CN211334318U - Automatic feeding and discharging device for rubber coating of button part - Google Patents
Automatic feeding and discharging device for rubber coating of button part Download PDFInfo
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Abstract
本实用新型公开一种用于按钮零件包胶的自动上下料装置,包括操作台,操作台上设置输送带,输送带通过皮带与电机驱动连接,输送带上设置若干个龙门架,龙门架的两端设置在输送带左右两侧,其中间部位的下端设置连接柱,连接柱的下端设置导轨挡,导轨挡悬挂设置在输送带的表面上,导轨挡内开设至少两个平行设置的导向槽;输送带的输出端分别设置抓取机构和定位机构,抓取机构抓取物料后放置在定位机构中;操作台上还设置横向移动机构,横向移动机构上设置纵向移动机构,纵向移动机构上设置托架,托架上设置上下料机构。本实用新型能够实现对物料的自动上下料,能够提高工作效率和降低人工成本,实现自动化生产,同时也能够避免一些安全隐患。
The utility model discloses an automatic loading and unloading device for encapsulating button parts, which comprises an operation table, a conveyor belt is arranged on the operation table, the conveyor belt is driven and connected with a motor through the belt, and a plurality of gantry frames are arranged on the conveyor belt. The two ends are arranged on the left and right sides of the conveyor belt, the lower end of the middle part is provided with a connecting column, the lower end of the connecting column is provided with a guide rail block, the guide rail block is suspended on the surface of the conveyor belt, and at least two parallel guide grooves are arranged in the guide rail block. ; The output end of the conveyor belt is respectively provided with a grabbing mechanism and a positioning mechanism, and the grabbing mechanism grabs the material and places it in the positioning mechanism; the operation table is also provided with a lateral movement mechanism, a longitudinal movement mechanism is arranged on the lateral movement mechanism, and a longitudinal movement mechanism is arranged on the longitudinal movement mechanism. A bracket is provided, and a loading and unloading mechanism is arranged on the bracket. The utility model can realize automatic loading and unloading of materials, can improve work efficiency, reduce labor costs, realize automatic production, and can also avoid some potential safety hazards.
Description
技术领域technical field
本实用新型涉及自动化技术领域,具体涉及一种用于按钮零件包胶的自动上下料装置。The utility model relates to the technical field of automation, in particular to an automatic loading and unloading device for encapsulating button parts.
背景技术Background technique
电梯的按钮键很重要,每天有几百次的按动,每次的按动或轻或重都会给按键造成损伤,所以对品质就产生了要求,因此需要对按钮键进行包浆。在对电梯按钮键包胶时,需要经过一步步的工序才能完成,而目前在进行包浆,多采用人工的方式进行上下料,工作效率较低,也存在一定的安全隐患。The button keys of the elevator are very important. There are hundreds of presses every day, and each press is light or heavy, which will cause damage to the buttons, so there are requirements for quality, so the buttons need to be coated with pulp. When encapsulating the elevator button keys, it needs to go through a step-by-step process. At present, during the encapsulation process, manual loading and unloading are often used, which has low work efficiency and certain safety hazards.
实用新型内容Utility model content
本实用新型的目的在于针对现有技术的缺陷和不足,提供一种用于按钮零件包胶的自动上下料装置。The purpose of the utility model is to provide an automatic loading and unloading device for encapsulating button parts in view of the defects and deficiencies of the prior art.
为实现上述目的,本实用新型采用的技术方案是:一种用于按钮零件包胶的自动上下料装置,包括操作台,其创新点在于:所述操作台上设置若干个等距分布的支撑腿,所述支撑腿上设置输送带,所述输送带通过皮带与电机驱动连接,所述输送带上设置若干个龙门架,所述龙门架的两端设置在输送带左右两侧,其中间部位的下端设置连接柱,所述连接柱的下端设置导轨挡,所述导轨挡悬挂设置在输送带的表面上,所述导轨挡内开设至少两个平行设置的导向槽;所述输送带的输出端分别设置抓取机构和定位机构,所述抓取机构抓取物料后放置在定位机构中;所述操作台上还设置横向移动机构,所述横向移动机构上设置纵向移动机构,所述纵向移动机构通过横向移动机构进行横向移动,所述纵向移动机构上设置托架,所述托架通过纵向移动机构进行上下运动,所述托架上设置可旋转的上下料机构,所述上下料机构从定位机构中夹取物料后旋转放入注塑机内。In order to achieve the above purpose, the technical solution adopted by the present utility model is: an automatic loading and unloading device for encapsulating button parts, including an operating table, and the innovative point is: a plurality of equidistantly distributed supports are arranged on the operating table. A conveyor belt is set on the support leg, and the conveyor belt is driven and connected to the motor through a belt. Several gantry frames are set on the conveyor belt. The two ends of the gantry frame are set on the left and right sides of the conveyor belt, and the middle The lower end of the part is provided with a connecting column, the lower end of the connecting column is provided with a guide rail block, the guide rail block is suspended on the surface of the conveyor belt, and at least two parallel guide grooves are provided in the guide rail block; The output end is respectively provided with a grabbing mechanism and a positioning mechanism, and the grabbing mechanism grabs the material and places it in the positioning mechanism; the operation table is also provided with a lateral movement mechanism, and a longitudinal movement mechanism is set on the lateral movement mechanism, and the The longitudinal movement mechanism performs lateral movement through a lateral movement mechanism, a bracket is arranged on the longitudinal movement mechanism, the bracket moves up and down through the longitudinal movement mechanism, and a rotatable loading and unloading mechanism is arranged on the bracket, and the loading and unloading mechanism is arranged on the bracket. The mechanism grips the material from the positioning mechanism and then rotates it into the injection molding machine.
进一步的,所述抓取机构包括固定在输送带侧面的侧板,所述侧板上设置气缸安装板,所述气缸安装板上设置顶升气缸,所述顶升气缸的活塞杆上固定设置气缸连接件,所述气缸连接件上设置送料气缸,所述送料气缸的活塞杆上设置气爪支撑板,所述气爪支撑板上设置若干个气爪,所述气爪与导向槽一一对应。Further, the grabbing mechanism includes a side plate fixed on the side of the conveyor belt, a cylinder mounting plate is arranged on the side plate, a jacking cylinder is arranged on the cylinder mounting plate, and a piston rod of the jacking cylinder is fixedly arranged. Cylinder connecting piece, a feeding cylinder is set on the cylinder connecting piece, an air claw supporting plate is set on the piston rod of the feeding cylinder, and several air claws are arranged on the air claw supporting plate, and the air claws and the guide grooves are one by one. correspond.
进一步的,所述定位机构包括定位板,所述定位板上开设用于放置物料的定位槽,所述定位槽的其中一角上活动设置夹紧推块,所述夹紧推块具备一直角夹角,且与定位槽的侧壁形成一体,所述夹紧推块的背部设置针式气缸。Further, the positioning mechanism includes a positioning plate, a positioning slot for placing materials is provided on the positioning plate, and a clamping push block is movably arranged on one corner of the positioning slot, and the clamping push block has a right-angle clamp. The corners are formed integrally with the side walls of the positioning grooves, and a needle cylinder is provided on the back of the clamping push block.
进一步的,所述横向移动机构和纵向移动机构的结构一致,包括伺服电机,所述伺服电机传动连接滚珠丝杆,所述滚珠丝杆上设置滑块,所述滑块上设置安装板,所述纵向移动机构纵向设置在横向移动机构的安装板上,所述纵向移动机构的安装板上设置托架。Further, the structure of the lateral movement mechanism and the longitudinal movement mechanism are the same, including a servo motor, the servo motor is driven and connected to a ball screw, a slider is arranged on the ball screw, and a mounting plate is arranged on the slider, so The longitudinal moving mechanism is longitudinally arranged on the mounting plate of the lateral moving mechanism, and a bracket is arranged on the mounting plate of the longitudinal moving mechanism.
进一步的,所述上下料机构包括安装在托架上的旋转气缸,所述旋转气缸的活塞杆上设置旋转连接板,所述旋转连接板上设置横臂,所述横臂上设置至少两组夹取气缸组件,且每组夹取气缸组件包括若干个夹取气缸,且夹取气缸分别与定位槽一一对应。Further, the loading and unloading mechanism includes a rotating cylinder installed on the bracket, a rotating connecting plate is arranged on the piston rod of the rotating cylinder, a transverse arm is arranged on the rotating connecting plate, and at least two groups are arranged on the transverse arm. Clamping cylinder assemblies, and each group of clamping cylinder assemblies includes several clamping cylinders, and the clamping cylinders correspond to the positioning grooves one-to-one.
进一步的,还包括电箱和触摸操作屏,所述电箱对整个装置进行供电,所述触摸操作屏对装置中的各个机构进行设置和控制。Further, it also includes an electric box and a touch operation screen, the electric box supplies power to the entire device, and the touch operation screen sets and controls each mechanism in the device.
采用上述结构后,本实用新型有益效果为:After adopting the above structure, the beneficial effects of the present utility model are:
本实用新型结构紧凑合理、使用方便,能够实现对物料的自动上下料,不仅能够提高工作效率,而且能够降低人工成本,实现自动化生产,同时也能够避免一些安全隐患。The utility model has a compact and reasonable structure, is convenient to use, and can realize automatic loading and unloading of materials, which can not only improve work efficiency, but also reduce labor costs, realize automatic production, and avoid some potential safety hazards at the same time.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型中抓取机构的结构示意图;Fig. 2 is the structural representation of the grab mechanism in the utility model;
图3为本实用新型中定位机构的结构示意图;Fig. 3 is the structural representation of the positioning mechanism in the utility model;
图4为本实用新型中横向移动机构或纵向移动机构的结构示意图;4 is a schematic structural diagram of a lateral movement mechanism or a longitudinal movement mechanism in the utility model;
图5为本实用新型中上下料机构的结构示意图。Fig. 5 is the structural schematic diagram of the loading and unloading mechanism in the utility model.
附图标记说明:Description of reference numbers:
1操作台、2支撑腿、3输送带、4皮带、5电机、6龙门架、7连接柱、8导轨挡、9抓取机构、91侧板、92气缸安装板、93顶升气缸、94气缸连接件、95送料气缸、96气爪支撑板、97气爪、10定位机构、101定位板、102定位槽、103夹紧推块、104针式气缸、11横向移动机构、111伺服电机、112滚珠丝杆、113滑块、114安装板、12纵向移动机构、13上下料机构、131旋转气缸、132旋转连接板、133横臂、134夹取气缸、14电箱、15触摸操作屏。1 console, 2 support legs, 3 conveyor belts, 4 belts, 5 motors, 6 gantry frames, 7 connecting columns, 8 guide rail blocks, 9 grabbing mechanisms, 91 side plates, 92 cylinder mounting plates, 93 jacking cylinders, 94 Cylinder connector, 95 feeding cylinder, 96 air gripper support plate, 97 air gripper, 10 positioning mechanism, 101 positioning plate, 102 positioning groove, 103 clamping push block, 104 needle cylinder, 11 lateral movement mechanism, 111 servo motor, 112 ball screw, 113 slider, 114 mounting plate, 12 longitudinal movement mechanism, 13 loading and unloading mechanism, 131 rotating cylinder, 132 rotating connecting plate, 133 cross arm, 134 clamping cylinder, 14 electric box, 15 touch operation screen.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步的说明。The utility model will be further described below in conjunction with the accompanying drawings.
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及具体实施方式,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施方式仅用以解释本实用新型,并不用于限定本实用新型。In order to make the objectives, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.
参看图1,一种用于按钮零件包胶的自动上下料装置,包括操作台1,操作台1上设置若干个等距分布的支撑腿2,支撑腿2上设置输送带3,输送带3通过皮带4与电机5驱动连接,输送带3上设置若干个龙门架6,龙门架6的两端设置在输送带3左右两侧,其中间部位的下端设置连接柱7,连接柱7的下端设置导轨挡8,导轨挡8悬挂设置在输送带3的表面上,导轨挡8内开设至少两个平行设置的导向槽;输送带3的输出端分别设置抓取机构9和定位机构10,抓取机构9抓取物料后放置在定位机构10中;操作台1上还设置横向移动机构11,横向移动机构11上设置纵向移动机构12,纵向移动机构12通过横向移动机构11进行横向移动,纵向移动机构12上设置托架,托架通过纵向移动机构12进行上下运动,托架上设置可旋转的上下料机构13,上下料机构13从定位机构10中夹取物料后旋转放入注塑机内。Referring to Fig. 1, an automatic loading and unloading device for encapsulating button parts includes an operating table 1, a plurality of supporting
参看图2,抓取机构9包括固定在输送带侧面的侧板91,侧板91上设置气缸安装板92,气缸安装板92上设置顶升气缸93,顶升气缸93的活塞杆上固定设置气缸连接件94,气缸连接件94上设置送料气缸95,送料气缸95的活塞杆上设置气爪支撑板96,气爪支撑板96上设置若干个气爪97,气爪97与导向槽一一对应。具体的,顶升气缸93下降至导向槽内,并通过气爪97将导向槽内的物料夹取后,顶升气缸93上升,再通过送料气缸95将物料移至定位机构10的上方,顶升气缸93下降,气爪97松开物料,将物料放置在定位机构10上。Referring to FIG. 2 , the
参看图3,定位机构10包括定位板101,定位板101上开设用于放置物料的定位槽102,定位槽102的其中一角上活动设置夹紧推块103,夹紧推块103具备一直角夹角,且与定位槽的侧壁形成一体,夹紧推块103的背部设置针式气缸104。具体的,物料放置在定位槽102中后,针式气缸104启动,推动夹紧推块103将物料顶到定位槽102基准边,利用基准边的定位将产品精定位。3, the
参看图4,横向移动机构11和纵向移动机构12的结构一致,包括伺服电机111,伺服电机111传动连接滚珠丝杆112,滚珠丝杆112上设置滑块113,滑块113上设置安装板114,纵向移动机构12纵向设置在横向移动机构11的安装板上,纵向移动机构12的安装板上设置托架。具体的,通过伺服电机111带动滚珠丝杆112进行转动,滚珠丝杆112转动的同时,带动滑块113进行移动,从而带动安装板114进行移动,而安装板114上的物件也随之移动。Referring to FIG. 4 , the
参看图5,上下料机构13包括安装在托架上的旋转气缸131,旋转气缸131的活塞杆上设置旋转连接板132,旋转连接板132上设置横臂133,横臂133上设置至少两组夹取气缸组件,且每组夹取气缸组件包括若干个夹取气缸134,且夹取气缸分别与定位槽一一对应。具体的,通过旋转气缸131将横臂133移至定位机构10的上方,而横臂133上的夹取气缸134在纵向移动机构12的作用下进行上下运动,对物料进行抓取后上升,并通过旋转气缸131移至注塑机方位,然后再通过横向移动机构11将物料送至注塑机内。Referring to FIG. 5 , the loading and
本实施例中,还包括电箱14和触摸操作屏15,电箱14对整个装置进行供电,触摸操作屏15对装置中的各个机构进行设置和控制。该触摸操作屏15自带PLC控制系统,能够对各个机构进行设置和控制。In this embodiment, an
本实用新型的工作原理:The working principle of the present utility model:
机械手臂将成型机内的物料被取出后放入在导轨挡8的导向槽内,并通过输送带3输送至输出端,当物料到位后,并不在移动时,顶升气缸93下降至导向槽内,并通过气爪97将导向槽内的物料夹取后,顶升气缸93上升,再通过送料气缸95将物料移至定位机构10的上方,顶升气缸93下降,气爪97松开物料,将物料放置在定位机构10的定位槽102中,放置完成后,针式气缸104启动,推动夹紧推块103将物料顶到定位槽102基准边,利用基准边的定位将产品精定位,旋转气缸131将横臂133移至定位槽102的上方,而横臂133上的一组夹取气缸134在纵向移动机构12的作用下下降,对物料进行抓取后上升,并通过旋转气缸131移至注塑机方位,然后再通过横向移动机构11将物料送至注塑机内,并通过另一组夹取气缸将注塑机内已完成包胶的物料取出,并旋转后放入成品盒中,如此反复循环达到上下料的目的。The mechanical arm takes out the material in the molding machine and puts it into the guide groove of the
以上所述,仅用以说明本实用新型的技术方案而非限制,本领域普通技术人员对本实用新型的技术方案所做的其它修改或者等同替换,只要不脱离本实用新型技术方案的精神和范围,均应涵盖在本实用新型的权利要求范围当中。The above is only used to illustrate the technical solution of the present invention and not to limit it. Other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solution of the present invention are not departing from the spirit and scope of the technical solution of the present invention. , should be included in the scope of the claims of the present utility model.
Claims (6)
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| CN201922264732.2U CN211334318U (en) | 2019-12-17 | 2019-12-17 | Automatic feeding and discharging device for rubber coating of button part |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113370134A (en) * | 2021-06-21 | 2021-09-10 | 东莞市冠佳电子设备有限公司 | Automatic assembly equipment for PCB (printed circuit board) of power adapter |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113370134A (en) * | 2021-06-21 | 2021-09-10 | 东莞市冠佳电子设备有限公司 | Automatic assembly equipment for PCB (printed circuit board) of power adapter |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Nantong Keze Intelligent Electronics Co.,Ltd. Assignor: Nantong Kemei Automation Technology Co.,Ltd. Contract record no.: X2024980028432 Denomination of utility model: An automatic loading and unloading device for button component encapsulation Granted publication date: 20200825 License type: Common License Record date: 20241126 |
