CN112692569A - Automatic welding and cutting machine for inductance coil - Google Patents
Automatic welding and cutting machine for inductance coil Download PDFInfo
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- CN112692569A CN112692569A CN202011581316.6A CN202011581316A CN112692569A CN 112692569 A CN112692569 A CN 112692569A CN 202011581316 A CN202011581316 A CN 202011581316A CN 112692569 A CN112692569 A CN 112692569A
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Abstract
The invention discloses an automatic welding and cutting machine for an inductance coil, which comprises: a machine platform; set up carrier return flow mechanism, connection piece feed mechanism, welding mechanism, cut mechanism and the finished product collection mechanism on the board, wherein: the carrier backflow mechanism is used for circularly transferring the carrier, so that the carrier flows out of the carrier backflow bin, then sequentially flows through the coil feeding station, the connecting piece feeding station, the welding station and the cleaning station, and then flows back to the carrier backflow bin; the connecting sheet feeding mechanism is used for feeding the connecting sheet; the welding mechanism is used for welding the coil and the connecting sheet on the carrier which is transferred to the welding station to obtain a semi-finished product inductance coil; the cutting mechanism is used for cutting the semi-finished product inductance coil to obtain a finished product inductance coil; and the finished product collecting mechanism is used for collecting and storing the finished product inductance coil. The automatic welding and cutting machine for the inductance coil provided by the invention meets the requirement of unmanned welding of the inductance coil, and saves the labor cost.
Description
Technical Field
The invention relates to the field of manufacturing equipment of inductance coils, in particular to an automatic welding and cutting machine for the inductance coils.
Background
The inductance coil is an inductor which can be used under high frequency, has simple structure, excellent performance and wide wire specification, is particularly suitable for inductance forming technology, is formed by a coil wound by a round copper wire and iron powder in one step by adopting a special process of die casting, and has the characteristics of high current resistance, low impedance and the like. The current production process of the inductance coil is as follows: collecting products produced by the eight-claw inductance winding machine, and delivering the products to the hands of operators in the next procedure; secondly, putting the workpieces into the carrier one by an operator, putting the connecting sheets on the carriers, and then completing welding on a single welding machine; thirdly, transferring the welded product to a cutting station after welding is finished, and putting the product on a cutting machine for cutting by an operator; fourthly, finishing the cutting, and then discharging the products into a turnover cartridge clip by a specially-assigned person. The production operation flow is more complicated, the number of workers is large, the labor intensity is high, the labor cost is high, the efficiency of product circulation processing is low, a station is involved in the processing flow, and the space utilization rate of a processing workshop is not high.
Therefore, a new technical solution is needed to solve the above problems.
Disclosure of Invention
In the existing inductance coil processing flow, the number of related operators is large, the labor cost is high, processing stations are evacuated, the space utilization rate is low, and the comprehensive processing efficiency is low. The invention aims to solve the problems in the prior art and provides an automatic welding and cutting machine for an inductance coil, which adopts the following technical scheme:
an inductance coils automatic weld guillootine, it includes:
a machine platform;
all set up carrier backflow mechanism, connection piece feed mechanism, welding mechanism, cutting mechanism and finished product collection mechanism on the board, wherein:
the carrier backflow mechanism is used for realizing the cyclic transfer of the carrier, so that the carrier flows out of the carrier backflow bin, then sequentially flows through a coil feeding station, a connecting piece feeding station, a welding station and a cleaning station, and then flows back to the carrier backflow bin;
the connecting piece feeding mechanism is arranged at the connecting piece feeding station and used for feeding connecting pieces, and the connecting pieces are fed onto the carrier;
the welding mechanism is arranged at the welding station and is used for welding a coil and a connecting sheet on a carrier which flows to the welding station to obtain a semi-finished product inductance coil;
the cutting mechanism is used for cutting the semi-finished product inductance coil to obtain a finished product inductance coil;
and the finished product collecting mechanism is used for collecting and storing the finished product inductance coil.
The above technical solution further includes: the carrier cleaning mechanism is arranged at the cleaning station and used for cleaning the carrier, and the cleaned carrier is transported to the carrier backflow bin by the carrier backflow mechanism; carrier clearance mechanism including the carrier mount that is used for placing the carrier, and with the rotatory actuating cylinder that drives that the carrier mount is connected, rotatory actuating cylinder that drives carrier mount upset, so that the carrier is followed the upset of carrier mount, waste material in the carrier is emptyd to the target receiver in.
Further, carrier backward flow mechanism pushes out cylinder, carrier transport module, carrier transport location cylinder and carrier backward flow cylinder including carrier track, carrier backward flow storehouse, carrier, wherein:
the carrier track is used for accommodating carriers, the carriers circulate in the carrier track, the coil loading station, the connecting piece loading station, the welding station and the cleaning station are sequentially distributed along the carrier track, two ends of the carrier track are respectively connected with two ends of the carrier backflow bin, and the carrier backflow bin and the carrier track enclose a closed-loop channel for the circulation of the carriers;
the carrier pushing cylinder pushes the carrier out of the carrier backflow bin, so that the pushed carrier enters a carrier track and flows to the coil feeding station along the carrier track;
the carrier carrying module is used for carrying the carriers, and the carrier carrying module drives the carriers pushed out from the carrier backflow bin to flow in the carrier track under the driving of the carrier backflow cylinder;
the carrier carrying positioning cylinder is connected with the carrier carrying module, the carrier carrying positioning cylinder drives the carrier carrying module to stop at the coil feeding station, the carrier pushed out of the carrier backflow bin is carried to the coil feeding station, a coil positioning column is arranged on the carrier, an eight-claw winding machine feeds the coil to the coil positioning column, the coil feeding is completed, and the carrier carrying module drives the carrier completing the coil feeding to the connecting piece feeding station under the driving of the carrier backflow cylinder.
Further, connecting piece feed mechanism includes feed module, connection piece feed bin, manipulator assembly, wherein:
the feeding module is arranged below the connecting sheet bin, a plurality of connecting sheets are accommodated in the connecting sheet bin, the feeding module is driven to lift the connecting sheet bin upwards and enable the connecting sheets to be positioned below the manipulator assembly,
the manipulator subassembly drives actuating cylinder including snatching the manipulator and manipulator transport, the manipulator transport drives actuating cylinder drive the manipulator certainly pick up in the connection piece feed bin the connection piece, the redrive the manipulator removes to the carrier top of accomplishing coil of wire material loading, the manipulator will pick up the connection piece material loading extremely in the carrier of accomplishing coil of wire material loading, the connection piece material loading is accomplished, carrier transport module is in the carrier drives this carrier that accomplishes the connection piece material loading under the drive of carrier backward flow cylinder to welding station circulation.
Further, the robot comprises a suction cup.
Further, welding mechanism includes welding cylinder group, first welding subassembly, second welding subassembly, welding module, with the welding position cylinder that the welding module links to each other to and be used for assisting welded welding clamp plate, wherein:
the welding cylinder group comprises an upper welding cylinder and a lower welding cylinder, the upper welding cylinder is used for driving the first welding assembly and the second welding assembly to move upwards to be far away from a welding station, and the lower welding cylinder is used for driving the first welding assembly and the second welding assembly to move downwards to be close to the welding station for welding operation;
the welding stations comprise a first welding station and a second welding station, the first welding assembly is arranged above the first welding station, and a first welding needle for completing welding operation is arranged on the first welding assembly; the second welding assembly is arranged above the second welding station, and a second welding needle used for completing welding operation is arranged on the second welding assembly.
Further, the welding module is driven by the welding positioning cylinder to position a carrier for completing connecting piece feeding on the first welding station, the lower welding cylinder drives the first welding assembly to move downwards, so that the first welding performs welding operation on a coil and a connecting piece on the carrier for completing connecting piece feeding, the first welding needle completes welding operation, the upper welding cylinder drives the first welding assembly to move upwards to reset, a primary welding product is obtained, the welding module is driven by the welding positioning cylinder to position the carrier carrying the primary welding product on the second welding station, the lower welding cylinder drives the second welding assembly to move downwards, so that the second welding performs welding operation on the primary welding product, and the second welding needle completes welding operation, and obtaining a semi-finished inductance coil, wherein the welding upper cylinder drives the second welding assembly to move upwards to reset.
Furthermore, the welding module is driven by the welding positioning cylinder to position the carrier carrying the primary welding product on the second welding station, and meanwhile, the welding module positions the carrier completing the feeding of the connecting piece to be welded to the first welding station.
Further, after the second welding assembly moves upwards and resets, the cylinder drives the first welding assembly to move downwards under welding, and the first welding assembly performs welding operation on a coil and a connecting sheet positioned on the carrier to be welded on the first welding station.
Further, after the semi-finished inductance coil is obtained, the semi-finished inductance coil is carried by the carrier and moves towards the cleaning tool.
Furthermore, a carrying clamping jaw is arranged above the carrier track, the carrying clamping jaw picks up the semi-finished product inductance coil transferred to the carrier of the cleaning station, the picked semi-finished product inductance coil is transferred to the cutting station under the driving of a carrying cylinder, and the vacant carrier is transferred to the carrier backflow bin after the cleaning station completes the subsequent cleaning process.
Further, cut the mechanism including cutting the locating die, cutting the locating die and driving actuating cylinder, cutting cylinder and cut-off knife subassembly, wherein:
the cutting positioning die is used for limiting a semi-finished product inductance coil which is conveyed to a cutting station, the cutting positioning die drives a cylinder to drive the cutting positioning die bearing the semi-finished product inductance coil to move below the cutter assembly, when the cutting positioning die bearing the semi-finished product inductance coil is located below the cutter assembly, the cutting cylinder drives the cutter assembly to move downwards, the cutter assembly finishes cutting the semi-finished product inductance coil to obtain a finished product inductance coil, and the cutting positioning die bears the finished product inductance coil and then moves out and resets from the cutter assembly.
Further, the finished product is collected the mechanism and is set up at the finished product collection station, the finished product is collected the mechanism and is included finished product transport clamping jaw, finished product transport cylinder, finished product guide way, finished product collection module, finished product cartridge clip to and cartridge clip lift module, wherein:
finished product transport clamping jaw certainly cut and snatch in the locating die finished product inductance coils, the finished product transport clamping jaw is in take under the drive of finished product transport cylinder and snatch finished product inductance coils moves to the finished product guide way, and will finished product inductance coils places in the finished product guide way, the finished product guide way will under the drive of finished product collection module finished product inductance coils puts into in the finished product cartridge clip, cartridge clip lifts the module and drives finished product cartridge clip up-and-down reciprocating motion is in order to switch to store up the interlayer of finished product inductance coils's finished product cartridge clip.
Compared with the prior art, the automatic welding and cutting machine for the inductance coil integrates the feeding, welding, carrier cleaning, cutting and finished product collecting of the connecting piece into one device, the stations are centralized, the working hours of material circulation in the production process are reduced, the automatic device replaces manual operation, the requirement of unmanned welding of the inductance coil is met, the labor cost is saved, and the space utilization rate of a production workshop is improved due to the integrated device.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic perspective view of an automatic welding and cutting machine for an inductance coil according to the present invention;
fig. 2 is a plan view of an automatic welding and cutting machine for an inductance coil according to the present invention from a top view;
fig. 3 is a schematic view of a partial three-dimensional structure of a carrier reflow mechanism of an automatic welding and cutting machine for inductance coils according to the present invention at a viewing angle;
fig. 4 is a schematic partial perspective view of a carrier reflow mechanism of an automatic inductance coil welding and cutting machine according to another view angle of the present invention;
FIG. 5 is a schematic view of a partial three-dimensional structure of a connecting sheet feeding mechanism of the automatic welding and cutting machine for inductance coils according to the invention at a viewing angle;
fig. 6 is a schematic partial three-dimensional structure view of a welding mechanism of the automatic welding and cutting machine for inductance coils according to the present invention at a viewing angle;
fig. 7 is a schematic view of a partial three-dimensional structure of a cutting mechanism of the automatic welding and cutting machine for inductance coils according to the present invention at a viewing angle;
fig. 8 is a schematic partial three-dimensional structure view of a finished product collecting mechanism of the automatic welding and cutting machine for inductance coils according to the present invention at a viewing angle.
Wherein, 10-machine table;
20-carrier reflow mechanism; 21-a carrier track; 22-carrier return flow bin; 23-carrier ejection cylinder; 24-a carrier handling module; 25-a carrier handling positioning cylinder; 26-vehicle return cylinder;
30-connecting a sheet feeding mechanism; 31-a feeding module; 32-a connecting piece bin; 33-a robot arm; 34-a manipulator carrying driving cylinder;
40-a welding mechanism; 41-welding an upper cylinder; 42-welding a lower cylinder; 43-a first welded assembly; 44-a first welding pin; 45-a second welded assembly; 46-a second welding pin; 47-a welding module; 48-welding a positioning cylinder; 49-welding the press plate;
50-a cutting mechanism; 51-cutting a positioning die; 52-cutting positioning die driving cylinder; 53-a cutting cylinder; 54-a cutter assembly;
60-a finished product collecting mechanism; 61-finished product handling clamping jaw; 62-finished product carrying cylinder; 63-finished product guide groove; 64-a finished product collection module; 65-finished cartridge clip; 66-a cartridge clip lifting module;
70-a carrier cleaning mechanism; 71-carrier holder;
80-handling jaws; 90-carrying cylinder;
100-a carrier; 110-a coil; 120-connecting piece; 130-finished inductor coil;
a-a coil feeding station; b-connecting a sheet feeding station; c, a first welding station; d, a second welding station; e-cleaning the station; f-cutting station; g-finished product collecting station.
Detailed Description
The technical solutions of the embodiments of the present invention will be described below in detail by referring to the drawings of the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The gist of the present invention will be further explained below with reference to the accompanying drawings and examples.
Example (b):
in the existing inductance coil processing flow, the number of related operators is large, the labor cost is high, processing stations are evacuated, the space utilization rate is low, and the comprehensive processing efficiency is low. The invention aims to solve the problems in the prior art and provides an automatic welding and cutting machine for an inductance coil.
The automatic welding and cutting machine for the inductance coil provided by the invention is described in detail with reference to the accompanying drawings 1-8:
referring to fig. 1, which is a schematic view of a three-dimensional structure of an automatic welding and cutting machine for an inductance coil according to the present invention at a viewing angle, the automatic welding and cutting machine for an inductance coil includes:
a machine table 10 for supporting the various mechanisms that complete the processing of the product, on which the various processing stations are to be formed; this inductance coils automatic weld guillootine still is including all setting up carrier return mechanism 20, connection piece feed mechanism 30, welding mechanism 40, cutting mechanism 50 and finished product collection mechanism 60 on board 10, wherein:
the carrier reflow mechanism 20 is configured to implement a cyclic transfer of carriers, so that the carriers flow out of the carrier reflow bin 22, sequentially flow through the coil loading station a, the connecting piece loading station B, the welding station, and the cleaning station E, and then flow back to the carrier reflow bin 22, as shown in fig. 2;
the connecting piece feeding mechanism 30 is arranged at the connecting piece feeding station B and used for feeding connecting pieces, and the connecting pieces are fed onto the carrier;
the welding mechanism 40 is arranged at the welding station and is used for welding the coil and the connecting sheet on the carrier flowing to the welding station to obtain a semi-finished inductive coil 130;
the cutting mechanism 50 is configured to cut the semi-finished inductor coil to obtain a finished inductor coil 130;
the finished product collecting mechanism 60 is used for collecting and storing the finished product inductor coil 130.
Referring to fig. 3, in one embodiment, the induction coil automatic welding and cutting machine further comprises: the carrier cleaning mechanism 70 is arranged at the cleaning station E, and is used for cleaning the carriers, and the cleaned carriers are carried to the carrier backflow bin 22 by the carrier backflow mechanism 20; carrier clearance mechanism 70 is including the carrier mount 71 that is used for placing the carrier, and with the rotatory actuating cylinder that drives that carrier mount 71 is connected, rotatory actuating cylinder that drives carrier mount 71 upset, so that the carrier is along with carrier mount 71 upset, waste material in the carrier is emptyd to the target receiver in. This target receiver accessible later stage manual cleaning also can set up a monitor, just warns when the waste material in the receiver reachs a quantitative time and retrieves.
Referring to fig. 3-4, in one embodiment, the carrier reflow mechanism 20 of the automatic inductance coil soldering and cutting machine of the present invention may include a carrier rail 21, a carrier reflow bin 22, a carrier push-out cylinder 23, a carrier handling module 24, a carrier handling and positioning cylinder 25, and a carrier reflow cylinder 26.
With continued reference to fig. 3, in an embodiment, the carrier track 21 may be used to accommodate carriers 100, the carriers 100 circulate in the carrier track 21, the coil loading station a, the connecting piece loading station B, the welding station, and the cleaning station E are sequentially distributed along the carrier track 21, (the coil loading station a, the connecting piece loading station B, the welding station, and the cleaning station E are also integrated on the machine table 10), two ends of the carrier track 21 are respectively connected to two ends of the carrier reflow bin 22, and the carrier reflow bin 22 and the carrier track 21 enclose a closed-loop channel for circulating the carriers. It should be noted that the closed-loop channel should be understood in a broad sense, and not only means that the carrier return bin 22 and the carrier track 21 are communicated to form a closed channel, but also means that the carrier return bin 22 and the carrier track 21 form an annular runway of a carrier in a space, and the runway may be staggered up and down in the space, or may be an open annular runway in the same plane, that is, a carrier may be transferred from the carrier track 21 to the carrier return bin 22, or from the carrier return bin 22 to the carrier track 21, so that the carrier return bin 22 and the carrier track 21 form a closed-loop channel for the carrier to flow.
With continued reference to fig. 4, fig. 4 is a partial perspective view of the carrier reflow mechanism of fig. 3 from another angle, in an embodiment, the carrier ejecting cylinder 23 ejects the carrier from the carrier reflow bin 22, so that the ejected carrier enters the carrier track 21 and flows along the carrier track 21 to the coil loading station a.
With continued reference to fig. 3-4, in one embodiment, the carrier handling module 24 is used to carry the carriers 100, and the carrier handling module 24 drives the carriers 100 pushed out from the carrier reflow bin 22 to circulate in the carrier track 21 under the driving of the carrier reflow cylinder 26.
In an embodiment, the carrier transporting and positioning cylinder 25 is connected to the carrier transporting module 24, the carrier transporting and positioning cylinder 25 drives the carrier transporting module 24 to stop at the coil loading station a, the carrier pushed out from the carrier reflow bin 22 is transported to the coil loading station a, a coil positioning column is arranged on the carrier, the eight-claw winding machine loads the coil 110 onto the coil positioning column, the loading of the coil 110 is completed, and the carrier transporting module 24 drives the carrier 100 completing the coil loading to flow to the connecting sheet loading station B under the driving of the carrier reflow cylinder 26.
Referring to fig. 5, in one embodiment, the connecting piece feeding mechanism 30 includes a feeding module 31, a connecting piece bin 32, and a robot assembly, wherein:
the feeding module 31 is arranged below the connecting sheet bin 32, a plurality of connecting sheets are accommodated in the connecting sheet bin 32, the feeding module 31 is driven to lift the connecting sheet bin 32 upwards, and enables the connecting sheets to be positioned below the mechanical arm component,
the manipulator assembly drives actuating cylinder 34 including snatching manipulator 33 and manipulator transport, manipulator transport drives actuating cylinder 34 drive manipulator 33 certainly pick up in the connection piece feed bin 32 connection piece 120, the redrive manipulator 33 removes to the carrier 100 top of accomplishing coil material loading, manipulator 33 will pick up the connection piece 120 material loading extremely in the carrier 100 of accomplishing coil material loading, connection piece 120 material loading is accomplished, carrier transport module 24 is in under the drive of carrier return cylinder 26 drive this carrier 100 of accomplishing the connection piece material loading to welding station circulation.
In one embodiment, the robot may be a suction cup, such as a vacuum cup or a magnetic chuck, which may be used to pick up the tabs by different control methods.
Referring to fig. 6, in one embodiment, the welding mechanism 40 may include a welding cylinder block, a first welding assembly 43, a second welding assembly 45, a welding module 47, a welding positioning cylinder 48 coupled to the welding module 47, and a welding platen 49 for assisting in welding.
In one embodiment, the welding cylinder group includes a welding upper cylinder 41 and a welding lower cylinder 42 for driving the first welding assembly 43 and the second welding assembly 45, the welding upper cylinder 41 drives the first welding assembly 43 and the second welding assembly 45 to move upward to be away from the welding station, and the welding lower cylinder 42 drives the first welding assembly 43 and the second welding assembly 45 to move downward to be close to the welding station for welding operation.
With continued reference to fig. 6, in one embodiment, the welding stations may include a first welding station C and a second welding station D, the first welding assembly 43 being disposed above the first welding station C, the first welding assembly 43 having a first welding pin 44 disposed thereon for completing a welding operation; the second welding assembly 45 is disposed above the second welding station D, and a second welding pin 46 for completing a welding operation is disposed on the second welding assembly 45.
In one embodiment, the welding module 47 can position the carrier that finishes feeding the connecting piece on the first welding station C under the driving of the welding positioning cylinder 48, the welding lower cylinder 42 drives the first welding assembly 43 to move downwards, so that the first welding pin 44 performs a welding operation on the coil and the connecting piece on the carrier that finishes feeding the connecting piece, the first welding pin 44 completes the welding operation, the welding upper cylinder 41 drives the first welding assembly 43 to move upwards to reset, so as to obtain a welded product, the welding module 47 positions the carrier that carries the welded product on the second welding station D under the driving of the welding positioning cylinder 48, the welding lower cylinder 42 drives the second welding assembly 45 to move downwards, so that the second welding pin 46 performs a welding operation on the welded product, and the second welding needle completes welding operation to obtain a semi-finished inductance coil, and the welding upper cylinder drives the second welding assembly to move upwards to reset. After the semi-finished inductance coil is obtained, the semi-finished inductance coil is carried by the carrier and moves towards the cleaning station E.
In an embodiment, the welding module 47 of the present invention positions the carrier carrying the primary welding product on the second welding station D under the driving of the welding positioning cylinder 48, and the welding module 47 positions the carrier carrying the finished connecting piece to be welded on the first welding station C.
In one embodiment, after the second welding assembly 45 moves upwards and returns to the original position, the welding lower cylinder 42 drives the first welding assembly 43 to move downwards, and the first welding assembly 43 performs welding operation on the coil and the connecting sheet on the carrier to be welded positioned on the first welding station C.
Referring to fig. 3 and 7, in an embodiment, a carrying clamping jaw 80 is disposed above the carrier rail 21, the carrying clamping jaw 80 picks up the semi-finished inductor coils on the carriers that are convectively transferred to the cleaning station E, and transfers the picked semi-finished inductor coils to the cutting station F under the driving of a carrying cylinder 90, and the empty carriers are convected to the carrier reflow bin 22 after the cleaning station E completes the subsequent cleaning process.
With continued reference to fig. 7, in one embodiment, the cutting mechanism 50 of the present invention may include a cutting positioning die 51, a cutting positioning die drive cylinder 52, a cutting cylinder 53, and a cutter assembly 54.
In an embodiment, the cutting positioning die 51 is used for limiting the semi-finished inductor coil conveyed to the cutting station F, the cutting positioning die driving cylinder 52 is used for driving the cutting positioning die 51 carrying the semi-finished inductor coil to move towards the lower part of the cutter assembly 54, when the cutting positioning die 51 carrying the semi-finished inductor coil is located at the lower part of the cutter assembly 54, the cutting cylinder 53 drives the cutter assembly 54 to move downwards, the cutter assembly 54 finishes cutting the semi-finished inductor coil to obtain the finished inductor coil 130, and the cutting positioning die carries the finished inductor coil 130 and moves out of the cutter assembly 54 for resetting.
Referring to fig. 8, in one embodiment, the finished product collecting mechanism 60 of the present invention is disposed at the finished product collecting station G, and the finished product collecting mechanism 60 includes a finished product carrying clamping jaw 61, a finished product carrying cylinder 62, a finished product guiding slot 63, a finished product collecting module 64, a finished product cartridge 65, and a cartridge lifting module 66.
In one embodiment, the finished product handling gripper 61 of the present invention grabs the finished product inductor coil 130 from the cutting positioning die, the finished product handling gripper 61 drives the gripped finished product inductor coil 130 to move to the finished product guiding groove 63 under the driving of the finished product handling cylinder 62, and places the finished product inductor coil 130 in the finished product guiding groove 63, the finished product guiding groove 63 drives the finished product inductor coil 130 to be placed in the finished product cartridge 65 under the driving of the finished product collecting module 64, and the cartridge lifting module 66 drives the finished product cartridge 65 to reciprocate up and down to switch the interlayer of the finished product cartridge 65 storing the finished product inductor coil 130.
In summary, the main body of the automatic welding and cutting machine for the inductance coil is used for positioning the coil and the connecting sheet in the carrier in a carrier backflow mode, a coil feeding station on a carrier track can be used for an eight-claw winding machine to complete automatic feeding, the connecting sheet is fed in a feeding mode of single sheet adsorption through stacking and feeding, the feeding is sufficient, a welding assembly of a welding mechanism can be welded in a resistance mode, double-station alternate welding is carried out, gaps of quality detection can be reserved through step welding, defects can be found timely, a cutting mode of the cutting mechanism is an in-out mode, hardware punching of the cutting assembly is achieved, a finished product is collected into the cartridge clip and is lifted by the cartridge clip, a guide groove is moved, the finished product is pushed into the mechanism, the cartridge clip is lifted to replace the storage position of the finished product in the cartridge clip, and intelligent storage is convenient for.
By analyzing the automatic welding and cutting machine for the inductance coil provided by the invention with reference to fig. 1-8 and the above embodiment, it can be found that the automatic welding and cutting machine for the inductance coil integrates feeding, welding, carrier cleaning, cutting and finished product collecting of the connection piece into one device, the stations are centralized, the working hours of material circulation in the production process are reduced, the automatic device replaces manual operation, the requirement of unmanned welding of the inductance coil is met, the labor cost is saved, and the space utilization rate of a production workshop is improved by the integrated device.
Furthermore, the automatic welding and cutting machine for the inductance coil, provided by the invention, also solves the problem of structural butt joint of automatic equipment and an eight-claw winding machine, realizes automatic feeding of a coil connecting sheet, subsequent automatic cutting and finished product collection, and one-step completion of coil winding, welding and cartridge clip insertion, improves the production efficiency, and can promote industrial production of the inductance coil.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example" or "some examples" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by one skilled in the art.
While embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and not to be construed as limiting the present invention, and that changes, modifications and variations may be made therein by those of ordinary skill in the art within the scope of the present invention.
Claims (10)
1. The utility model provides an inductance coils automatic weld guillootine which characterized in that, it includes:
a machine platform;
all set up carrier backflow mechanism, connection piece feed mechanism, welding mechanism, cutting mechanism and finished product collection mechanism on the board, wherein:
the carrier backflow mechanism is used for realizing the cyclic transfer of the carrier, so that the carrier flows out of the carrier backflow bin, then sequentially flows through a coil feeding station, a connecting piece feeding station, a welding station and a cleaning station, and then flows back to the carrier backflow bin;
the connecting piece feeding mechanism is arranged at the connecting piece feeding station and used for feeding connecting pieces, and the connecting pieces are fed onto the carrier;
the welding mechanism is arranged at the welding station and is used for welding a coil and a connecting sheet on a carrier which flows to the welding station to obtain a semi-finished product inductance coil;
the cutting mechanism is used for cutting the semi-finished product inductance coil to obtain a finished product inductance coil;
and the finished product collecting mechanism is used for collecting and storing the finished product inductance coil.
2. The induction coil automatic welding and cutting machine according to claim 1, further comprising: the carrier cleaning mechanism is arranged at the cleaning station and used for cleaning the carrier, and the cleaned carrier is transported to the carrier backflow bin by the carrier backflow mechanism;
carrier clearance mechanism including the carrier mount that is used for placing the carrier, and with the rotatory actuating cylinder that drives that the carrier mount is connected, rotatory actuating cylinder that drives carrier mount upset, so that the carrier is followed the upset of carrier mount, waste material in the carrier is emptyd to the target receiver in.
3. The induction coil automatic welding and cutting machine according to claim 1,
carrier backward flow mechanism pushes out cylinder, carrier transport module, carrier transport location cylinder and carrier backward flow cylinder including carrier track, carrier backward flow storehouse, carrier, wherein:
the carrier track is used for accommodating carriers, the carriers circulate in the carrier track, the coil loading station, the connecting piece loading station, the welding station and the cleaning station are sequentially distributed along the carrier track, two ends of the carrier track are respectively connected with two ends of the carrier backflow bin, and the carrier backflow bin and the carrier track enclose a closed-loop channel for the circulation of the carriers;
the carrier pushing cylinder pushes the carrier out of the carrier backflow bin, so that the pushed carrier enters a carrier track and flows to the coil feeding station along the carrier track;
the carrier carrying module is used for carrying the carriers, and the carrier carrying module drives the carriers pushed out from the carrier backflow bin to flow in the carrier track under the driving of the carrier backflow cylinder;
the carrier carrying positioning cylinder is connected with the carrier carrying module, the carrier carrying positioning cylinder drives the carrier carrying module to stop at the coil feeding station, the carrier pushed out of the carrier backflow bin is carried to the coil feeding station, a coil positioning column is arranged on the carrier, an eight-claw winding machine feeds the coil to the coil positioning column, the coil feeding is completed, and the carrier carrying module drives the carrier completing the coil feeding to the connecting piece feeding station under the driving of the carrier backflow cylinder.
4. The induction coil automatic welding and cutting machine according to claim 1,
connecting piece feed mechanism includes feed module, connection piece feed bin, manipulator subassembly, wherein:
the feeding module is arranged below the connecting sheet bin, a plurality of connecting sheets are accommodated in the connecting sheet bin, the feeding module is driven to lift the connecting sheet bin upwards and enable the connecting sheets to be positioned below the manipulator assembly,
the manipulator assembly comprises a manipulator and a manipulator carrying and driving cylinder, the manipulator carrying and driving cylinder drives the manipulator to pick up the connecting sheet from the connecting sheet bin and then drives the manipulator to move to the position above a carrier for completing coil feeding, the manipulator feeds the picked connecting sheet into the carrier for completing coil feeding, the connecting sheet feeding is completed, and the carrier carrying module drives the carrier for completing the connecting sheet feeding to flow to the welding station under the driving of the carrier backflow cylinder;
the manipulator comprises a suction cup.
5. The induction coil automatic welding and cutting machine according to claim 1,
welding mechanism including welding cylinder group, first welding subassembly, second welding subassembly, welding module, with the welding position cylinder that the welding module links to each other to and be used for assisting welded welding clamp plate, wherein:
the welding cylinder group comprises an upper welding cylinder and a lower welding cylinder, the upper welding cylinder is used for driving the first welding assembly and the second welding assembly to move upwards to be far away from a welding station, and the lower welding cylinder is used for driving the first welding assembly and the second welding assembly to move downwards to be close to the welding station for welding operation;
the welding stations comprise a first welding station and a second welding station, the first welding assembly is arranged above the first welding station, and a first welding needle for completing welding operation is arranged on the first welding assembly; the second welding assembly is arranged above the second welding station, and a second welding needle used for completing welding operation is arranged on the second welding assembly.
6. The induction coil automatic welding and cutting machine of claim 5,
the welding module is driven by the welding positioning cylinder to position a carrier for completing connecting piece feeding on the first welding station, the welding lower cylinder drives the first welding assembly to move downwards, so that the first welding performs welding operation on a coil and a connecting piece on the carrier for completing connecting piece feeding, the first welding needle completes welding operation, the welding upper cylinder drives the first welding assembly to move upwards to reset, and a one-time welding product is obtained,
the welding module is driven by the welding positioning cylinder to position a carrier bearing the primary welding product on the second welding station, the cylinder drives the second welding assembly to move downwards under welding, so that the second welding performs welding operation on the primary welding product, the second welding needle completes welding operation to obtain a semi-finished inductance coil, and the cylinder drives the second welding assembly to move upwards to reset.
7. The induction coil automatic welding cutter according to claim 6,
the welding module is driven by the welding positioning cylinder to position the carrier carrying the primary welding product on the second welding station, and simultaneously positions the carrier completing the feeding of the connecting piece to be welded on the first welding station,
after the second welding assembly moves upwards and resets, the lower welding cylinder drives the first welding assembly to move downwards, and the first welding assembly performs welding operation on a coil and a connecting sheet on a carrier to be welded positioned on the first welding station;
after the semi-finished inductive coil is obtained, the semi-finished inductive coil is carried by the carrier and moves towards the cleaning worker.
8. The induction coil automatic welding and cutting machine of claim 7,
and a carrying clamping jaw is arranged above the carrier track, the carrying clamping jaw picks up the semi-finished product inductance coil transferred to the carrier of the cleaning station and transfers the picked semi-finished product inductance coil to the cutting station under the driving of a carrying cylinder, and the vacant carrier is transferred to the carrier backflow bin after the cleaning station completes the subsequent cleaning process.
9. The induction coil automatic welding and cutting machine according to claim 1,
cut the mechanism including cutting the locating die, cutting the locating die and driving actuating cylinder, cutting cylinder and cut-off knife subassembly, wherein:
the cutting positioning die is used for limiting a semi-finished product inductance coil which is conveyed to a cutting station, the cutting positioning die drives a cylinder to drive the cutting positioning die bearing the semi-finished product inductance coil to move below the cutter assembly, when the cutting positioning die bearing the semi-finished product inductance coil is located below the cutter assembly, the cutting cylinder drives the cutter assembly to move downwards, the cutter assembly finishes cutting the semi-finished product inductance coil to obtain a finished product inductance coil, and the cutting positioning die bears the finished product inductance coil and then moves out and resets from the cutter assembly.
10. The induction coil automatic welding and cutting machine of claim 9,
finished product collection mechanism sets up at the finished product station of collecting, the finished product is collected the mechanism and is included finished product transport clamping jaw, finished product transport cylinder, finished product guide way, finished product collection module, finished product cartridge clip to and the cartridge clip lifts the module, wherein:
finished product transport clamping jaw certainly cut and snatch in the locating die finished product inductance coils, the finished product transport clamping jaw is in take under the drive of finished product transport cylinder and snatch finished product inductance coils moves to the finished product guide way, and will finished product inductance coils places in the finished product guide way, the finished product guide way will under the drive of finished product collection module finished product inductance coils puts into in the finished product cartridge clip, cartridge clip lifts the module and drives finished product cartridge clip up-and-down reciprocating motion is in order to switch to store up the interlayer of finished product inductance coils's finished product cartridge clip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011581316.6A CN112692569A (en) | 2020-12-28 | 2020-12-28 | Automatic welding and cutting machine for inductance coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011581316.6A CN112692569A (en) | 2020-12-28 | 2020-12-28 | Automatic welding and cutting machine for inductance coil |
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| Publication Number | Publication Date |
|---|---|
| CN112692569A true CN112692569A (en) | 2021-04-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011581316.6A Pending CN112692569A (en) | 2020-12-28 | 2020-12-28 | Automatic welding and cutting machine for inductance coil |
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| Country | Link |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113223838A (en) * | 2021-05-14 | 2021-08-06 | 苏州凡贤电子科技有限公司 | Automatic angle folding equipment for assembling inductance coil and T-core |
| CN113523174A (en) * | 2021-08-30 | 2021-10-22 | 瑞博泰克数字科技(苏州)有限公司 | Fire ladder processing equipment and processing method |
| CN114589508A (en) * | 2022-04-09 | 2022-06-07 | 吉安宏磁电子科技有限公司 | Inductance coil production device and application method thereof |
-
2020
- 2020-12-28 CN CN202011581316.6A patent/CN112692569A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113223838A (en) * | 2021-05-14 | 2021-08-06 | 苏州凡贤电子科技有限公司 | Automatic angle folding equipment for assembling inductance coil and T-core |
| CN113523174A (en) * | 2021-08-30 | 2021-10-22 | 瑞博泰克数字科技(苏州)有限公司 | Fire ladder processing equipment and processing method |
| CN114589508A (en) * | 2022-04-09 | 2022-06-07 | 吉安宏磁电子科技有限公司 | Inductance coil production device and application method thereof |
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