CN107336026B - Automatic welding line for inner cylinder of washing machine - Google Patents
Automatic welding line for inner cylinder of washing machine Download PDFInfo
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- CN107336026B CN107336026B CN201710735664.6A CN201710735664A CN107336026B CN 107336026 B CN107336026 B CN 107336026B CN 201710735664 A CN201710735664 A CN 201710735664A CN 107336026 B CN107336026 B CN 107336026B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B40/00—Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers
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Abstract
The invention relates to an automatic welding line of an inner barrel of a washing machine, which comprises a feeding trolley, a truss manipulator, a trimming special machine, an automatic overturning feeding machine and a rolling welding notch all-in-one machine which are sequentially arranged, wherein the rolling welding notch all-in-one machine comprises a frame, a rolling mechanism, a welding mechanism and a punching mechanism are sequentially fixed on the frame, the rolling mechanism comprises a rolling roller connected with a motor, a rolling roller way is arranged below the rolling roller, a rolling holding arm is arranged in the rolling roller way, the rolling holding arm is connected with a traversing seat, a first middle rotary seat is arranged at the rear end of the rolling mechanism, the welding mechanism comprises a cantilever arranged above the first middle rotary seat, a traversing welding manipulator is fixed on the cantilever, a welding positioning die and a welding machine are arranged above the cantilever, a second middle rotary seat is arranged below the welding mechanism, the punching mechanism comprises a punching manipulator, a punching upper die and a punching lower die, a turnover table is arranged at the rear end of the punching mechanism, a blanking slide way is arranged on one side of the welding rotary table, the automatic welding line of the inner barrel of the washing machine is high in automation degree, labor is saved, and the product qualification rate is high.
Description
Technical Field
The invention relates to washing machine production equipment, in particular to an automatic welding line for an inner cylinder of a washing machine.
Background
During the production of the inner barrel of the washing machine, the material sheets are cut into specific lengths, then rolled and welded into a barrel shape, and finally the positioning holes are cut at the welding seams, so that the production process of the inner barrel of the traditional washing machine needs a large amount of manual assistance, the problems of high cost and low efficiency exist, and the stability of the product quality is influenced by excessive manual intervention.
Disclosure of Invention
The applicant has made research and improvement to the above disadvantages and provides an inner cylinder profiling punching machine for a washing machine.
The technical scheme adopted by the invention is as follows:
the utility model provides an automatic weld line of inner tube, includes the material loading platform truck that sets gradually, truss manipulator, side cut special plane, automatic upset material loading machine and the round welding incision all-in-one of rolling up, the round welding incision all-in-one of rolling up includes the frame, fixed round mechanism, welding mechanism and stamping mechanism in proper order in the frame, round mechanism is including the round roller of rolling up of connecting the motor, round roller below is rolled up the round raceway, set up in the round raceway and is rolled up the arm of embracing, it embraces the arm and connects the sideslip seat to roll up the circle, roll up the mechanism rear end and set up first well swivel mount, welding mechanism sets up welding positioning die and welding machine including setting up the cantilever in first well swivel mount top, welding mechanism below sets up the swivel mount in the second, stamping mechanism includes stamping manipulator, punching press cope and punching press lower die, and the mechanism rear end sets up the roll-over table, and roll over table one side sets up blanking slide.
As a further improvement of the above technical scheme:
the feeding trolley is provided with a material belt positioning plate, one side of the feeding trolley is provided with a separating mechanism, the separating mechanism comprises a shell, a driving part is connected in the shell, the driving part is connected with the rotating separating plate, and two feeding trolleys are arranged in parallel on the automatic welding line of the inner cylinder.
The truss manipulator comprises a material taking mechanism with a material taking sucker, wherein the material taking mechanism is connected with a lifting mechanism, and the lifting mechanism is connected with a transverse moving mechanism.
The special edge cutting machine comprises an edge cutting seat, wherein a width positioning piece is arranged in front of and behind the edge cutting seat, and a movable punching assembly is arranged on the left and right of the edge cutting seat.
The automatic overturning feeding machine comprises an overturning frame, wherein the overturning frame is connected with an overturning motor, a tablet positioning frame is arranged on the overturning frame, a movable feeding mechanism is arranged below the tablet positioning frame, and the feeding mechanism comprises a sucker for sucking tablets.
The movable baffle and the pinch roller are arranged in front and back of the first middle rotary seat, the upper end of the movable baffle and the pinch roller is provided with an upper pressing plate, and the upper pressing plate is further provided with a small liftable pressing plate.
The transverse moving welding manipulator comprises a clamping arm assembly clamping the inner cylinder, the clamping arm assembly is movably arranged on the cantilever through a mounting seat, and the mounting seat is connected with a driving motor through a synchronous belt.
The upper stamping die is fixed on a frame above the lower stamping die and comprises a driving rod, punching cutters are fixed on two sides of the driving rod, and the lower stamping die is matched with the driving rod and the punching cutters to form a cross-shaped groove hole.
The cantilever is provided with a supporting seat below, a lifting supporting rod is arranged below the supporting seat, and the lifting supporting rod is connected with a lifting driving component.
One side of the overturning platform, which is far away from the blanking slideway, is connected with a driving part.
The beneficial effects of the invention are as follows: automatic welding line of washing machine inner tube, automatic feeding, side cut, turn over, book circle, welding, punching press locating hole and ejection of compact, degree of automation is high, and the position accuracy of welding tablet is high, and the size uniformity, product quality uniformity is high, and uses manpower sparingly, and the product percent of pass is high.
Drawings
FIG. 1 is a top view of an automatic weld line for an inner drum of a washing machine according to the present invention.
Fig. 2 is a schematic structural diagram of a loading trolley for an automatic welding line of an inner cylinder of a washing machine.
FIG. 3 is a schematic diagram of the structure of the automatic welding line truss machine for the inner cylinder of the washing machine.
Fig. 4 is a schematic structural view of a special automatic welding line trimming machine for an inner cylinder of a washing machine.
Fig. 5 is a schematic structural view of an automatic overturning and feeding machine for an automatic welding line of an inner cylinder of a washing machine.
FIG. 6 is a view showing a partial junction of an automatic welding wire rolling, welding and cutting integrated machine for an inner cylinder of a washing machine according to the present invention
Schematic diagram.
FIG. 7 is a schematic view of a part of the automatic welding wire rolling mechanism for the inner cylinder of the washing machine.
FIG. 8 is a schematic diagram of the structure of the upper platen of the automatic welding line for the inner drum of the washing machine.
FIG. 9 is a schematic structural view of an automatic welding wire welding mechanism for an inner drum of a washing machine.
FIG. 10 is a schematic diagram of the automatic weld line stamping mechanism for the inner drum of the washing machine.
In the figure: 1. feeding trolley; 101. a material belt positioning plate; 102. a housing; 103. a separating plate; 2. truss manipulator; 21. a material taking mechanism; 3. trimming special machine; 31. cutting edge seats; 32. a width positioning sheet; 33. a die cutting assembly; 4. automatically overturning the feeding machine; 41. a roll-over stand; 42. a turnover motor; 43. a tablet positioning frame; 44. a feeding mechanism; 5. a frame; 6. a rolling mechanism; 61. a roller; 62. rolling a roller path; 63. a round rolling arm; 64. a traversing seat; 7. a welding mechanism; 71. a cantilever; 72. a transverse moving welding manipulator; 721. a clamp arm assembly; 73. welding a positioning die; 74. welding machine; 8. a punching mechanism; 81. a stamping manipulator; 82. stamping an upper die; 821. a driving rod; 822. punching a hole; 83. stamping a lower die; 831. cross-shaped groove hole; 9. a first middle rotating seat; 91. moving the baffle; 92. a pinch roller; 93. an upper press plate; 931. a small pressing plate; 10. a second rotary seat; 11. a turnover table; 12. and (5) blanking a slideway.
Detailed Description
The following describes specific embodiments of the present invention with reference to the drawings.
As shown in fig. 1 to 10, the automatic welding line for the inner cylinder of the embodiment comprises a feeding trolley 1, a truss manipulator 2, a trimming special machine 3, an automatic overturning feeding machine 4 and a rolling welding notch all-in-one machine which are sequentially arranged, wherein the rolling welding notch all-in-one machine comprises a frame 5, a rolling mechanism 6, a welding mechanism 7 and a stamping mechanism 8 are sequentially fixed on the frame 5, the rolling mechanism 6 comprises a rolling roller 61 connected with a motor, a rolling roller path 62 is arranged below the rolling roller 61, a rolling arm 63 is arranged in the rolling roller path 62, the rolling arm 63 is connected with a traversing seat 64, a first middle rotary seat 9 is arranged at the rear end of the rolling mechanism 6, a movable baffle 91 and a pressing wheel 92 are arranged front and back of the first middle rotary seat 9, an upper pressing plate 93 is arranged at the upper end, a lifting small pressing plate 931 is also arranged on the upper pressing plate 93, the inner cylinder can be precisely positioned, the welding mechanism 7 comprises a cantilever 71 arranged above the first middle rotary seat 9, the cantilever 71 is provided with a supporting seat below, a lifting support rod is arranged below the supporting seat, the lifting support rod is connected with a lifting driving part, the cantilever 71 is fixedly provided with a transverse moving welding manipulator 72, the transverse moving welding manipulator 72 comprises a clamping arm component 721 clamping an inner cylinder, the clamping arm component 721 is movably arranged on the cantilever 71 through a mounting seat, the mounting seat is connected with a driving motor through a synchronous belt, the cantilever 71 is provided with a welding positioning die 73 and a welding machine 74 above, the welding machine 74 adopts a plasma welding machine 74, the welding mechanism 7 is provided with a second middle rotary seat 10 below, the punching mechanism 8 comprises a punching manipulator 81, a punching upper die 82 and a punching lower die 83, the punching lower die 83 is fixed on the cantilever 71, the punching upper die 82 is fixed on a frame 5 above the punching lower die 83, the punching upper die 82 comprises a driving rod 821, punching cutters 822 are fixed on two sides of the driving rod 821, the lower stamping die 83 is provided with a cross-shaped groove hole 831 by matching with a driving rod 821 and a punching cutter 822, the rear end of the stamping mechanism 8 is provided with a turnover table 11, one side of the turnover table 11 is connected with a driving component, and the other side of the turnover table 11 is provided with a blanking slideway 12.
The feeding trolley 1 is provided with a material belt positioning plate 101, one side of the feeding trolley 1 is provided with a separating mechanism, the separating mechanism comprises a shell 102, a driving part is connected in the shell 102, the driving part is connected with a rotating separating plate 103, and an inner cylinder automatic welding line is provided with two feeding trolleys 1 in parallel.
The truss manipulator 2 comprises a material taking mechanism 21 with a material taking sucker, wherein the material taking mechanism 21 is connected with a lifting mechanism, and the lifting mechanism is connected with a transverse moving mechanism.
The trimming special machine 3 comprises a trimming seat 31, a width positioning sheet 32 is arranged on the front and back of the trimming seat 31, and a movable punching assembly 33 is arranged on the left and right of the trimming seat 31.
The automatic overturning feeding machine 4 comprises an overturning frame 41, wherein the overturning frame 41 is connected with an overturning motor 42, a tablet positioning frame 43 is arranged on the overturning frame 41, a movable feeding mechanism 44 is arranged below the tablet positioning frame 43, and the feeding mechanism 44 comprises a sucker for sucking tablets.
When the automatic welding line of the inner barrel of the washing machine works, a material sheet to be processed is placed between the material belt positioning plates 101 of the feeding trolley 1 through a forklift, the feeding trolley 1 moves to the lower side of the truss manipulator 2 along a track, the material sheet is sucked through the suction disc of the material taking mechanism 21, meanwhile, the material sheet is simultaneously and respectively sucked through the material separating plates 103 of the material separating mechanism, the truss manipulator 2 places the material sheet on the trimming seat 31 of the trimming special machine 3 through the material taking mechanism 21, then the width positioning plates 32 act to position the width direction of the material sheet, then the punching assemblies 33 on two sides relatively move, the length direction of the positioning materials cuts the material sheet into a specified length through the punching assemblies 33, the cut material sheet is sent to the material sheet positioning frame 43 of the automatic overturning feeding machine 4 through the truss manipulator 2, the overturning motor 42 drives the overturning frame 41 to overturn, the suction disc of the material feeding mechanism 44 sucks the middle part of the material sheet, the feeding mechanism 44 moves to send the front half section of the material sheet into the rolling mechanism 6, then the sucking disc loosens the material sheet, the feeding mechanism 44 resets, the sucking disc of the feeding mechanism 44 sucks the tail part of the material sheet again, the feeding mechanism 44 moves again to send the rear half section of the material sheet into the rolling mechanism 6, the rolling mechanism 6 rolls the material sheet into a cylindrical shape by matching the rolling roller 61 with the rolling roller path 62, the cylindrical material sheet passes through the rolling arm 63, the rolling arm 63 fixes the cylindrical material sheet after rolling, the traversing seat 64 drives the rolling arm 63 and the cylindrical material sheet to traverse, after traversing is in place, the first middle rotary seat 9 ascends to receive the cylindrical material sheet, then the movable baffle 91, the pinch roller 92, the upper pressure plate 93 and the small pressure plate 931 are used for precisely positioning the cylindrical material sheet, the traversing welding manipulator 72 clamps and fixes the two ends of the two sides of the material sheet through the clamping arm component 721, then send the tube-shape tablet into welding position die 73 through sideslip welding manipulator 72, press the tablet both sides on the lower mould of welding position die 73 through the pressure seat, then through plasma welder 74, weld the material area, after the welding was accomplished, second well swivel mount 10 rises to catch the tube-shape material area, sideslip welding manipulator 72 releases the tube-shape material area, then punching manipulator 81 cliies the inner tube that welds, punching manipulator 81 sends the inner tube right side border to punching upper mould 82 left side below punching blade 822 first, cooperate punching lower mould 83's cross shaped slotted hole 831 left side, cut out the locating hole in inner tube right side border, punching manipulator 81 continues to move, send inner tube left side border to punching upper mould 82 right side below punching blade 822, cooperate punching lower mould 83's cross shaped slotted hole 831 right side, after the locating hole is accomplished along cutting out, punching manipulator 81 continues to move and place the inner tube on overturning platform 11, the drive part drives overturning 11, send the inner tube that processes into slide 12, the blanking can.
The above description is illustrative of the invention and not limiting, the scope of the invention being defined by the appended claims, which may be modified in any manner without departing from the basic structure of the invention.
Claims (10)
1. An automatic welding line for an inner cylinder of a washing machine is characterized in that: including material loading platform truck (1) that sets gradually, truss manipulator (2), side cut special plane (3), automatic upset material loading machine (4) and book circle welding incision all-in-one, book circle welding incision all-in-one includes frame (5), fixed book circle mechanism (6), welding mechanism (7) and stamping mechanism (8) in proper order on frame (5), book circle mechanism (6) are including rolling up circle roller (61) of connecting the motor, roll up circle raceway (62) below circle roller (61), set up in rolling up circle raceway (62) and roll up round arm (63), roll up round arm (63) and connect sideslip seat (64), book circle mechanism (6) rear end sets up swivel mount (9) in the first, welding mechanism (7) are including cantilever (71) of setting up in first middle swivel mount (9) top, cantilever (71) are gone up fixed sideslip welding manipulator (72), cantilever (71) top sets up welding positioning die (73) and welding machine (74), welding mechanism (7) below sets up second middle swivel mount (10), stamping die (8) are gone up in swivel mount (82) and stamping die (81), one side of the overturning table (11) is provided with a blanking slideway (12).
2. The automatic welding line for an inner tub of a washing machine according to claim 1, wherein: the feeding trolley is characterized in that a feeding belt positioning plate (101) is arranged on the feeding trolley (1), a separating mechanism is arranged on one side of the feeding trolley (1), the separating mechanism comprises a shell (102), a driving part is connected in the shell (102), the driving part is connected with a rotating separating plate (103), and two feeding trolleys (1) are arranged on the inner cylinder in parallel with an automatic welding line.
3. The automatic welding line for an inner tub of a washing machine according to claim 1, wherein: the truss manipulator (2) comprises a material taking mechanism (21) with a material taking sucker, the material taking mechanism (21) is connected with a lifting mechanism, and the lifting mechanism is connected with a transverse moving mechanism.
4. The automatic welding line for an inner tub of a washing machine according to claim 1, wherein: the special edge cutting machine (3) comprises an edge cutting seat (31), wherein a width locating piece (32) is arranged on the front and back of the edge cutting seat (31), and a movable punching assembly (33) is arranged on the left and right of the edge cutting seat (31).
5. The automatic welding line for an inner tub of a washing machine according to claim 1, wherein: automatic upset material loading machine (4), including roll-over stand (41), roll-over stand (41) are connected upset motor (42), set up tablet locating rack (43) on roll-over stand (41), tablet locating rack (43) below sets up mobilizable feeding mechanism (44), feeding mechanism (44) are including the sucking disc that attracts the tablet.
6. The automatic welding line for an inner tub of a washing machine according to claim 1, wherein: the first middle rotary seat (9) is provided with a movable baffle (91) and a pressing wheel (92) back and forth, the upper end of the first middle rotary seat is provided with an upper pressing plate (93), and the upper pressing plate (93) is also provided with a small lifting pressing plate (931).
7. The automatic welding line for an inner tub of a washing machine according to claim 1, wherein: the transverse moving welding manipulator (72) comprises a clamping arm assembly (721) clamping the inner cylinder, the clamping arm assembly (721) is movably arranged on the cantilever (71) through a mounting seat, and the mounting seat is connected with a driving motor through a synchronous belt.
8. The automatic welding line for an inner tub of a washing machine according to claim 1, wherein: the upper stamping die (82) is fixed on a frame (5) above the lower stamping die (83), the upper stamping die (82) comprises a driving rod (821), punching cutters (822) are fixed on two sides of the driving rod (821), and cross-shaped groove holes (831) are formed in the lower stamping die (83) in a matched mode through the driving rod (821) and the punching cutters (822).
9. The automatic welding line for an inner tub of a washing machine according to claim 1, wherein: and a supporting seat is arranged below the cantilever (71), and a lifting supporting rod is arranged below the supporting seat and connected with a lifting driving component.
10. The automatic welding line for an inner tub of a washing machine according to claim 1, wherein: one side of the overturning platform (11) far away from the blanking slideway (12) is connected with a driving part.
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CN201710735664.6A CN107336026B (en) | 2017-08-24 | 2017-08-24 | Automatic welding line for inner cylinder of washing machine |
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CN201710735664.6A CN107336026B (en) | 2017-08-24 | 2017-08-24 | Automatic welding line for inner cylinder of washing machine |
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CN107336026A CN107336026A (en) | 2017-11-10 |
CN107336026B true CN107336026B (en) | 2023-06-09 |
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CN201710735664.6A Active CN107336026B (en) | 2017-08-24 | 2017-08-24 | Automatic welding line for inner cylinder of washing machine |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN109016523A (en) * | 2018-09-03 | 2018-12-18 | 汕头市申迪科技有限公司 | A kind of seamless docking equipment and operating method |
CN111318601A (en) * | 2020-03-03 | 2020-06-23 | 合肥亚辰机械制造有限公司 | Stainless steel impeller inner barrel holding circular buckle seam pressing mechanism |
CN115816082B (en) * | 2022-11-28 | 2023-10-27 | 江苏骏业焊接技术有限公司 | Automatic rolling and welding-resisting special machine for inner barrel of washing machine |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102004018309B4 (en) * | 2004-04-13 | 2009-01-02 | Maschinenfabrik Spaichingen Gmbh | Device for punching and welding or gluing workpieces |
JP5028587B2 (en) * | 2005-06-29 | 2012-09-19 | アイセル株式会社 | Cylindrical welding machine |
CN104493485B (en) * | 2014-11-20 | 2017-01-18 | 河南机电高等专科学校 | Rolling welder |
CN204711031U (en) * | 2014-12-03 | 2015-10-21 | 佛山市艾乐博机器人科技有限公司 | A kind of loading and unloading manipulator for stamping procedure and device |
CN205732658U (en) * | 2016-07-04 | 2016-11-30 | 中山市和科自动化科技设备有限公司 | Self-feeding mechanical arm and pressing equipment system |
CN106584008B (en) * | 2016-11-09 | 2018-12-18 | 珠海格力电器股份有限公司 | Washing machine barrel body edge rolling welding device |
CN207344152U (en) * | 2017-08-24 | 2018-05-11 | 无锡艾度科技有限公司 | A kind of inner tank of washing machine automatic welding line |
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