CN214186736U - Semi-automatic magnetic steel loading equipment - Google Patents
Semi-automatic magnetic steel loading equipment Download PDFInfo
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- CN214186736U CN214186736U CN202022828121.9U CN202022828121U CN214186736U CN 214186736 U CN214186736 U CN 214186736U CN 202022828121 U CN202022828121 U CN 202022828121U CN 214186736 U CN214186736 U CN 214186736U
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Abstract
The application discloses semi-automatic magnetic steel loading equipment which comprises a magnetic steel feeding mechanism, a left-right moving mechanism, a dislocation rotating mechanism and a magnetic steel loading mechanism; the dislocation rotating mechanism comprises a carrier, a rotating servo motor and a carrier positioning tool, the carrier is detachably arranged on the carrier positioning tool, the rotating servo motor can drive the carrier to rotate, and the carrier positioning tool is arranged on the left-right moving mechanism through a vertical supporting plate frame; the carrier is provided with a magnetic steel material channel for loading magnetic steel; a discharge port of the magnetic steel feeding mechanism is butted with a magnetic steel material channel of the carrier so as to convey the magnetic steel material to the magnetic steel material channel of the carrier; the magnetic steel loading mechanism is used for pushing the magnetic steel material conveyed to the inlet of the magnetic steel material channel into a fixed position inside the magnetic steel material channel; the dislocation rotating mechanism can move left and right on the left-right moving mechanism. The utility model provides an equipment can be automatic, pack the tool into with the magnet steel fast to reduce the operation personnel to 1 people by 3 people, thereby raise the efficiency, reduce cost.
Description
Technical Field
The application relates to semi-automatic magnetic steel loading equipment.
Background
At present, magnetic steel is loaded by hands of operators, a pure-person tool clamp is adopted as a conventional mode, 3 workers are matched with each grinding machine, 2 of the workers manually load the magnetic steel into a jig, the other worker is responsible for pushing the jig into the grinding machine to finish grinding, and the magnetic steel is also manually loaded in spare time.
This has the following technical drawbacks:
1. the manual work efficiency is low, and the production efficiency of 3 people every day is low.
2. The production cost is high.
Disclosure of Invention
An object of the utility model is to the shortcoming of above-mentioned mode of production, provide a semi-automatic loading equipment of magnet steel, the equipment of this application can be automatically, pack the magnet steel into the tool fast to reduce the operation personnel to 1 person by 3 people, thereby raise the efficiency, reduce cost.
The magnetic steel semi-automatic loading equipment is characterized by comprising a rack, and a magnetic steel feeding mechanism, a left-right moving mechanism, a dislocation rotating mechanism and a magnetic steel loading mechanism which are arranged on the rack; the dislocation rotating mechanism comprises a carrier, a rotating servo motor and a carrier positioning tool, the carrier is detachably mounted on the carrier positioning tool, the rotating servo motor can drive the carrier to rotate, the carrier positioning tool is mounted on the left-right moving mechanism through a vertical supporting plate frame, and the rotating servo motor is mounted in the vertical supporting plate frame; the carrier is provided with a magnetic steel material channel for loading magnetic steel;
the discharge port of the magnetic steel feeding mechanism is butted with the magnetic steel material channel of the carrier so as to convey the magnetic steel material to the magnetic steel material channel of the carrier; the magnetic steel loading mechanism is used for pushing the magnetic steel material conveyed to the inlet of the magnetic steel material channel into a fixed position inside the magnetic steel material channel so as to facilitate uniform unloading; the dislocation rotating mechanism can move left and right on the left-right moving mechanism.
The semi-automatic magnetic steel loading equipment is characterized in that the number of the dislocation rotating mechanisms is 2, the 2 groups of dislocation rotating mechanisms are simultaneously arranged on the left and right moving mechanism, and when the carriers of one group of dislocation rotating mechanisms are in a loading state, the carriers of the other group of dislocation rotating mechanisms are manually unloaded.
The semi-automatic magnetic steel loading equipment is characterized in that the carrier comprises a carrier main body and a cover plate arranged on the carrier main body, and the cover plate is fixedly arranged on the carrier main body through a cover plate rotation limiting stop pin; the cover plate is provided with a loading limiting column, and the carrier main body is provided with a matched limiting jack so as to facilitate the matching installation of the cover plate on the carrier main body; the magnetic steel material channels are uniformly distributed on the carrier main body at intervals along the circumferential direction.
The semi-automatic magnetic steel loading device is characterized in that the magnetic steel feeding mechanism comprises a direct vibration material channel, a direct vibration motor bottom plate, a feeding vibration disc, a vibration generator and a vibration disc bottom plate, wherein the front end of the direct vibration material channel is connected with an outlet of the feeding vibration disc; the magnetic steel material in the feeding vibration disc can enter the direct vibration material channel under the driving action of the vibration generator, and the magnetic steel material in the direct vibration material channel can enter the magnetic steel material channel of the carrier under the vibration action of the direct vibration motor.
The semi-automatic magnetic steel loading equipment is characterized in that the magnetic steel loading mechanism comprises a product locking detection mechanism and a front and back pushing mechanism;
the front and rear pushing mechanism consists of a pushing cylinder, a push rod and a cylinder support frame, the push rod is arranged on the pushing cylinder, and the pushing cylinder is fixedly arranged on the rack through the cylinder support frame; when the magnetic steel material is conveyed to the inlet of the magnetic steel material channel of the carrier, the rotary servo motor drives the carrier to rotate, and then the push cylinder pushes the push rod to push the magnetic steel material into a fixed position inside the magnetic steel material channel, so that later-period unified unloading is facilitated;
the product locking detection mechanism comprises a clamping cylinder, a product in-place sensor up-and-down movement cylinder and a product in-place sensor, the clamping cylinder and the product in-place sensor up-and-down movement cylinder are fixedly arranged at the rear end of the straight vibrating material channel through an epoxy plate bracket, and the product in-place sensor is arranged on the side surface of the epoxy plate bracket;
the clamping cylinder is used for pushing the thimble to tightly push the magnetic steel material in the straight vibration material channel so as to prevent the material from being continuously conveyed forwards; the product in-place sensor up-and-down motion cylinder is used for pushing the ejector pin to be propped in the magnetic steel material channel of the carrier, so that the magnetic steel materials discharged from the outlet at the rear end of the straight vibrating material channel are firstly and uniformly conveyed to the inlet position of the magnetic steel material channel of the carrier.
The semi-automatic magnetic steel loading equipment is characterized in that the left-right moving mechanism comprises a moving platform, a cable protection chain, a linear guide rail, a buffer, a rodless cylinder and a limiting adjusting block; the linear guide rail and the rodless cylinder are arranged on the frame; the two buffers are respectively arranged at two ends of the linear guide rail through L-shaped brackets; the moving platform is arranged on the linear guide rail through a sliding block; the cable protection chain is arranged on the rack and connected with the mobile platform; the dislocation rotating mechanism is installed on a moving platform of the left-right moving mechanism through the vertical supporting plate frame, and the moving range of the moving platform can be finely adjusted through the limiting adjusting block.
The beneficial effect that this application was got is:
in the equipment structure, magnetic steel products are automatically arranged according to requirements through a feeding vibration disc, and the magnetic steel products directly enter a carrier through a direct vibration channel; after the product enters the carrier, the product in-place sensor gives a signal, the clamping cylinder clamps the next magnetic steel product, and then the carrier rotates by 30 degrees through the rotary servo motor to load the next magnetic steel product; a single carrier can be used for loading 12pcs of products, the moving platform can be used for simultaneously positioning and placing two carriers, one carrier is loaded, the other carrier is manually taken down when the other carrier is loaded, a no-load tool is placed simultaneously to wait for loading, horizontal dislocation of the carriers is realized by the rodless cylinder, the operation efficiency is greatly improved, and the production cost is effectively reduced.
The utility model provides an equipment need cooperate CNC to carry out the production, once when loading the magnet steel product, can carry out abrasive machining, and is shorter than conventional grinding machine processing time-consuming.
Drawings
FIG. 1 is a schematic perspective view of an apparatus according to the present application;
FIG. 2 is a second schematic perspective view of the apparatus of the present application;
FIG. 3 is a schematic structural diagram of a magnetic steel feeding mechanism according to the present application;
FIG. 4 is a schematic structural view of a front-back pushing mechanism and a straight vibrating material channel in the present application;
FIG. 5 is a schematic view of a carrier according to the present application;
FIG. 6 is a schematic structural view of a carrier body according to the present application;
FIG. 7 is a schematic structural view of a clamping cylinder and a product in-place sensor up-and-down movement cylinder of the present application;
FIG. 8 is a schematic structural view of a left-right moving mechanism according to the present application;
illustration of the drawings: a frame 1; a feeding vibration tray 2; a direct vibration material channel 3; a cable protection chain 6; a direct vibration motor 8; pushing in the cylinder 9; a push rod 10; an upper cylinder and a lower cylinder 11 of the product in-place sensor; a clamping cylinder 12; a carrier 13; a vertical support plate frame 14; a linear guide 15; a buffer 16; a rodless cylinder 17; a limit adjusting block 18; loading the limit posts 20; a cover plate 21; a carrier body 22; a cover plate rotation limit stop pin 23; a magnetic steel material channel 24; and magnetic steel 25.
Detailed Description
The present invention is further illustrated by the following examples, which should not be construed as limiting the scope of the invention.
Example (b): compare FIGS. 1-8
A semi-automatic magnetic steel loading device comprises a frame 1, and a magnetic steel feeding mechanism, a left-right moving mechanism, a dislocation rotating mechanism and a magnetic steel loading mechanism which are arranged on the frame 1.
The dislocation rotating mechanism comprises a carrier 13, a rotating servo motor and a carrier positioning tool, wherein the carrier 13 is detachably arranged on the carrier positioning tool, the rotating servo motor can drive the carrier 13 to rotate, the carrier positioning tool is arranged on the left-right moving mechanism through a vertical supporting plate frame 14, and the rotating servo motor is arranged in the vertical supporting plate frame 14; a magnetic steel material channel 24 for loading magnetic steel is arranged on the carrier 13; the discharge port of the magnetic steel feeding mechanism is butted with the magnetic steel material channel 24 of the carrier 13 so as to convey the magnetic steel material to the magnetic steel material channel 24 of the carrier 13; the magnetic steel loading mechanism is used for pushing the magnetic steel material conveyed to the inlet of the magnetic steel material channel 24 into a fixed position inside the magnetic steel material channel 24 so as to facilitate uniform unloading; the dislocation rotating mechanism can move left and right on the left-right moving mechanism.
In comparison with fig. 2, the number of the dislocation rotating mechanisms is 2, 2 groups of dislocation rotating mechanisms are simultaneously arranged on the left and right moving mechanism, when the carriers 13 of one group of dislocation rotating mechanisms are in a charging state, the carriers 13 of the other group of dislocation rotating mechanisms are manually unloaded.
Referring to fig. 5-6, the carrier 13 includes a carrier body 22 and a cover plate 21 disposed on the carrier body 22, wherein the cover plate 21 is fixedly mounted on the carrier body 22 by a cover plate rotation limiting stop pin 23; the cover plate 21 is provided with a loading limiting column 20, and the carrier main body 22 is provided with a matched limiting jack, so that the cover plate 21 can be conveniently installed on the carrier main body 22 in a matched mode. The carrier main body 22 is provided with a plurality of magnetic steel material channels 24, and the magnetic steel material channels 24 are uniformly distributed on the carrier main body 22 at intervals along the circumferential direction.
The magnetic steel feeding mechanism comprises a direct vibration material channel 3, a direct vibration motor 8, a direct vibration motor bottom plate, a feeding vibration disc 2, a vibration generator and a vibration disc bottom plate, wherein the front end of the direct vibration material channel 3 is connected with an outlet of the feeding vibration disc 2, the direct vibration material channel 3 is installed above the direct vibration motor 8, the direct vibration motor 8 is fixedly arranged on the rack 1 through the direct vibration motor bottom plate, and the feeding vibration disc 2 is fixedly arranged on the rack 1 through the vibration disc bottom plate; the magnetic steel material in the feeding vibration disc 2 can enter the direct vibration material channel 3 under the driving action of the vibration generator, and the magnetic steel material in the direct vibration material channel 3 can enter the magnetic steel material channel 24 of the carrier 13 under the vibration action of the direct vibration motor 8.
In the application, the magnetic steel loading mechanism comprises a product locking detection mechanism and a front-back pushing mechanism.
The front and back pushing mechanism consists of a pushing cylinder 9, a push rod 10 and a cylinder support frame, the push rod 10 is arranged on the pushing cylinder 9, and the pushing cylinder 9 is fixedly arranged on the rack 1 through the cylinder support frame; when the magnetic steel 25 is conveyed to the entrance of the magnetic steel material channel 24 of the carrier 13, the rotary servo motor drives the carrier 13 to rotate, and then the push cylinder 9 pushes the push rod 10 to push the magnetic steel material into the fixed position inside the magnetic steel material channel 24, so that the later-period uniform unloading is facilitated.
The product locking detection mechanism comprises a clamping cylinder 12, a product in-place sensor up-and-down motion cylinder 11 and a product in-place sensor, wherein the clamping cylinder 12 and the product in-place sensor up-and-down motion cylinder 11 are fixedly installed at the rear end of the direct vibration material channel 3 through an epoxy plate support, and the product in-place sensor is installed on the side face of the epoxy plate support. The clamping cylinder 12 is used for pushing the thimble to tightly push the magnetic steel material in the straight vibrating material channel 3 so as to prevent the material from being continuously conveyed forwards; the product in-place sensor up-and-down motion cylinder 11 is used for pushing the ejector pin to be propped in the magnetic steel material channel 24 of the carrier 13, so that the magnetic steel material discharged from the rear end outlet of the straight vibration material channel 3 is firstly and uniformly conveyed to the inlet position of the magnetic steel material channel 24 of the carrier 13.
Referring to fig. 2 and 8, the left-right moving mechanism comprises a moving platform, a cable protection chain 6, a linear guide rail 15, a buffer 16, a rodless cylinder 17 and a limit adjusting block 18; the linear guide rail 15 and the rodless cylinder 17 are arranged on the frame 1; the two buffers 16 are respectively arranged at two ends of the linear guide rail 15 through L-shaped brackets; the moving platform is arranged on the linear guide rail 15 through a sliding block; the cable protection chain is arranged on the frame 1 and connected with the mobile platform; the dislocation rotating mechanism is arranged on a moving platform of the left-right moving mechanism through the vertical supporting plate frame 14, and the moving range of the moving platform can be finely adjusted through the limiting adjusting block. The rodless cylinder 17 realizes horizontal dislocation of the carrier, the operation efficiency is greatly improved, and the production cost is effectively reduced.
In the equipment structure of the application, the magnetic steel loading mechanism is provided with a product in-place sensor for detecting whether a material channel product enters into in-place position, and the clamping cylinder and the pushing cylinder can respectively carry out corresponding work through signal feedback of the product in-place sensor.
When the device works, a magnetic steel product directly enters the carrier through the direct vibration material channel; after the product enters the carrier, the product in-place sensor gives a signal, the clamping cylinder clamps the next magnetic steel product, and then the carrier rotates by 30 degrees through the rotary servo motor to load the next magnetic steel product; the mobile platform can simultaneously position and place two carriers, when one carrier is loaded, the other carrier is manually taken down in full load, and simultaneously a no-load tool is placed to wait for loading.
And the left-right moving mechanism determines whether the magnetic steel products are completely clamped in place in the carrier through the product in-place sensor. If all the carriers are clamped in place, the left-right moving mechanism operates to move the full-load carriers to other positions to wait for manual removal, and simultaneously drives an empty carrier to be in butt joint with a discharge port of the magnetic steel feeding mechanism to wait for loading.
The rotary servo motor of the dislocation rotating mechanism performs one-time rotary motion through the PLC control system and the feedback of the signals sent by the product in-place sensor. The carrier main body is provided with a plurality of magnetic steel material channels, when one magnetic steel material channel is loaded with a magnetic steel product, the carrier main body is rotated, and the loading operation of the magnetic steel product is continued on the next adjacent magnetic steel material channel.
The statements in this specification merely set forth a list of implementations of the inventive concept and the scope of the present invention should not be construed as limited to the particular forms set forth in the examples.
Claims (6)
1. A semi-automatic magnetic steel loading device is characterized by comprising a rack (1), and a magnetic steel loading mechanism, a left-right moving mechanism, a dislocation rotating mechanism and a magnetic steel loading mechanism which are arranged on the rack (1); the dislocation rotating mechanism comprises a carrier (13), a rotating servo motor and a carrier positioning tool, wherein the carrier (13) is detachably mounted on the carrier positioning tool, the rotating servo motor can drive the carrier (13) to rotate, the carrier positioning tool is mounted on a left-right moving mechanism through a vertical supporting plate frame (14), and the rotating servo motor is mounted in the vertical supporting plate frame (14); a magnetic steel material channel (24) for loading magnetic steel is arranged on the carrier (13);
a discharge port of the magnetic steel feeding mechanism is butted with a magnetic steel material channel (24) of the carrier (13), so that the magnetic steel material is conveyed to the magnetic steel material channel (24) of the carrier (13); the magnetic steel loading mechanism is used for pushing the magnetic steel material conveyed to the inlet of the magnetic steel material channel (24) into a fixed position inside the magnetic steel material channel (24) so as to facilitate uniform unloading; the dislocation rotating mechanism can move left and right on the left-right moving mechanism.
2. Semi-automatic magnetic steel loading equipment according to claim 1, characterized in that the number of said dislocation rotating mechanisms is 2, 2 sets are simultaneously arranged on said left and right moving mechanism, when the carriers (13) of one dislocation rotating mechanism are in loading state, the carriers (13) of the other dislocation rotating mechanism are manually unloaded.
3. Semi-automatic magnetic steel loading equipment according to claim 1, characterized in that said carrier (13) comprises a carrier body (22) and a cover plate (21) arranged on the carrier body (22), the cover plate (21) is fixedly mounted on the carrier body (22) through a cover plate rotation limit stop pin (23); the cover plate (21) is provided with a loading limiting column (20), and the carrier main body (22) is provided with a matched limiting jack so as to facilitate the matching installation of the cover plate (21) on the carrier main body (22);
the magnetic steel carrier is characterized in that a plurality of magnetic steel material channels (24) are arranged on the carrier main body (22), and the magnetic steel material channels (24) are uniformly distributed on the carrier main body (22) at intervals along the circumferential direction.
4. The semi-automatic magnetic steel loading device according to claim 1, wherein the magnetic steel feeding mechanism comprises a direct vibration material channel (3), a direct vibration motor (8), a direct vibration motor bottom plate, a feeding vibration disc (2), a vibration generator and a vibration disc bottom plate, the front end of the direct vibration material channel (3) is connected with an outlet of the feeding vibration disc (2), the direct vibration material channel (3) is installed above the direct vibration motor (8), the direct vibration motor (8) is fixedly arranged on the rack (1) through the direct vibration motor bottom plate, and the feeding vibration disc (2) is fixedly arranged on the rack (1) through the vibration disc bottom plate; the magnetic steel material in the feeding vibration disc (2) can enter the direct vibration material channel (3) under the driving action of the vibration generator, and the magnetic steel material in the direct vibration material channel (3) can enter the magnetic steel material channel (24) of the carrier (13) under the vibration action of the direct vibration motor (8).
5. The semi-automatic magnetic steel loading device according to claim 4, wherein the magnetic steel loading mechanism comprises a product locking detection mechanism and a front and back pushing mechanism;
the front and back pushing mechanism consists of a pushing cylinder (9), a push rod (10) and a cylinder support frame, the push rod (10) is arranged on the pushing cylinder (9), and the pushing cylinder (9) is fixedly arranged on the rack (1) through the cylinder support frame; when the magnetic steel material is conveyed to the inlet of a magnetic steel material channel (24) of the carrier (13), the rotary servo motor drives the carrier (13) to rotate, and then the push rod (10) is pushed by the push-in cylinder (9) to push the magnetic steel material to a fixed position inside the magnetic steel material channel (24), so that the magnetic steel material can be uniformly unloaded at a later stage;
the product locking detection mechanism comprises a clamping cylinder (12), a product in-place sensor up-and-down movement cylinder (11) and a product in-place sensor, wherein the clamping cylinder (12) and the product in-place sensor up-and-down movement cylinder (11) are both fixedly arranged at the rear end of the straight vibrating material channel (3) through an epoxy plate bracket, and the product in-place sensor is arranged on the side surface of the epoxy plate bracket;
the clamping cylinder (12) is used for pushing the thimble to tightly push the magnetic steel material in the straight vibrating material channel (3) so as to prevent the material from being continuously conveyed forwards; the product in-place sensor up-and-down movement cylinder (11) is used for pushing the ejector pin to be propped in the magnetic steel material channel (24) of the carrier (13), so that the magnetic steel material discharged from the rear end outlet of the straight vibration material channel (3) is firstly and uniformly conveyed to the inlet position of the magnetic steel material channel (24) of the carrier (13).
6. The semi-automatic magnetic steel loading device according to claim 1, wherein the left-right moving mechanism comprises a moving platform, a cable protection chain (6), a linear guide rail (15), a buffer (16), a rodless cylinder (17) and a limit adjusting block (18); the linear guide rail (15) and the rodless cylinder (17) are arranged on the frame (1); the two buffers (16) are respectively arranged at two ends of the linear guide rail (15) through L-shaped brackets; the moving platform is arranged on the linear guide rail (15) through a sliding block; the cable protection chain is arranged on the rack (1) and is connected with the mobile platform;
the dislocation rotating mechanism is arranged on a moving platform of the left-right moving mechanism through a vertical supporting plate frame (14), and the moving range of the moving platform can be finely adjusted through a limiting adjusting block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022828121.9U CN214186736U (en) | 2020-11-30 | 2020-11-30 | Semi-automatic magnetic steel loading equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022828121.9U CN214186736U (en) | 2020-11-30 | 2020-11-30 | Semi-automatic magnetic steel loading equipment |
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| Publication Number | Publication Date |
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| CN214186736U true CN214186736U (en) | 2021-09-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022828121.9U Active CN214186736U (en) | 2020-11-30 | 2020-11-30 | Semi-automatic magnetic steel loading equipment |
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| CN (1) | CN214186736U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115351522A (en) * | 2022-08-10 | 2022-11-18 | 湖南俊杰晟自动化设备有限公司 | Full-automatic magnetic circuit assembling machine |
-
2020
- 2020-11-30 CN CN202022828121.9U patent/CN214186736U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115351522A (en) * | 2022-08-10 | 2022-11-18 | 湖南俊杰晟自动化设备有限公司 | Full-automatic magnetic circuit assembling machine |
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