CN114013717B - Double-packaging integrated machine for cutting off upper top, shaking waste, detecting and pitch-changing blanking - Google Patents
Double-packaging integrated machine for cutting off upper top, shaking waste, detecting and pitch-changing blanking Download PDFInfo
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- CN114013717B CN114013717B CN202111358240.5A CN202111358240A CN114013717B CN 114013717 B CN114013717 B CN 114013717B CN 202111358240 A CN202111358240 A CN 202111358240A CN 114013717 B CN114013717 B CN 114013717B
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- 239000002699 waste material Substances 0.000 title claims abstract description 54
- 238000005520 cutting process Methods 0.000 title claims abstract description 38
- 238000004806 packaging method and process Methods 0.000 title claims description 51
- 230000007246 mechanism Effects 0.000 claims abstract description 161
- 239000000463 material Substances 0.000 claims abstract description 148
- 238000001514 detection method Methods 0.000 claims abstract description 40
- 238000012546 transfer Methods 0.000 claims abstract description 14
- 238000012545 processing Methods 0.000 claims abstract description 8
- 238000003825 pressing Methods 0.000 claims description 33
- 238000007599 discharging Methods 0.000 claims description 19
- 238000007731 hot pressing Methods 0.000 claims description 12
- 230000002950 deficient Effects 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 5
- 238000012856 packing Methods 0.000 abstract description 19
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 6
- 238000000926 separation method Methods 0.000 abstract description 5
- 230000007547 defect Effects 0.000 abstract description 2
- 230000008859 change Effects 0.000 description 9
- 238000006073 displacement reaction Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 3
- 230000036961 partial effect Effects 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- 230000000670 limiting effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003908 quality control method Methods 0.000 description 2
- 230000002829 reductive effect Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 229920006280 packaging film Polymers 0.000 description 1
- 239000012785 packaging film Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B15/00—Attaching articles to cards, sheets, strings, webs, or other carriers
- B65B15/04—Attaching a series of articles, e.g. small electrical components, to a continuous web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
- B65B35/38—Arranging and feeding articles in groups by grippers by suction-operated grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The utility model provides a go up top and cut off, shake useless, detect and become two packagine machine of pitch unloading, which comprises a machine bench, be provided with first material pulling mechanism on the board, go up top cutting device, loading attachment, shake useless device, transfer manipulator, detection device, pitch unloading device and two packing plant, go up top cutting device and cut off through the top and can make product and material area separation, loading attachment can get the product that separates down and put to shake useless device on, shake useless device can get the waste material that links on the product, transfer manipulator can put the product of getting rid of the waste material on detection device and detect, pitch unloading device can place the product after the detection on two packing plant respectively and pack the processing. The method has the advantages of convenient operation, saving of manpower, material resources and time, high precision, difficult production of defects such as omission, product deformation, damage and the like in the detection and carrying processes, improvement of production efficiency and yield, convenient production control and low cost.
Description
Technical Field
The disclosure relates to stamping part processing equipment, in particular to an upper top cutting, waste shaking, detecting and distance-changing discharging double-packaging integrated machine.
Background
Along with the continuous progress of society and the rapid development of science and technology, the demand for a plurality of products is larger and larger, and the demand is higher and higher, so that the production demand can be met only by ensuring the product quality and improving the production efficiency, and the mechanical automation and the intellectualization are necessary development trends. At present, many punched products and the like are sequentially and continuously processed on corresponding material belts, products are punched from the material belts after processing is finished, waste materials connected to the products are removed, appearance, size, flatness and the like of the products are detected, whether the products are qualified or not is determined, and then the qualified products are placed on corresponding carrier belts and are packaged through packaging films and the like, such as parts of 3C electronic products. However, the traditional method for removing waste materials, detecting, packaging and the like is in a manual mode, is inconvenient to operate, occupies more manpower, is long in time consumption, high in labor intensity, poor in precision and low in efficiency, and the defects of missing detection, misjudgment, product deformation, product damage and the like are easily generated in the process of detecting and carrying, so that the production efficiency and the yield of products are affected, the production control is not facilitated, and the production cost is high.
Disclosure of Invention
The purpose of this disclosure is to propose a cut off of top, shake useless, detect and become apart from unloading double package all-in-one, can solve at least one among the above-mentioned technical problem, and the technical scheme of this disclosure is as follows:
The utility model provides a cut off, shake useless, detect and double-packing all-in-one of displacement unloading, which comprises a machine bench, be provided with first material mechanism that draws on the board, go up top cutting device, loading attachment, shake useless device, transfer manipulator, detection device, displacement unloader and two packing plant, first material mechanism that draws can stimulate the product material area and pass through top cutting device, top cutting device cuts off through the top and can make product and material area separation, loading attachment can get the product that separates down and put on shaking useless device, shake useless device and can get the waste material that links on the product and remove, transfer manipulator can put the product of getting rid of waste material on detection device and detect, displacement unloader can place the product after detecting respectively on two packing plant and pack the processing.
In some embodiments, the feeding device comprises a first bracket, and the first bracket is provided with a first material sucking component, a first driving mechanism for driving the first material sucking component to rotate, a second driving mechanism for driving the first material sucking component and the first driving mechanism to move up and down, and a third driving mechanism for driving the second driving mechanism to horizontally and linearly reciprocate.
In some embodiments, the machine is provided with an anti-collapse sensing assembly, a first guiding assembly and a leveling device, and the first material pulling mechanism can pull the product material belt to sequentially pass through the anti-collapse sensing assembly, the first guiding assembly, the leveling device and the top cutting device.
In some embodiments, the machine is provided with a feeding mechanical arm matched with the detection device, a defective product collecting box and an automatic feeder matched with the feeding mechanical arm.
In some embodiments, the detection device comprises a second rotating table, a first positioning jig arranged on the second rotating table and a plurality of detection components arranged along the circumferential direction of the second rotating table.
In some embodiments, two packing plant set up side by side and the direction of delivery is opposite, packing plant includes first unreeling mechanism, second unreels the mechanism, second draws material mechanism, feeding platform, hot pressing mechanism and first rolling mechanism, the second draws material mechanism can stimulate the packing carrier tape of first unreeling mechanism output and pass feeding platform and carry, displacement unloader can place the product after detecting on the packing carrier tape of carrying along feeding platform, the sealing tape of second unreels mechanism output can attach on the packing carrier tape after placing the product, rethread hot pressing mechanism can laminate sealing tape and packing carrier tape so that the product encapsulation is on the packing carrier tape, first rolling mechanism can carry out the rolling to the packing carrier tape after the encapsulation.
In some embodiments, the variable-pitch blanking device comprises a second suction component, a third suction component, a fourth driving mechanism, a fifth driving mechanism and a variable-pitch blanking component correspondingly matched with the second suction component and the third suction component, the fourth driving mechanism can drive the second suction component and the third suction component to move up and down, the fifth driving mechanism can drive the fourth driving mechanism, the second suction component and the third suction component to reciprocate horizontally and linearly, the variable-pitch blanking component is positioned below the second suction component and the third suction component, the variable-pitch blanking component comprises a fixed jig, a movable jig and a sixth driving mechanism for driving the movable jig to move, the second suction component can place a product on the fixed jig and the movable jig, and the sixth driving mechanism can drive the movable jig to move for variable-pitch.
In some embodiments, shake useless device and include first revolving stage, lie in the swager subassembly of first revolving stage top and set up the shake material subassembly on first revolving stage, first revolving stage can drive shake the material subassembly and rotate to the position corresponding with the swager subassembly, shake the material subassembly and press the material subassembly to cooperate and can get rid of the waste material of the product of location place on shaking the material subassembly.
In some embodiments, shake material subassembly and include first tool board, be provided with first reference column on the first tool board, first movable block and the seventh actuating mechanism of driving first movable block, a plurality of first reference column enclose into the location interval of locating the product, be provided with the first through-hole of dodging that is arranged in the location interval on the first movable block, first through-hole of dodging is used for corresponding cooperation with the waste material on the product, press the material subassembly includes first clamp plate and the eighth actuating mechanism of driving first clamp plate up-and-down motion, be provided with on the first clamp plate with the first pole of dodging corresponding complex of through-hole and with shake material pole matched with first elastic component, along with first clamp plate pressure on first tool board, shake the material pole simultaneously and insert first through-hole of dodging, seventh actuating mechanism can drive first movable block horizontal rectilinear reciprocating motion, first movable block horizontal rectilinear reciprocating motion can make shake the material pole synchronous up-and-down motion in order to shake the waste material of product off.
In some embodiments, shake useless device still including can with shake the corresponding complex jacking subassembly of material subassembly, the jacking subassembly is located the below of first revolving stage and simultaneously corresponds with the swager subassembly, and first revolving stage can drive shake the material subassembly and simultaneously correspond with jacking subassembly and swager subassembly, and the jacking subassembly can be with shaking the upward jack-up of material subassembly, and swager subassembly can down movement and shake the cooperation of material subassembly simultaneously, safer, reliable.
The beneficial effects of the present disclosure are: corresponding product is after the material area machine-shaping, first material mechanism pulling product material area is through going up top cutting device, go up top cutting device and make product and material area separation through going up top cutting, then loading attachment will get the product of separating with the material area again and put to shake the useless device on, shake useless device and get the waste material that links on the product and get rid of the back, transfer manipulator changes the product of getting rid of the waste material and put on detection device again and detects, detection device carries out appearance, size, flatness etc. detection to the product, confirm whether the product is qualified, then the displacement unloader is with qualified product and is put on two packing devices respectively and pack the processing, thereby realize that the automatic top of product cuts off, shake useless, detect, displacement unloading and packing, be particularly useful for situations such as the product interval is little on the material area, arrange inconformity, displacement unloading is convenient for carrying out the displacement to the product after detecting according to specific circumstances, double-packing device is also convenient for place the product after the displacement well, low in labor strength, manpower and time have been effectively saved, the precision is high, the product is easy to produce in detection and carry, leak, the product quality control and high reliability and good quality control, thereby the production line has improved, and production cost is easy to have been manufactured, and has improved and has good production stability.
In addition, in the technical solutions of the present disclosure, the technical solutions may be implemented by adopting conventional means in the art, which are not specifically described.
Drawings
In order to more clearly illustrate the embodiments of the present disclosure or the prior art, the drawings that are required in the detailed description or the prior art will be briefly described, it will be apparent that the drawings in the following description are some embodiments of the present disclosure, and other drawings may be obtained according to the drawings without inventive effort for a person of ordinary skill in the art.
Fig. 1 is a schematic structural diagram of an integrated machine for cutting off an upper roof, shaking waste, detecting, and pitch-changing and discharging double packages according to an embodiment of the present disclosure.
Fig. 2 is a schematic structural diagram of a feeding device according to an embodiment of the present disclosure.
Fig. 3 is a schematic structural diagram of a waste shaking device according to an embodiment of the present disclosure.
Fig. 4 is a schematic structural diagram of a press assembly according to an embodiment of the present disclosure.
Fig. 5 is a schematic partial structure of a waste shaking device according to an embodiment of the present disclosure.
Fig. 6 is a partial enlarged view at a in fig. 5 of one embodiment of the present disclosure.
Fig. 7 is a schematic structural diagram of a detection device, a feeding robot, a defective product collecting box 16, and an automatic feeder according to an embodiment of the present disclosure.
Fig. 8 is a schematic structural diagram of a variable-pitch blanking device according to an embodiment of the present disclosure.
Fig. 9 is a schematic view of two packaging devices side by side and opposite in conveying direction according to one embodiment of the present disclosure.
Fig. 10 is a partial enlarged view at B in fig. 9 according to an embodiment of the present disclosure.
The reference numbers in the drawings indicate that the machine table 1, the first material pulling mechanism 11, the collapse prevention sensing component 12, the first guide component 13, the leveling device 14, the material supplementing manipulator 15, the defective product collecting box 16, the automatic feeder 17, the top cutting device 2, the feeding device 3, the first material sucking component 31, the first driving mechanism 32, the second driving mechanism 33, the third driving mechanism 34, the first bracket 35, the waste shaking device 4, the first rotary table 41, the material shaking component 42, the first jig plate 421, the first guide hole 4211, the first positioning column 422, the first moving block 423, the first avoidance through hole 4231, the seventh driving mechanism 424, the waste box 425, the first base 426, the first guide rod 427, the first connecting plate 4271, the second elastic member 4272, the material pressing component 43 and the first pressing plate 431, eighth driving mechanism 432, shake-up lever 433, first elastic member 434, first guide pillar 435, jacking component 44, first top plate 441, first elevating mechanism 442, second bracket 45, transfer robot 5, detection device 6, second rotary table 61, first positioning jig 62, detection component 63, pitch-changing discharging device 7, second suction component 71, third suction component 72, fourth driving mechanism 73, fifth driving mechanism 74, pitch-changing discharging component 75, fixing jig 751, moving jig 752, sixth driving mechanism 753, third bracket 76, second base 77, packaging device 8, first unreeling mechanism 81, second unreeling mechanism 82, second pulling mechanism 83, feeding platform 84, hot pressing mechanism 85, first reeling mechanism 86.
Detailed Description
In order to make the objects, technical solutions and advantages of the present disclosure more apparent, the present disclosure will be further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are illustrative of some, but not all embodiments of the disclosure and are not intended to limit the disclosure. Based on the embodiments in this disclosure, all other embodiments that a person of ordinary skill in the art would obtain without making any inventive effort are within the scope of protection of this disclosure.
In the description of the present disclosure, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", "both ends", "two sides", "bottom", "top", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, merely for convenience in describing the present disclosure and simplifying the description, and do not indicate or imply that the elements referred to must have a specific orientation or be configured and operated in a specific orientation, and thus should not be construed as limiting the present disclosure. Furthermore, the terms "first," "second," "superior," "subordinate," "primary," "secondary," and the like are used for descriptive purposes only and may be used simply to more clearly distinguish between different components and are not to be construed as indicating or implying relative importance.
In the description of the present disclosure, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected through an intermediary, or in communication between two elements. The specific meaning of the terms in this disclosure will be understood by those of ordinary skill in the art in the specific context.
Referring to fig. 1 to 10, there is schematically shown an overhead cutting, waste shaking, detecting and distance-changing discharging double-packaging integrated machine according to the present disclosure, which comprises a machine table 1, wherein a first material pulling mechanism 11, an overhead cutting device 2, a material feeding device 3, a waste shaking device 4, a transfer manipulator 5, a detecting device 6, a distance-changing discharging device 7 and two packaging devices 8 are arranged on the machine table 1, the first material pulling mechanism 11 and the overhead cutting device 2 are sequentially arranged, the material feeding device 3 is correspondingly matched with the overhead cutting device 2 and the waste shaking device 4 respectively, the transfer manipulator 5 is correspondingly matched with the waste shaking device 4 and the detecting device 6 respectively, and the distance-changing discharging device 7 is correspondingly matched with the detecting device 6 and the two packaging devices 8 respectively.
In the use, corresponding product is behind the processing shaping in proper order on the material area through stamping equipment etc., first material mechanism 11 pulls the product material area and carries through the top cutting device 2, when the product on the material area corresponds with the top module of top cutting device 2, top cutting device 2 cuts off through the top, make corresponding product and material area separation, then loading attachment 3 gets the product of separating with the material area again and puts on shaking useless device 4, shake useless device 4 and shake the material and get rid of with the waste material that links on the product again, then transfer manipulator 5 will remove the product of waste material and put on detection device 6 and detect, detection device 6 detects whether the product is qualified for appearance, size, flatness etc. to the product, then change and put on two packing devices 8 respectively to the product interval on the material area little, arrange inconsistent etc. moreover, change and the change and unloading device 7 is convenient for change the distance to the product after detecting according to specific circumstances, the change distance of the product after the double packing device 8 is also convenient for place the automatic change distance, thereby realize that the product after changing the change distance is cut off, realize, change distance, and the top, the packing, and the realization of change distance.
The feeding device 3 includes a first support 35, a first suction component 31, a first driving mechanism 32, a second driving mechanism 33 and a third driving mechanism 34 are disposed on the first support 35, the first suction component 31 generally includes vacuum chucks, the number and arrangement of the vacuum chucks are determined according to specific products, the number of products sucked each time, and the like, and of course, the feeding device 3 can also adopt a product clamping manner in the prior art. In the use, the third actuating mechanism 34 drives the first material subassembly 31, first actuating mechanism 32 and second actuating mechanism 33 wholly to carry out horizontal straight reciprocating motion, and second actuating mechanism 33 drives first material subassembly 31 and first actuating mechanism 32 wholly to carry out up-and-down motion to can absorb the product with the material area separation, and put the product on shaking the material subassembly 42 of shaking useless device 4, first actuating mechanism 32 can also rotate by first material subassembly 31, is convenient for adjust, more accurate, the product of getting and putting steadily. In general, the first suction assembly 31 can suck the product conveyed on the upper-top cutting device 2, and then the upper-top cutting device 2 cuts off the product through the upper top, so that the corresponding product is separated from the material belt, the structure is simpler, and the operation is more convenient.
The first driving mechanism 32 may be a rotary cylinder, a rotary motor, a rotary table or other suitable rotating mechanisms in the prior art, and the second driving mechanism 33 and the third driving mechanism 34 may be a cylinder, an oil cylinder, an electric cylinder, a linear module, a motor and a screw rod.
The machine table 1 is provided with an anti-collapse sensing assembly 12, a first guiding assembly 13 and a leveling device 14, the anti-collapse sensing assembly 12, the first guiding assembly 13, the leveling device 14 and the upper top cutting device 2 are sequentially arranged, the first material pulling mechanism 11 can pull a product material belt to sequentially pass through the anti-collapse sensing assembly 12, the first guiding assembly 13, the leveling device 14 and the upper top cutting device 2 for conveying, the anti-collapse sensing assembly 12 can sense tightness and the like of the material belt, breakage and the like of the material belt are prevented, safer and more reliable conveying of the material belt is ensured, the first guiding assembly 13 can prevent the material belt from deviating, upturned and the like, the leveling device 14 can level the product on the material belt, flatness and quality of the product are improved, and the like. The anti-collapse sensing assembly 12, the first guiding assembly 13 and the leveling device 14 are common structures in the prior art, and will not be described in detail herein, for example, the first guiding assembly 13 may include two stoppers, a material belt passing between the two stoppers, and a guiding roller, where the guiding roller is provided with two flange wheels, and the material belt passes between the two flange wheels.
The first material pulling mechanism 11 and the transferring manipulator 5 are conventional mechanisms in the prior art, and will not be described in detail herein, for example, the first material pulling mechanism 11 may adopt a manner of matching a material pulling roller with a material pressing roller, and the rotating table may adopt a manner of driving the rotating table to rotate by a rotating motor, a hollow shaft motor, a hollow rotating table, a rotating cylinder, and the like. The machine table 1 can be further provided with a material receiving mechanism for winding the product material belt, and the material receiving mechanism is a conventional mechanism in the prior art.
The machine 1 is provided with a feeding manipulator 15 and a defective product collecting box 16 which are matched with the detection device 6, and an automatic feeder 17 which is matched with the feeding manipulator 15, wherein the feeding manipulator 15 and the automatic feeder 17 are conventional mechanisms in the prior art, and not described in detail herein, the feeding manipulator 15 can adopt a six-axis manipulator or a swing arm manipulator and the like, the front end of the feeding manipulator 15 can be provided with a clamping mechanism or a variable-distance material absorbing assembly and the like for taking and placing products, and the automatic feeder 17 can adopt a flying feeder and the like. For defective products which are unqualified in detection, the feeding manipulator 15 takes and places the defective products into the defective product collecting box 16, and then the feeding manipulator 15 sucks qualified products from the automatic feeder 17 and feeds the qualified products into the first positioning jig 62 of the detection device 6, so that subsequent packaging processing and the like are facilitated.
The detection device 6 includes a second rotary table 61, and a plurality of detection components 63 that set up along the circumferencial direction of the second rotary table 61, be provided with first positioning jig 62 along its circumferencial direction on the second rotary table 61, first positioning jig 62 can be one or more, quantity and the arranging etc. of first positioning jig 62 are according to specific circumstances and are provided with the constant head tank that is used for placing the product on the first positioning jig 62, rotary table and detection components 63 are conventional mechanism in the prior art, the rotary table can adopt rotating electrical machines, cavity axle motor, cavity rotary table, revolving cylinder etc. drive carousel rotatory mode, detection components 63 can adopt CCD camera, line laser appearance, 3D scanner, three-dimensional intelligent sensor etc. to detect the product, for example detect from the top of product. The detection is performed from the lower part of the product, the flatness of the product is detected by a line laser instrument, and the like, and corresponding light sources, a sliding table for adjusting the detection assembly 63, a linear module, and the like can also be arranged.
The variable-pitch blanking device 7 comprises a second suction component 71, a third suction component 72, a fourth driving mechanism 73, a fifth driving mechanism 74 and a variable-pitch blanking component 75, the variable-pitch blanking component 75 is correspondingly matched with the second suction component 71 and the third suction component 72, the variable-pitch blanking component 75 is positioned below the second suction component 71 and the third suction component 72, the fifth driving mechanism 74 is arranged on a third bracket 76, the variable-pitch blanking component 75 comprises a fixed jig 751 matched with the movable jig 752 and a sixth driving mechanism 753 for driving the movable jig 752 to move, and the sixth driving mechanism 753 is arranged on a second base 77. In the use process, the fifth driving mechanism 74 drives the fourth driving mechanism 73, the second sucking component 71 and the third sucking component 72 to horizontally reciprocate in a straight line, the fourth driving mechanism 73 drives the second sucking component 71 and the third sucking component 72 to move up and down, firstly, products after being sucked and detected from the detection device 6 are placed on the fixed jig 751 and the movable jig 752, then the sixth driving mechanism 753 drives the movable jig 752 to move relative to the fixed jig 751 for changing the distance, so that two groups of products can be placed on the two packaging devices 8 respectively for packaging treatment, and the operation is more convenient, the efficiency is higher, and the device is more stable and reliable. The second suction assembly 71, the third suction assembly 72 may refer to the first suction assembly 31, the fourth driving mechanism 73, the fifth driving mechanism 74 and the sixth driving mechanism 753 may refer to the second driving mechanism 33, etc., positioning slots for positioning and placing products are respectively provided on the fixed jig 751 and the movable jig 752, and the number, arrangement, etc. of the positioning slots are determined according to specific situations.
The packaging device 8 comprises a first unreeling mechanism 81, a second unreeling mechanism 82, a second material pulling mechanism 83, a feeding platform 84, a hot pressing mechanism 85 and a first reeling mechanism 86, wherein the first unreeling mechanism 81, the second material pulling mechanism 83, the feeding platform 84 and the first reeling mechanism 86 are arranged in sequence, the hot pressing mechanism 85 is arranged on the feeding platform 84 and is located above the feeding platform 84, the second unreeling mechanism 82 is located above between the first unreeling mechanism 81 and the hot pressing mechanism 85, the first unreeling mechanism 81 is used for outputting package carrier tapes, and the second unreeling mechanism 82 is used for outputting sealing tapes. The two packaging devices 8 are arranged side by side and have opposite conveying directions, that is, the first winding mechanism 86 of one packaging device 8 and the first unwinding mechanism 81 of the other packaging device 8 are located at the same end, the first unwinding mechanism 81 of one packaging device 8 and the first winding mechanism 86 of the other packaging device 8 are located at the same end, the material pulling directions of the second material pulling mechanisms 83 of the two packaging devices 8 are opposite, and the two packaging devices 8 can also share one feeding platform 84. In the use process, the second material pulling mechanism 83 pulls the packaging carrier tape output by the first unreeling mechanism 81 to pass through the feeding platform 84 for conveying, the pitch-variable blanking device 7 places the detected product on a designated position of the packaging carrier tape conveyed along the feeding platform 84, then the sealing tape output by the second unreeling mechanism 82 is attached to the packaging carrier tape after the product is placed, then the sealing tape is attached to the packaging carrier tape through the hot pressing mechanism 85, so that the product is packaged on the packaging carrier tape, and finally the first reeling mechanism 86 reels the packaged packaging carrier tape.
The first unreeling mechanism 81, the second unreeling mechanism 82, the second material pulling mechanism 83 and the first reeling mechanism 86 are conventional mechanisms in the prior art, the first unreeling mechanism 81 and the second unreeling mechanism 82 can adopt inflatable shafts and the like, materials with different sizes are convenient to adapt to, as shown in fig. 10, the second material pulling mechanism 83 generally comprises a material pulling wheel and a spring pinch roller matched with the material pulling wheel, the material pulling wheel is uniformly distributed with a circle of positioning needles along the circumferential direction of the material pulling wheel, the positioning needles can be inserted into positioning holes on a packaging carrier tape, and the packaging carrier tape is pulled to be conveyed along with the rotation of the material pulling wheel under the action of the elastic pressure of the spring pinch roller. The packaging device 8 further comprises a guiding mechanism, an inductive switch for detecting and controlling the first unreeling mechanism 81 and the second unreeling mechanism 82 to unreel, and the like, wherein the guiding mechanism refers to the first guiding component 13, a flange block, a material pressing plate and the like can be arranged on the feeding platform 84, and the packaging carrier passes through the space between the two flange blocks and the lower part of the material pressing plate.
The hot pressing mechanism 85 generally comprises a hot pressing block above the feeding platform 84 and an air cylinder for driving the hot pressing block to move up and down, wherein the air cylinder is arranged on a bracket, the bracket can be arranged on the feeding platform 84, and the air cylinder can be replaced by an oil cylinder, an electric cylinder, a linear module and other driving mechanisms.
The waste shaking device 4 comprises a first rotary table 41, a material pressing component 43 and a material shaking component 42, wherein the material pressing component 43 is located above the first rotary table 41, the material shaking component 42 is arranged on the first rotary table 41, the material shaking component 42 can be one, two or more, a plurality of material shaking components 42 are generally uniformly distributed along the circumferential direction of the first rotary table 41, the rotary table and the detection component 63 are conventional mechanisms in the prior art, and the rotary table can adopt a rotary motor, a hollow shaft motor, a hollow rotary table, a rotary cylinder and other modes for driving the rotary table to rotate. The product location of waiting to shake the material is placed on shaking material subassembly 42, and first revolving stage 41 can drive and shake material subassembly 42 synchronous rotation for shake material subassembly 42 and the corresponding cooperation of swager subassembly 43, shake material subassembly 42 and lie in swager subassembly 43 promptly under, then shake material subassembly 42 and swager subassembly 43 cooperate the waste material of the product that can get rid of.
The shake material subassembly 42 includes first tool board 421, is provided with first location post 422, first movable block 423 and the seventh actuating mechanism 424 of drive first movable block 423 on the first tool board 421, and a location interval of location product is enclosed to a plurality of first location posts 422, is provided with the first through-hole 4231 of dodging that is arranged in the location interval on the first movable block 423, and the first through-hole 4231 of dodging is used for corresponding cooperation with the waste material on the product. The number, arrangement, etc. of the first positioning columns 422 and the positioning sections are determined according to specific situations, as shown in fig. 5 and fig. 6, two groups of positioning sections are provided, each group of positioning sections includes a plurality of positioning sections, the two groups of positioning sections are in one-to-one correspondence with the two first moving blocks 423, the two seventh driving mechanisms 424 are respectively located at two sides of the first jig plate 421, the two seventh driving mechanisms 424 are in one-to-one correspondence with the two first moving blocks 423, and the two seventh driving mechanisms 424 respectively drive the two first moving blocks 423 to reciprocate horizontally and linearly. The shake-out assembly 42 also includes a waste bin 425, the waste bin 425 being positioned below the first relief through hole 4231, the waste bin 425 facilitating collection of the shake-out waste.
The pressing assembly 43 comprises a first pressing plate 431 and an eighth driving mechanism 432 for driving the first pressing plate 431 to move up and down, a shaking rod 433 correspondingly matched with the first avoiding through hole 4231 and a first elastic piece 434 matched with the shaking rod 433 are arranged on the first pressing plate 431, a guide inclined plane is usually arranged on the shaking rod 433, the first moving block 423 moves horizontally and linearly, the shaking rod 433 is convenient to push to move upwards through the guide inclined plane, and the shaking rod 433 can automatically move downwards to reset under the action of the first elastic piece 434. The first pressing plate 431 is provided with a first guide post 435 and an avoidance groove respectively matched with the first positioning post 422, and the first jig plate 421 is provided with a first guide hole 4211 matched with the first guide post 435. When the shake-up assembly 42 rotates right below the press-up assembly 43, the eighth driving mechanism 432 drives the first pressing plate 431 to move downward, and as the first pressing plate 431 presses on the first jig plate 421, the shake-up rod 433 is inserted into the first avoiding through hole 4231, the seventh driving mechanism 424 drives the first moving block 423 to reciprocate linearly and horizontally, and as the first moving block 423 reciprocates linearly and horizontally, and under the action of the first elastic member 434, the shake-up rod 433 reciprocates synchronously, so that waste on a product can be bent up and down until the waste on the product is shaken off.
The waste shaking device 4 further comprises a jacking component 44 which can be correspondingly matched with the material shaking component 42, the jacking component 44 and the material pressing component 43 are arranged on the second bracket 45, the jacking component 44 is located below the first rotary table 41 and corresponds to the material pressing component 43 at the same time, namely, the jacking component 44 is located below the material pressing component 43, and the positions of the jacking component 44 and the material pressing component 43 are fixed. The first rotating table 41 drives the shaking assembly 42 to synchronously rotate, when the shaking assembly 42 corresponds to the jacking assembly 44 and the pressing assembly 43, the jacking assembly 44 jacks up the shaking assembly 42, meanwhile, the pressing assembly 43 moves downwards to be matched with the shaking assembly 42, and then the product is shaken to be wasted, so that the acting force and the like on the first rotating table 41 in the shaking process can be relieved, the damage to the first rotating table 41 is reduced, the service life of the first rotating table 41 is prolonged, and the like, and the shaking and pressing device is safer and more reliable. The jacking assembly 44 generally includes a first top plate 441 and a first lifting mechanism 442 for driving the first top plate 441 to move up and down, the first jig plate 421 is mounted on the first base 426, the upper ends of a plurality of first guide rods 427 are respectively connected with the first base 426, the lower ends of a plurality of first guide rods 427 are respectively connected with a first connecting plate 4271, guide through holes matched with the first guide rods 427 are formed in the first rotating table 41, the first connecting plate 4271 is located below the first rotating table 41, a second elastic member 4272 is arranged between the first connecting plate 4271 and the first rotating table 41, the second elastic member 4272 is generally a spring sleeved on the first guide rods 427, and the upper ends of the second elastic members 4272 are pressed against the first rotating table 41 and the lower ends of the second elastic members 4272 are pressed against the first connecting plates 4271, so that the jacking assembly 44 can elastically jack the shaking assembly 42, and the shaking assembly 42 can be automatically reset downwards.
The seventh driving mechanism 424, the eighth driving mechanism 432 and the first lifting mechanism 442 may adopt a mode of matching an air cylinder, an oil cylinder, an electric cylinder, a linear module, a motor and a screw rod. The first elastic piece 434 can adopt the spring, and first clamp plate 431 can be connected by the polylith board and constitute, and first elastic piece 434 can be hidden inside first clamp plate 431, because shake the material pole 433 generally a plurality of, the top of whole shake the material pole 433 can be connected with the slider, and first elastic piece 434 is located the top of slider, and first elastic piece 434 elasticity is pressed on the slider, and the structure is more firm, reliable.
The machine table 1 can be provided with a protective cover, corresponding devices are all arranged in the protective cover, and the protective cover can be provided with a plurality of layers of warning lamps, safety gratings and the like, so that the machine table is safer and more reliable. The bottom of the machine table 1 can be provided with the trundles with the adjusting blocks, so that the whole movement and leveling of the equipment are facilitated, the operation is convenient, and the flexibility and the stability of the equipment are improved. The machine 1 can also be formed by connecting two parts or a plurality of parts, and the connecting part can be added with shock-proof pads and the like, so that the machine is more stable and reliable.
Compared with the prior art, the advantages of the present disclosure are: the first material pulling mechanism 11 pulls the product material belt to sequentially pass through the anti-collapse sensing assembly 12, the first guide assembly 13, the leveling device 14 and the top cutting device 2, the anti-collapse sensing assembly 12 can sense tightness and the like of the material belt, breakage and the like of the material belt are prevented, the first guide assembly 13 can prevent the material belt from deviating, tilting and the like, the leveling device 14 can level products on the material belt, the first material sucking assembly 31 of the feeding device 3 sucks the products to be cut, the top cutting device 2 cuts the products through the top, the products are separated from the material belt, then the feeding device 3 takes the products separated from the material belt to the waste shaking device 4, after the waste shaking assembly 42 of the waste shaking device 4 is matched with the jacking assembly 44 and the pressing assembly 43 correspondingly, the waste materials connected to the products are removed, the transfer manipulator 5 transfers the products from which the waste materials are removed to the detection device 6 for detection, the detection device 6 detects the appearance, the size, the flatness and the like of the product to determine whether the product is qualified, then the pitch-variable blanking device 7 places the qualified product on the pitch-variable blanking assembly 75 for pitch-variable, and then the pitch-variable product is placed on the two packaging devices 8 with opposite conveying directions for packaging treatment, so that the automatic top-lifting cutting, waste shaking, detection, pitch-variable blanking and packaging of the product are realized, the device is especially suitable for the conditions of small product spacing, inconsistent arrangement and the like on a material belt, the pitch-variable blanking device 7 is convenient for pitch-variable the detected product according to specific conditions, the double-packaging device 8 is also convenient for placing the pitch-variable product better, the operation is convenient, the labor intensity is low, the manpower, material resources and time are effectively saved, the structure is stable and reliable, the precision is high, the efficiency is high, the product is not easy to leak detection in the detection and handling processes, misjudgment, product deformation, damage to products and other adverse conditions, and high stability and reliability, so that the production efficiency and the yield of the products are improved, the production management and control and the automatic production of the products are facilitated, and the production cost is reduced.
The foregoing description of some embodiments of the present disclosure is merely illustrative of the technical solutions of the present disclosure and not limiting thereof, and it should be understood that modifications and substitutions can be made by those skilled in the art without departing from the inventive concept of the present disclosure, and all such modifications and substitutions shall fall within the scope of the appended claims of the present disclosure. In this case, all details may be replaced with equivalent elements, and the materials, shapes and sizes may be arbitrary.
Claims (5)
1. The double-packaging integrated machine for top cutting, waste shaking, detection and distance changing and discharging is characterized by comprising a machine table (1), wherein a first material pulling mechanism (11), a top cutting device (2), a feeding device (3), a waste shaking device (4), a transfer manipulator (5), a detection device (6), a distance changing and discharging device (7) and two packaging devices (8) are arranged on the machine table (1), the first material pulling mechanism (11) can pull a product material belt to pass through the top cutting device (2), the top cutting device (2) can separate a product from the material belt through top cutting, the feeding device (3) can take the separated product onto the waste shaking device (4), the waste shaking device (4) can remove waste connected onto the product, the transfer manipulator (5) can transfer the removed product onto the detection device (6) for detection, and the distance changing and discharging device (7) can respectively place the detected product onto the two packaging devices (8) for processing;
The waste shaking device (4) comprises a first rotary table (41), a material pressing assembly (43) arranged above the first rotary table (41) and a material shaking assembly (42) arranged on the first rotary table (41), the first rotary table (41) can drive the material shaking assembly (42) to rotate to a position corresponding to the material pressing assembly (43), and the material shaking assembly (42) and the material pressing assembly (43) are matched to remove waste of products positioned on the material shaking assembly (42);
The material shaking assembly (42) comprises a first jig plate (421), a first positioning column (422), a first moving block (423) and a seventh driving mechanism (424) for driving the first moving block (423) are arranged on the first jig plate (421), a plurality of first positioning columns (422) enclose a positioning interval for positioning products, a first avoidance through hole (4231) positioned in the positioning interval is arranged on the first moving block (423), the first avoidance through hole (4231) is used for being matched with waste materials on products correspondingly, the material pressing assembly (43) comprises a first pressing plate (431) and an eighth driving mechanism (432) for driving the first pressing plate (431) to move up and down, a material shaking rod (433) matched with the first avoidance through hole (4231) and a first elastic piece (434) matched with the material shaking rod (433) are arranged on the first pressing plate (423), and meanwhile the first pressing plate (431) is pushed by the first pressing plate (4231) to reciprocate to enable the first pressing plate (433) to reciprocate to move horizontally, and the material shaking rod (433) can reciprocate horizontally;
The waste shaking device (4) further comprises a jacking component (44) which can be correspondingly matched with the material shaking component (42), and the jacking component (44) is positioned below the first rotary table (41) and corresponds to the material pressing component (43);
the feeding device (3) comprises a first bracket (35), wherein a first material sucking component (31), a first driving mechanism (32) for driving the first material sucking component (31) to rotate, a second driving mechanism (33) for driving the first material sucking component (31) and the first driving mechanism (32) to move up and down, and a third driving mechanism (34) for driving the second driving mechanism (33) to reciprocate horizontally and linearly are arranged on the first bracket (35);
The machine table (1) is provided with an anti-collapse sensing assembly (12), a first guide assembly (13) and a leveling device (14), and the first material pulling mechanism (11) can pull a product material belt to sequentially pass through the anti-collapse sensing assembly (12), the first guide assembly (13), the leveling device (14) and the upper top cutting device (2).
2. The double-packaging integrated machine for cutting off the upper top, shaking waste, detecting and discharging with variable distance according to claim 1, wherein the machine table (1) is provided with a feeding manipulator (15) and a defective product collecting box (16) which are matched with the detecting device (6) and an automatic feeder (17) which is matched with the feeding manipulator (15).
3. The double-packaging integrated machine for cutting off the top, shaking waste, detecting and discharging with variable distance according to claim 1, wherein the detecting device (6) comprises a second rotary table (61), a first positioning jig (62) arranged on the second rotary table (61) and a plurality of detecting components (63) arranged along the circumferential direction of the second rotary table (61).
4. The double-packaging integrated machine for cutting off, shaking waste, detecting and discharging at variable distance according to claim 1, wherein the two packaging devices (8) are arranged side by side and opposite in conveying direction, the packaging devices (8) comprise a first unreeling mechanism (81), a second unreeling mechanism (82), a second material pulling mechanism (83), a feeding platform (84), a hot pressing mechanism (85) and a first rolling mechanism (86), the second material pulling mechanism (83) can pull a packaging carrier tape output by the first unreeling mechanism (81) to convey through the feeding platform (84), the variable distance discharging device (7) can place detected products on the packaging carrier tape conveyed along the feeding platform (84), a sealing tape output by the second unreeling mechanism (82) can be attached to the packaging carrier tape after placing the products, the sealing tape can be attached to the packaging carrier tape through the hot pressing mechanism (85) so that the products can be packaged on the packaging carrier tape, and the first rolling mechanism (86) can package the packaging carrier tape after packaging.
5. The double-packaging integrated machine for cutting off the top, shaking the waste, detecting and discharging the variable-pitch packaging according to claim 1, wherein the variable-pitch discharging device (7) comprises a second sucking component (71), a third sucking component (72), a fourth driving mechanism (73), a fifth driving mechanism (74) and a variable-pitch discharging component (75) matched with the second sucking component (71) and the third sucking component (72), the fourth driving mechanism (73) can drive the second sucking component (71) and the third sucking component (72) to move up and down, the fifth driving mechanism (74) can drive the fourth driving mechanism (73), the second sucking component (71) and the third sucking component (72) to reciprocate horizontally and linearly, the variable-pitch discharging component (75) is positioned below the second sucking component (71) and the third sucking component (72), the variable-pitch discharging component (75) comprises a fixture (752) matched with a fixed moving fixture (751) and a product (751) can be placed on the fixed moving component (751) and the second sucking component (751) by moving fixture (752, the sixth driving mechanism (753) can drive the moving jig (752) to move for changing the distance.
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| CN216581199U (en) * | 2021-11-16 | 2022-05-24 | 苏州领裕电子科技有限公司 | Top-lifting cutting, shaking waste, detecting and variable-pitch blanking double-packaging integrated machine |
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| US5259500A (en) * | 1991-12-23 | 1993-11-09 | Joseph Alvite | Tape packaging system with removeable covers |
| JP3888828B2 (en) * | 2000-03-22 | 2007-03-07 | 松下電器産業株式会社 | Packaging method and unpacking method for component supply tape and component supply tape |
| DE102007020402B4 (en) * | 2007-04-27 | 2008-12-11 | Beck Packautomaten Gmbh + Co | Method and device for expelling separated supernatants of foil bags in a film packaging plant |
| EP3081500B1 (en) * | 2015-04-17 | 2017-12-20 | Becton Dickinson Rowa Germany GmbH | Device for the production of blister tubes |
| CN108698772B (en) * | 2016-11-25 | 2020-09-15 | 苏州富强科技有限公司 | Full-automatic feeding assembly line |
| CN109178924B (en) * | 2018-08-01 | 2020-09-25 | 东莞盛翔精密金属有限公司 | A blanking machine with variable angle and variable spacing |
| CN109592136A (en) * | 2018-10-17 | 2019-04-09 | 珠海市欧科锐智能装备有限公司 | A kind of detection and packaging integrated machine |
| CN112573269B (en) * | 2019-09-29 | 2022-11-25 | 昊佰电子科技（上海）有限公司 | Production system for foam die-cutting piece with relatively soft and relatively large foaming hole |
| CN211591170U (en) * | 2020-01-13 | 2020-09-29 | 南通科美自动化科技有限公司 | A separator that is used for product and material pole of die-cut piece |
| CN214211353U (en) * | 2020-10-12 | 2021-09-17 | 深圳市领略数控设备有限公司 | Top-cutting detection carrier tape packaging machine |
| CN214608261U (en) * | 2020-12-11 | 2021-11-05 | 东莞盛翔精密金属有限公司 | Automatic carrier tape packing machine with turning and variable pitch |
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