CN107214237A - Heat exchanger plate automatic stamping production equipment and its production technology - Google Patents
Heat exchanger plate automatic stamping production equipment and its production technology Download PDFInfo
- Publication number
- CN107214237A CN107214237A CN201710522157.4A CN201710522157A CN107214237A CN 107214237 A CN107214237 A CN 107214237A CN 201710522157 A CN201710522157 A CN 201710522157A CN 107214237 A CN107214237 A CN 107214237A
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- CN
- China
- Prior art keywords
- plate
- machine
- cutter
- bicker
- transport robot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000004080 punching Methods 0.000 claims abstract description 14
- 239000011265 semifinished product Substances 0.000 claims abstract description 9
- 230000032258 transport Effects 0.000 claims description 54
- 229910001220 stainless steel Inorganic materials 0.000 claims description 16
- 239000010935 stainless steel Substances 0.000 claims description 16
- 238000005520 cutting process Methods 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 8
- 239000003921 oil Substances 0.000 claims description 3
- 230000007306 turnover Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 6
- 238000009966 trimming Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 3
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/11—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers for feeding sheet or strip material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
- B21D53/04—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of sheet metal
Abstract
The present invention relates to a kind of heat exchanger plate automatic stamping production equipment and its production technology, by being additionally arranged transport robot, semi-finished product plate is transferred on next station by transport robot automatically, save artificial, improve processing efficiency, the bottom of transport robot sets guide rail, and robot can be moved backward when necessary, so that the progress of the convenient process such as being changed the mold diel；Roll-over table is additionally arranged between punching station and transport robot simultaneously, it is possible to achieve the upset of semi-finished product plate, just can be directly placed into punching station without artificial operation is processed；Transport platform is provided with rear side of last trimming device semi-finished product plate is sent on stacking collection machine and carry out automatic stacking neat.So just realize the full-automatic punching production of plate.
Description
Technical field
The present invention relates to a kind of heat exchanger plate automatic stamping production equipment and its production technology.
Background technology
Plate type heat exchanger（Plate Type Heat Exchanger）It is a series of efficiently changing by sheet metal closed assemblies
Thin rectangular shape passage is formed between hot device, various plates, heat exchange is carried out by plate, the pattern of plate type heat exchanger is mainly framed
Posture（It is removable）With the major class of soldering formula two.Plate type heat exchanger is liquid-liquid, the ideal equipment of liquid-vapour progress heat exchange, and it has
There are heat exchange efficiency height, small heat loss, advantages of compact and light structure, floor space is small, installation is easy to clean, be widely used, service life
Long the features such as.
Need to cut the conveying of stainless steel coiled strip, leveling, cutting, compressing, punching during the plate production of plate type heat exchanger
The processes such as side, production equipment needs that high-quality plate can be just made with rationally design, pool layout by accurately calculating.But
Current heat exchanger plate is produced as semi-automatic processing, sheet material by conveying, leveling, cut after need by man-handling of materials to
On pressing equipment, again by man-handling of materials to punching apparatus, trimming equipment after the completion of punching press, finally by manually stacking plate heap
Put, such operating procedure is not only complicated cumbersome, and greatly lost labor, cause processing efficiency not high.
The content of the invention
It is above-mentioned not enough high there is provided a kind of automaticity it is an object of the invention to overcome, manpower consumption is reduced, improves and adds
The heat exchanger plate automatic stamping production equipment and its production technology of work efficiency rate.
The object of the present invention is achieved like this：
A kind of heat exchanger plate automatic stamping production equipment, the production equipment includes unreeling machine, leveling dress successively from front to back
Put, cutter, stamping machine, perforating press, bicker, transport platform and stack collection machine, be provided with reel, reel on the unreeling machine
On be wound with stainless steel coiled strip to be conveyed, one end of the stainless steel coiled strip extends back and sequentially passes through apparatus for leveling and sanction
The upper mould bottom above multiple pressure rollers of two rows arrangement, the platform of the cutter is provided with shearing machine, the apparatus for leveling
Portion, which is provided with multiple cutting heads, cutter, clamping head, and the latter equipment of the cutter is stamping machine, and the stamping machine is provided with
Upper/lower die, the latter equipment of the stamping machine is perforating press, and the perforating press is provided with pressing block, the rear road of the perforating press
Equipment is bicker, and bicker is provided with some cutter heads, and the rear side of the bicker, which is provided with transport platform, transport platform, carries crawler belt
Plate can backward be transported, the end of transport platform connects with stacking the placing table of collection machine, the stacking collection machine includes machine
The slide rail of laterally setting is provided with the top of frame, frame, lifting handgrip is provided with slide rail, the lifting handgrip can by plate from
Caught in transport platform in placing table；
Between the cutter and stamping machine, between stamping machine and perforating press, between perforating press and bicker, bicker and conveying
Transport robot is equipped between platform, the transport robot, which is one, is used for the gripper robot that station is transported, and it includes bottom
Seat, the base is placed on a mobile station, and the top of base is a telescopic arm, and the end of telescopic arm is connected with handgrip, and handgrip is used for
Crawl semi-finished product plate is transported to next station, and the bottom of the base is provided with guide rail, and mobile station can be in guide rail
It is upper to slide；
Roll-over table is additionally provided between the stamping machine and perforating press, roll-over table is provided with a upset base, the upset base
It can be overturn with 180 degree, upset base drives upset by gyroaxis, the surface of upset base is provided with sucker to hold plate
Piece, so as to be overturn.
A kind of production technology of heat exchanger plate automatic stamping production equipment：
Clamping head of the one end of stainless steel coiled strip on cutter is clamped, after stainless steel coiled strip is released by unreeling machine, via whole
Pressure roller on leveling device is flattened, and is subsequently passed to the cutter cutting head that oils and is cut into the plates of scale lengths, cuts and complete
To be sent to afterwards by transport robot by handgrip between the upper/lower die of stamping machine, stamping machine by after its punch forming, rear
Transport robot is captured and is sent on the upset base of roll-over table, is overturn after the sucker on base sucks plate by returning
Rotating shaft drives upset base rotation 180 degree, is not adsorbed with posterior sucker, captures plate again by transport robot and be sent to punching
On machine, sheet surface is gone out through hole by the pressing block of perforating press, then the transport robot on rear side of perforating press captures plate simultaneously
It is sent on bicker, the slitter edge of sheet edges is cut off by the cutter head of bicker, is finally sent to plate by transport robot defeated
Send on platform, the crawler belt of transport platform transports plate backward, finally plate is captured and stacked by the lifting handgrip of stacking collection machine
It is placed in placing table, so that the full-automatic production of complete plate.
Compared with prior art, the beneficial effects of the invention are as follows：
This heat exchanger plate automatic stamping production equipment and its production technology are by cutting station, stamping station, punching
Transport robot is additionally arranged by station, trimming station, semi-finished product plate is transferred on next station by transport robot automatically,
Save manually, improve processing efficiency, the bottom of transport robot sets guide rail, and robot can be moved backward when necessary
It is dynamic, so that the progress of the convenient process such as being changed the mold diel；It is additionally arranged and turns between punching station and transport robot simultaneously
Turntable, it is possible to achieve the upset of semi-finished product plate, just can be directly placed into punching station without artificial operation and be processed；Finally cut
Transport platform is provided with rear side of the device of side semi-finished product plate is sent on stacking collection machine and carry out automatic stacking neat.It is so just real
The full-automatic punching production of plate is showed.
Brief description of the drawings
Fig. 1 is the structural representation of the production equipment used in present invention heat exchanger plate automatic stamping production technology.
Fig. 2 is fiting relation figure of the transport platform with stacking collection machine in Fig. 1.
Fig. 3 is the enlarged drawing of transport robot in Fig. 1.
Fig. 4 is the enlarged drawing of roll-over table in Fig. 1.
Wherein：Unreeling machine 1, apparatus for leveling 2, cutter 3, stamping machine 4, perforating press 5, bicker 6, transport platform 7, heap overlapping
Collection machine 8, placing table 8.1, frame 8.2, slide rail 8.3, lifting handgrip 8.4, transport robot 9, base 9.1, mobile station 9.2, stretch
Contracting arm 9.3, handgrip 9.4, guide rail 9.5, roll-over table 10, rotary table 10.1, gyroaxis 10.2, sucker 10.3.
Embodiment
Referring to Fig. 1 to Fig. 4, the present invention relates to a kind of heat exchanger plate automatic stamping production equipment, the production equipment from
Front to back includes unreeling machine 1, apparatus for leveling 2, cutter 3, stamping machine 4, perforating press 5, bicker 6, transport platform 7 and stacked successively
It is provided with collection machine 8, the unreeling machine 1 and stainless steel coiled strip to be conveyed is wound with reel, reel, the stainless steel coiled strip
One end extend back and sequentially pass through be provided with apparatus for leveling 2 and cutter 3, the apparatus for leveling 2 two rows arrangement
Multiple pressure rollers, pressure roller is used to live the stainless-steel roll feed collet of process, so that the pressure roller above and below allowing flattens coiled strip, described to cut
Upper mould bottom above the platform of machine 3 is provided with multiple cutting heads, and cutting head is used to stainless steel coiled strip cutting into requirement specification
There is clamping head on heat exchanger plate, cutter 3, for stainless steel coiled strip to be pinched backward, the latter equipment of the cutter 3 is
Stamping machine 4, the stamping machine 4 is provided with upper/lower die, the shape for smooth plate to be struck out to demand, the stamping machine 4
Latter equipment be perforating press 5, the perforating press 5 is provided with pressing block, and pressing block can go out sheet surface through hole, is formed
The heat transferring medium through hole and fabrication hole of plate, the latter equipment of the perforating press 5 is bicker 6, and bicker 6 is provided with some knives
Head, cutter head can cut off the slitter edge of sheet edges, so as to become the plate of default standard specification, after the bicker 6
Side, which is provided with transport platform 7, transport platform 7, can transport plate backward with crawler belt, and the end of transport platform 7 is with stacking collection machine 8
Placing table 8.1 connect, transport platform 7, which is used to the plate for completing trimming being sent on stacking collection machine 8, carries out stacking storage, described
Stacking collection machine 8 includes frame 8.2, and the top of frame 8.2 is provided with the slide rail 8.3 of laterally setting, slide rail 8.3 and is provided with liter
Handgrip 8.4 drops, and the lifting handgrip 8.4 can catch plate in placing table 8.1 from transport platform 7.
Between the cutter 3 and stamping machine 4, between stamping machine 4 and perforating press 5, between perforating press 5 and bicker 6, punching
Cut and transport robot 9 is equipped between machine 6 and transport platform 7, the transport robot 9, which is one, is used for the handgrip machine that station is transported
Device people, it includes base 9.1, and the base 9.1 is placed in mobile station 9.2, and the top of base 9.1 is a telescopic arm 9.3, is stretched
The end of contracting arm 9.3 is connected with handgrip 9.4, and handgrip 9.4 is transported to next station for capturing semi-finished product plate, described
The bottom of base 9.1 is provided with guide rail 9.5, and mobile station 9.2 can be slided on guide rail 9.5, and robot can when necessary backward
It is mobile, so that the progress of the convenient process such as being changed the mold diel.
Be additionally provided with roll-over table 10 between the stamping machine 4 and perforating press 5, when plate complete punch forming after, it is necessary to
First overturn, technique is punched out to its back side, and roll-over table 10 overturns base 10.1 provided with one, the upset base 10.1 can
Overturn with 180 degree, upset base drives upset by gyroaxis 10.2, the surface of upset base 10.1 is provided with sucker 10.3
To hold plate, so as to be overturn.
The production technology of this heat exchanger plate automatic stamping production equipment is：
Clamping head of the one end of stainless steel coiled strip on cutter is clamped, after stainless steel coiled strip is released by unreeling machine, via whole
Pressure roller on leveling device is flattened, and is subsequently passed to the cutter cutting head that oils and is cut into the plates of scale lengths, cuts and complete
To be sent to afterwards by transport robot by handgrip between the upper/lower die of stamping machine, stamping machine by after its punch forming, rear
Transport robot is captured and is sent on the upset base of roll-over table, is overturn after the sucker on base sucks plate by returning
Rotating shaft drives upset base rotation 180 degree, is not adsorbed with posterior sucker, captures plate again by transport robot and be sent to punching
On machine, sheet surface is gone out through hole by the pressing block of perforating press, then the transport robot on rear side of perforating press captures plate simultaneously
It is sent on bicker, the slitter edge of sheet edges is cut off by the cutter head of bicker, is finally sent to plate by transport robot defeated
Send on platform, the crawler belt of transport platform transports plate backward, finally plate is captured and stacked by the lifting handgrip of stacking collection machine
It is placed in placing table, so that the full-automatic production of complete plate.
Claims (2)
1. a kind of heat exchanger plate automatic stamping production equipment, it is characterised in that：The production equipment includes successively from front to back
Unreeling machine（1）, apparatus for leveling（2）, cutter（3）, stamping machine（4）, perforating press（5）, bicker（6）, transport platform（7）And stacking
Collection machine（8）, the unreeling machine（1）On be provided with stainless steel coiled strip to be conveyed, the stainless steel be wound with reel, reel
One end of coiled strip extends back and sequentially passes through apparatus for leveling（2）And cutter（3）, the apparatus for leveling（2）On be provided with
Multiple pressure rollers that lower two arrangement is put, the cutter（3）Platform above upper mould bottom be provided with multiple cutting heads, cutter
（3）On have clamping head, the cutter（3）Latter equipment be stamping machine（4）, the stamping machine（4）It is provided with upper/lower die, institute
State stamping machine（4）Latter equipment be perforating press（5）, the perforating press（5）It is provided with pressing block, the perforating press（5）After
Road equipment is bicker（6）, bicker（6）It is provided with some cutter heads, the bicker（6）Rear side be provided with transport platform（7）, it is defeated
Send platform（7）It is upper plate backward to be transported with crawler belt, transport platform（7）End with stack collection machine（8）Placing table
（8.1）Connect, the stacking collection machine（8）Including frame（8.2）, frame（8.2）Top be provided with laterally setting slide rail
（8.3）, slide rail（8.3）On be provided with lifting handgrip（8.4）, the lifting handgrip（8.4）Can be by plate from transport platform（7）On grab
To placing table（8.1）On；
The cutter（3）With stamping machine（4）Between, stamping machine（4）With perforating press（5）Between, perforating press（5）With bicker
（6）Between, bicker（6）With transport platform（7）Between be equipped with transport robot（9）, the transport robot（9）For a use
The gripper robot transported in station, it includes base（9.1）, the base（9.1）It is placed on mobile station（9.2）On, base
（9.1）Top be telescopic arm（9.3）, telescopic arm（9.3）End be connected with handgrip（9.4）, handgrip（9.4）For capturing
Semi-finished product plate is transported to next station, the base（9.1）Bottom be provided with guide rail（9.5）, mobile station（9.2）
Can be in guide rail（9.5）It is upper to slide；
The stamping machine（4）With perforating press（5）Between be additionally provided with roll-over table（10）, roll-over table（10）Provided with a upset bottom
Seat（10.1）, the upset base（10.1）It can be overturn with 180 degree, upset base passes through gyroaxis（10.2）To drive upset, turn over
Turn base（10.1）Surface be provided with sucker（10.3）To hold plate, so as to be overturn.
2. a kind of production technology of heat exchanger plate automatic stamping production equipment according to claim 1, its feature exists
In：
Clamping head of the one end of stainless steel coiled strip on cutter is clamped, after stainless steel coiled strip is released by unreeling machine, via whole
Pressure roller on leveling device is flattened, and is subsequently passed to the cutter cutting head that oils and is cut into the plates of scale lengths, cuts and complete
To be sent to afterwards by transport robot by handgrip between the upper/lower die of stamping machine, stamping machine by after its punch forming, rear
Transport robot is captured and is sent on the upset base of roll-over table, is overturn after the sucker on base sucks plate by returning
Rotating shaft drives upset base rotation 180 degree, is not adsorbed with posterior sucker, captures plate again by transport robot and be sent to punching
On machine, sheet surface is gone out through hole by the pressing block of perforating press, then the transport robot on rear side of perforating press captures plate simultaneously
It is sent on bicker, the slitter edge of sheet edges is cut off by the cutter head of bicker, is finally sent to plate by transport robot defeated
Send on platform, the crawler belt of transport platform transports plate backward, finally plate is captured and stacked by the lifting handgrip of stacking collection machine
It is placed in placing table, so that the full-automatic production of complete plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710522157.4A CN107214237A (en) | 2017-06-30 | 2017-06-30 | Heat exchanger plate automatic stamping production equipment and its production technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710522157.4A CN107214237A (en) | 2017-06-30 | 2017-06-30 | Heat exchanger plate automatic stamping production equipment and its production technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107214237A true CN107214237A (en) | 2017-09-29 |
Family
ID=59950802
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710522157.4A Pending CN107214237A (en) | 2017-06-30 | 2017-06-30 | Heat exchanger plate automatic stamping production equipment and its production technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107214237A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108246915A (en) * | 2018-04-02 | 2018-07-06 | 江苏宝得换热设备股份有限公司 | A kind of plate heat exchanger press production line and its implementation |
| CN108311610A (en) * | 2018-04-02 | 2018-07-24 | 江苏宝得换热设备股份有限公司 | A kind of plate heat exchanger press line and its technique |
| CN112123423A (en) * | 2020-09-28 | 2020-12-25 | 吉特利环保科技（厦门）有限公司 | Automatic trimming and stacking system and method for robot transfer of pulp molded products |
| CN112606436A (en) * | 2020-12-10 | 2021-04-06 | 中机精密成形产业技术研究院（安徽）股份有限公司 | Full-automatic production line for composite materials and control method thereof |
| CN113770273A (en) * | 2021-09-28 | 2021-12-10 | 广州坤江汽车配件工业制造有限公司 | Full-automatic stamping production line of radiator main fin |
| CN115319427A (en) * | 2022-09-13 | 2022-11-11 | 江苏唯益换热器有限公司 | Production process of steel-copper composite assembled heat exchanger |
| CN108311610B (en) * | 2018-04-02 | 2024-04-19 | 江苏宝得换热设备股份有限公司 | Plate heat exchanger punch production line and process thereof |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108246915A (en) * | 2018-04-02 | 2018-07-06 | 江苏宝得换热设备股份有限公司 | A kind of plate heat exchanger press production line and its implementation |
| CN108311610A (en) * | 2018-04-02 | 2018-07-24 | 江苏宝得换热设备股份有限公司 | A kind of plate heat exchanger press line and its technique |
| CN108246915B (en) * | 2018-04-02 | 2024-04-02 | 江苏宝得换热设备股份有限公司 | Plate heat exchanger press production line and implementation method thereof |
| CN108311610B (en) * | 2018-04-02 | 2024-04-19 | 江苏宝得换热设备股份有限公司 | Plate heat exchanger punch production line and process thereof |
| CN112123423A (en) * | 2020-09-28 | 2020-12-25 | 吉特利环保科技（厦门）有限公司 | Automatic trimming and stacking system and method for robot transfer of pulp molded products |
| CN112606436A (en) * | 2020-12-10 | 2021-04-06 | 中机精密成形产业技术研究院（安徽）股份有限公司 | Full-automatic production line for composite materials and control method thereof |
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Application publication date: 20170929 |