, put the manual recess of frock with the connector again, put the assigned position of connector with the filter membrane piece simultaneously, lead to production efficiency greatly reduced, the time of having enough to meet the need in production and operation personnel's working strength of product have been increased, and simultaneously, because the assigned position of connector is placed to the filter membrane piece by hand, so can appear often that the filter membrane piece is put to the contrary or put inclined to one side phenomenon in operation process, lead to the hot pressing head hot pressing filter membrane piece after the substandard product appears, the product yields has been reduced, for this, the utility model provides a vacuum filter full-automatic kludge.
SUMMERY OF THE UTILITY MODEL
The embodiment of the application provides a full-automatic kludge of vacuum type filter for effectively improved production efficiency, reduced manufacturing cost and operation personnel's working strength, simultaneously greatly reduced the defective rate of product.
In view of this, the present application provides a full-automatic assembling machine for vacuum filters, including: a frame;
the frame is provided with a turntable mechanism, a feeding device, a film cutting device, a hot pressing device and a material guide groove;
the feeding device, the film cutting device, the hot pressing device and the material guide grooves are sequentially distributed on the outer edge of the turntable mechanism along the circumferential direction;
the turntable mechanism is provided with a positioning groove;
the outlet of the feeding device is provided with a mechanical arm for clamping the connector conveyed by the feeding device to the positioning groove and clamping the connector subjected to hot pressing to the guide chute;
the film cutting device comprises a die cutter assembly and a driving assembly for driving the die cutter assembly to move;
the punching cutter assembly comprises a fixed table and a blade;
the blade is fixed at the bottom edge of the fixed table;
the shape of the blade is matched with that of the filter membrane sheet;
the bottom of the fixed table is provided with an air hole;
the air hole is positioned on the inner side of the blade, and an air pump is connected with the air hole through a pipeline inside the fixed table.
Optionally, the shape of the positioning groove is matched with the shape of the connector.
Optionally, the number of the air holes is multiple;
the air holes are uniformly distributed at the bottom of the fixed table.
Optionally, a slitting device for slitting the whole roll of filter membrane into strip-shaped filter membranes is arranged on one side of the rack;
the slitting device is connected with the film cutting device through a conveying mechanism.
Optionally, a clamping unit for horizontally moving the strip-shaped filter membrane processed by the slitting device to the membrane cutting station is arranged on the membrane cutting device.
Optionally, a gripping unit for gripping the connector is provided on the robot arm.
Optionally, a conveyor belt for transferring the processed finished product to the next process is arranged below the outlet of the material guide chute.
Optionally, the feeding device is a belt conveyor.
Optionally, the frame is made of stainless steel or aluminum alloy.
According to the technical scheme, the embodiment of the application has the following advantages: comprises a frame; the frame is provided with a turntable mechanism, a feeding device, a film cutting device, a hot pressing device and a material guide groove; the feeding device, the film cutting device, the hot pressing device and the material guide grooves are sequentially distributed on the outer side edge of the turntable mechanism along the circumferential direction; the turntable mechanism is provided with a positioning groove; a mechanical arm is arranged at an outlet of the feeding device; the film cutting device comprises a die cutter assembly and a driving assembly for driving the die cutter assembly to move; the punching cutter assembly comprises a fixed table and a blade; the blade is fixed at the bottom edge of the fixed table; the shape of the blade is matched with that of the filter membrane sheet; the bottom of the fixed table is provided with an air hole; the air hole is positioned on the inner side of the blade and is connected with an air pump through a pipeline inside the fixed table. When the connector clamping device is used, the connector is conveyed to the position below the mechanical arm by the feeding device, and the mechanical arm clamps the connector into the positioning groove of the turntable mechanism; the film cutting device passes through the die cutter subassembly cold cutting filter membrane, and adsorb the fixed station bottom with die-cut good filter membrane piece, when the carousel mechanism who is equipped with the connector rotates under the die cutter subassembly, film cutting device signals, with the accurate connector surface assigned position of placing of filter membrane piece, then carousel mechanism is rotatory, shift the connector to hot press unit and carry out the hot briquetting, carousel mechanism shifts the connector to baffle box department after the hot briquetting, press the good connector clamp of hot briquetting by the arm and get out, place on the baffle box. Through integrating the process of difference for the process is from 3 mergers to 1, and the personnel reduce to 1 person from original 3 people, has shortened the operating cycle, has improved production efficiency, has reduced manufacturing cost, has reduced personnel's operation intensity, has avoided the manual work to put the emergence of anti-phenomenon or putting partially the phenomenon with the filter membrane piece in operation process simultaneously, and then has reduced the defective rate of product.
Drawings
FIG. 1 is a top view of an embodiment of the present invention illustrating a fully automatic vacuum filter assembling machine;
FIG. 2 is a front view of the fully automatic assembling machine for vacuum filters in the embodiment of the present application;
FIG. 3 is an enlarged view of a film cutting device in an embodiment of the present application;
wherein the reference numerals are:
the device comprises a frame 1, a turntable mechanism 2, a feeding device 3, a film cutting device 4, a hot pressing device 5, a material guide groove 6, a mechanical arm 7, a slitting device 8, a clamping unit 41, a driving assembly 42, a fixing table 43, a blade 44, an air hole 45 and a clamping unit 71.
Detailed Description
In order to make the technical solutions of the present application better understood, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
The present application provides an embodiment of a vacuum filter full-automatic assembling machine, specifically referring to fig. 1 to 3.
The full-automatic kludge of vacuum type filter in this embodiment includes: a frame 1, a turntable mechanism 2, a feeding device 3 and a film cutting device 4 are arranged on the frame 1, hot press unit 5 and baffle box 6, loading attachment 3, cut out membrane device 4, hot press unit 5 and baffle box 6 distribute in proper order along circumference at the outside edge of carousel mechanism 2, be provided with the constant head tank on the carousel mechanism 2, the exit of loading attachment 3 is provided with and is used for pressing from both sides the connector that loading attachment 3 carried and press from both sides to get the constant head tank and press from both sides the connector after the hot pressing and get arm 7 to baffle box 6, cut out membrane device 4 includes die cutter subassembly and the drive assembly 42 that is used for driving the motion of die cutter subassembly, the die cutter subassembly includes fixed station 43 and blade 44, blade 44 is fixed in the bottom edge of fixed station 43, the shape of blade 44 sets up with the shape phase-match of filter membrane piece, gas pocket 45 has been seted up to fixed station 43 bottom, gas pocket 45 is located the inboard of blade 44, and there is the air pump through the inside pipe.
It should be noted that: when the connector clamping device is used, the connector is conveyed to the position below the mechanical arm 7 by the feeding device 3, and the mechanical arm 7 clamps the connector into the positioning groove of the turntable mechanism 2; cut out membrane device 4 and pass through the die cutter subassembly cold-cut filter membrane, and adsorb fixed station 43 bottoms with die-cut good filter membrane piece, when the carousel mechanism 2 who is equipped with the connector changes to under the die cutter subassembly, cut out membrane device 4 signals, with accurate the placing to connector surface assigned position of filter membrane piece, then carousel mechanism 2 is rotatory, shift the connector to hot press unit 5 and carry out hot pressing, carousel mechanism 2 shifts the connector to baffle box 6 department behind the hot pressing, the connector clamp that is good with the hot pressing is got by arm 7, place on baffle box 6. Through integrating the process of difference for the process is from 3 mergers to 1, and the personnel reduce to 1 person from original 3 people, has shortened the operating cycle, has improved production efficiency, has reduced manufacturing cost, has reduced personnel's operation intensity, has avoided the manual work to put the emergence of anti-phenomenon or putting partially the phenomenon with the filter membrane piece in operation process simultaneously, and then has reduced the defective rate of product.
The above is a first embodiment of the vacuum filter full-automatic assembling machine provided in the present application, and the following is a second embodiment of the vacuum filter full-automatic assembling machine provided in the present application, specifically referring to fig. 1 to 3.
The full-automatic kludge of vacuum type filter in this embodiment includes: the membrane cutting machine comprises a machine frame 1, wherein a rotary table mechanism 2, a feeding device 3, a membrane cutting device 4, a hot pressing device 5 and a guide chute 6 are arranged on the machine frame 1, the feeding device 3, the membrane cutting device 4, the hot pressing device 5 and the guide chute 6 are sequentially distributed on the outer edge of the rotary table mechanism 2 along the circumferential direction, a positioning groove for placing a connector is arranged on the rotary table mechanism 2, a mechanical arm 7 for clamping the connector conveyed by the feeding device 3 to the positioning groove and clamping the hot-pressed connector to the guide chute 6 is arranged at an outlet of the feeding device 3, the membrane cutting device 4 comprises a punching cutter assembly and a driving assembly 42 for driving the punching cutter assembly to move, the punching cutter assembly comprises a fixed table 43 and a cutter blade 44, the cutter blade 44 is fixed at the edge of the bottom of the fixed table 43, the shape of the cutter blade 44 is matched with the shape of a filter membrane, an air hole 45 is formed in the bottom of the fixed, and the air pump is connected with the pipeline inside the fixed platform 43, and the air holes 45 are matched with the air pump, so that the filter membrane pieces cut by the blade 44 can be adsorbed at the bottom of the fixed platform 43.
The shape of constant head tank and the shape phase-match of connector set up for location connector that can be fine, so that carry out subsequent processing.
The quantity of gas pocket 45 can be a plurality of, and a plurality of gas pockets 45 evenly distributed is in fixed station 43 bottoms, through setting up a plurality of gas pockets 45, absorption filter membrane piece that can be more firm to guarantee that the filter membrane piece can be accurate place the assigned position on connector surface.
One side of the frame 1 is provided with a slitting device 8 for slitting the whole roll of filter membrane into strip-shaped filter membranes, and the slitting device 8 is connected with the membrane cutting device 4 through a conveying mechanism.
Specifically, the film cutting device 4 is provided with a clamping unit 41 for horizontally moving the strip-shaped filter film processed by the slitting device 8 to the film cutting station. The robot arm 7 is provided with a gripping unit 71 for gripping the connector.
A conveyor belt for transferring the processed finished product to the next procedure is arranged below the outlet of the material guide groove 6, and after the mechanical arm 7 clamps the connector which is well hot-pressed to the material guide groove 6, the connector naturally slides onto the conveyor belt under the action of gravity and is transferred to the next procedure through the conveyor belt.
The feeding device 3 may be a belt conveyor, and may also adopt other conveying mechanisms, which are not limited herein; the frame 1 can be made of stainless steel or aluminum alloy, and is firmer and more durable.
It should be noted that: the full-automatic assembling machine for the vacuum filter further comprises a controller used for controlling the work of the turntable mechanism 2, the feeding device 3, the film cutting device 4, the hot pressing device 5 and the mechanical arm 7, and the controller is electrically connected with the turntable mechanism 2, the feeding device 3, the film cutting device 4, the hot pressing device 5 and the mechanical arm 7 respectively.
When the specific implementation is carried out, an operator places the whole roll of filter membrane on the slitting device 8, fixes the filter membrane, determines the required width of the filter membrane, enables the knife edge to be naturally vertical to the position right above the filter membrane, and when the main shaft of the slitting device 8 rotates, friction is formed between the knife edge and the filter membrane, so that the automatic slitting of the filter membrane can be realized; an operator places the connector on the feeding device 3, the connector is conveyed to the position below the mechanical arm 7 through a belt, the mechanism sends out a signal, and the mechanical arm 7 clamps the connector into a positioning groove of the turntable mechanism 2; the horizontal movement of the strip-shaped filter membrane is realized through the clamping unit 41 of the membrane cutting device 4, and when the strip-shaped filter membrane moves to a specified position, the filter membrane is cold cut by the punching knife assembly, and the filter membrane sheet is adsorbed to the bottom of the fixed table 43; when the connector on the turntable mechanism 2 rotates clockwise to the position below the punching cutter assembly, the mechanism sends a signal to accurately place the filter membrane sheet at the designated position on the surface of the connector; the turntable mechanism 2 rotates 90 degrees clockwise, a product reaches the position right below the hot pressing device 5, the mechanism sends a signal, the hot pressing head moves downwards to perform hot pressing on the filter membrane sheet, and the attachment of the filter membrane sheet and the connector is realized; the turntable mechanism 2 continues to rotate by 90 degrees, the mechanical arm 7 clamps the connector which is well hot-pressed out and places the connector on the material guide groove 6, and the product naturally slides to the conveyor belt under the action of gravity and is transferred to the next procedure through the conveyor belt.
The above embodiments are only used for illustrating the technical solutions of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions in the embodiments of the present application.
Claims (9)
1. The utility model provides a full-automatic kludge of vacuum filter which characterized in that includes: a frame;
the frame is provided with a turntable mechanism, a feeding device, a film cutting device, a hot pressing device and a material guide groove;
the feeding device, the film cutting device, the hot pressing device and the material guide grooves are sequentially distributed on the outer edge of the turntable mechanism along the circumferential direction;
the turntable mechanism is provided with a positioning groove;
the outlet of the feeding device is provided with a mechanical arm for clamping the connector conveyed by the feeding device to the positioning groove and clamping the connector subjected to hot pressing to the guide chute;
the film cutting device comprises a die cutter assembly and a driving assembly for driving the die cutter assembly to move;
the punching cutter assembly comprises a fixed table and a blade;
the blade is fixed at the bottom edge of the fixed table;
the shape of the blade is matched with that of the filter membrane sheet;
the bottom of the fixed table is provided with an air hole;
the air hole is positioned on the inner side of the blade, and an air pump is connected with the air hole through a pipeline inside the fixed table.
2. The vacuum filter full-automatic assembling machine according to claim 1, wherein the shape of the positioning groove is matched with the shape of the connector.
3. The full-automatic assembling machine for the vacuum filters according to claim 1, wherein the number of the air holes is multiple;
the air holes are uniformly distributed at the bottom of the fixed table.
4. The full-automatic assembling machine for the vacuum filters according to claim 1, wherein a slitting device for slitting a whole roll of filter membrane into strip-shaped filter membranes is arranged on one side of the machine frame;
the slitting device is connected with the film cutting device through a conveying mechanism.
5. The full-automatic vacuum filter assembling machine according to claim 4, wherein a clamping unit for horizontally moving the strip-shaped filter membrane processed by the slitting device to a membrane cutting station is arranged on the membrane cutting device.
6. The full-automatic assembling machine for vacuum filters according to claim 1, wherein the robot arm is provided with a gripping unit for gripping the connector.
7. The full-automatic vacuum filter assembling machine according to claim 1, wherein a conveyor belt for transferring the processed finished product to a next process is disposed below the outlet of the material guide chute.
8. The full-automatic assembling machine for vacuum filters according to claim 1, wherein the feeding device is a belt conveyor.
9. The full-automatic assembling machine for the vacuum filters according to claim 1, wherein the frame is made of stainless steel or aluminum alloy.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021530458.5U CN212421574U (en) | 2020-07-29 | 2020-07-29 | Full-automatic kludge of vacuum type filter |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021530458.5U CN212421574U (en) | 2020-07-29 | 2020-07-29 | Full-automatic kludge of vacuum type filter |
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| CN212421574U true CN212421574U (en) | 2021-01-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202021530458.5U Active CN212421574U (en) | 2020-07-29 | 2020-07-29 | Full-automatic kludge of vacuum type filter |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111775211A (en) * | 2020-07-29 | 2020-10-16 | 广州洁特生物过滤股份有限公司 | Full-automatic assembling machine for vacuum filter and assembling method thereof |
-
2020
- 2020-07-29 CN CN202021530458.5U patent/CN212421574U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111775211A (en) * | 2020-07-29 | 2020-10-16 | 广州洁特生物过滤股份有限公司 | Full-automatic assembling machine for vacuum filter and assembling method thereof |
| WO2022021801A1 (en) * | 2020-07-29 | 2022-02-03 | 广州洁特生物过滤股份有限公司 | Full-automatic vacuum-type filter assembling machine and assembling method therefor |
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