CN213801815U - Filter plate processing and feeding device and processing production line - Google Patents
Filter plate processing and feeding device and processing production line Download PDFInfo
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- CN213801815U CN213801815U CN202022336939.9U CN202022336939U CN213801815U CN 213801815 U CN213801815 U CN 213801815U CN 202022336939 U CN202022336939 U CN 202022336939U CN 213801815 U CN213801815 U CN 213801815U
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Abstract
The utility model relates to a water filter board processing field, concretely relates to filter plate processing loading attachment and processing lines, loading attachment place the filter plate work piece conveying mechanism with on, conveying mechanism is used for transporting the filter plate work piece to adding machining center and puts, loading attachment includes elevating system and pushing mechanism, pushing mechanism locates elevating system top can be to the propelling movement of conveying mechanism direction, and elevating system is used for rising the filter plate work piece to pushing mechanism's horizontal position, and pushing mechanism is used for pushing away the filter plate work piece to conveying mechanism from elevating system, therefore pushing mechanism's horizontal position aligns with conveying mechanism usually, the steady propelling movement of being convenient for.
Description
Technical Field
The utility model relates to a water filter plate processing field, concretely relates to filter plate processing loading attachment and processing lines.
Background
The filter press is divided into a plate-and-frame filter press and a box filter press, and is intermittent pressurizing and filtering equipment for solid-liquid separation of various suspensions. In various filter presses, polypropylene filter plates are used. At present, the production of polypropylene filter plates is always in the industrial production of low-efficiency single pieces by manual stacking, and many production links have the possibility of potential production safety hazards to workers. In the prior art, when the filter plate is processed, workpieces are manually conveyed to a processing center, so that labor is wasted, and the efficiency is low.
SUMMERY OF THE UTILITY MODEL
In order to overcome the problems, the first purpose of the utility model is to provide a full-automatic filter plate processing production line, which realizes the full-automatic production of filter plates; the second purpose is to provide a filter plate processing loading attachment, realize automatic feeding.
The utility model discloses a realize through following technical scheme:
the utility model provides a filter plate processing lines, includes loading attachment and conveying mechanism, loading attachment with conveying mechanism cooperatees, and on loading attachment placed the conveying mechanism with the filter plate work piece, conveying mechanism was used for transporting the filter plate work piece to adding machining center and puts, loading attachment includes elevating system and push mechanism, push mechanism locates elevating system top can be to the propelling movement of conveying mechanism direction, and elevating system is used for rising the filter plate work piece to push mechanism's horizontal position, and push mechanism is used for pushing away the filter plate work piece to conveying mechanism from elevating system, therefore push mechanism's horizontal position aligns with conveying mechanism usually, the steady propelling movement of being convenient for. A sensor is usually arranged above the lifting mechanism and used for detecting whether a workpiece rises at a horizontal position corresponding to the pushing mechanism so as to judge whether the pushing mechanism is started, and the sensor can adopt an optical sensor or a physical mechanical sensor; the logic mode of lifting and pushing can also be adopted according to the process flow setting fixed time interval;
the pushing mechanism comprises a fixed rod, a push rod, a pushing power device and a plurality of guide rods, the fixed rod is arranged above the lifting device, the push rod is arranged on one side of the fixed rod in the pushing direction, the pushing power device is arranged on the other side of the fixed rod, an output shaft penetrates through the fixed rod and is connected with the push rod, the pushing power device provides power through the output shaft, so that the push rod pushes a workpiece to be pushed to the conveying mechanism, one end of each guide rod is connected with the push rod, the other end of each guide rod penetrates through the fixed rod and extends to one side of the pushing power device, the direction of each guide rod is consistent with that of the corresponding output shaft, the output direction of each guide rod is used for assisting the output of the corresponding output shaft to be stable, and in order to guarantee that the workpiece can be completely pushed to the conveying mechanism, the length of the output shaft of the pushing power device is required to be larger than the length of the table board;
the pushing power device is a cylinder or a servo motor and other devices capable of achieving reciprocating power output;
in order to maintain the guiding effect of the guide rods, at least 2 guide rods, usually even guide rods, are symmetrically arranged on two sides of the output shaft, so that the output direction of the output shaft can be better assisted and stabilized without deviation;
the lifting mechanism comprises a table top, a fixing frame and a lifting power device, the table top is used for placing stacked filter plate workpieces, the table top is in power connection with the lifting power device, the table top can lift along the fixing frame, the workpieces are lifted to the horizontal position corresponding to the pushing mechanism, when the uppermost filter plate workpiece rises to the horizontal position of the pushing mechanism, the lifting mechanism stops rising, the pushing mechanism pushes the uppermost filter plate workpiece to the conveying mechanism, and when the workpiece is processed to complete processing of the next workpiece, the lifting mechanism rises again to complete the pushing action circulation. The action cycle can be realized by controlling a sensor or a set interval time. In general, the lifting power device adopts a hydraulic pump or a servo motor, or other devices capable of providing lifting power;
wherein, mesa one side is equipped with thick positioning mechanism, the fixed one side of locating the lift mesa of thick positioning mechanism one end, the other end upwards extends, and thick positioning mechanism is used for carrying out rough location to placing the forklift that piles up the work piece, alleviates artifical accurate positioning's work load, and thick positioning mechanism is the thick reference column of 2 symmetries usually, and the distance between the 2 thick reference columns is less than the length of the mesa side that thick reference column is connected, and thick reference column cooperatees with the forklift, carries out the rough location of forklift position.
The other scheme is that the filter plate processing production line comprises a feeding device and a conveying mechanism, wherein the feeding device is matched with the conveying mechanism, and the filter plate processing production line is characterized in that the feeding device comprises a lifting mechanism, a conveying mechanism and a pushing mechanism, the conveying mechanism is arranged at one end of the top of the lifting mechanism, the pushing mechanism is arranged at the other end of one side of the lifting mechanism, the lifting mechanism descends to the horizontal position of the uppermost workpiece of the stacked filter plate workpieces, the uppermost workpiece is pushed onto the conveying mechanism by the pushing mechanism and then ascends to the horizontal position corresponding to the conveying mechanism by the lifting mechanism, and finally the filter plate workpieces are conveyed onto the conveying mechanism by the conveying mechanism to complete feeding; similar to the above scheme, the control of the action cycle can also be performed by adopting a sensor or setting a time interval;
wherein, the lifting mechanism comprises a fixed frame, a lifting frame and a lifting power device, the lifting frame is movably connected with the fixed frame, the lifting frame can lift along the fixed frame, one end of the lifting frame extends out of the fixed frame, the lifting frame of the extending part is matched with the size of the filter plate workpiece, the pushing mechanism is arranged at one end of the lifting frame extending out of the fixed frame, the pushing mechanism can push towards the direction of the conveying mechanism, the filter plate workpiece can be surrounded by the lifting frame of the extending part and the pushing mechanism, so that the pushing mechanism can push the surrounded filter plate workpiece to the conveying mechanism, the conveying mechanism is arranged at the other end of the lifting frame, when the lifting frame moves to the horizontal position corresponding to the conveying mechanism, the conveying mechanism is aligned with the conveying mechanism, the conveying mechanism conveys the filter plate workpiece to the conveying mechanism, the lifting frame is connected with the lifting power device, and the lifting power device adopts an air cylinder or a servo motor as mentioned above, and other existing devices that can achieve power take-off effects;
the conveying mechanism comprises a conveying roller and a conveying power device, the conveying roller is in power connection with the conveying power device, the conveying power device generally adopts a motor, the motor provides power for the conveying roller, and the conveying roller rotates towards the filter plate conveying mechanism;
the pushing mechanism comprises a push rod and a pushing power device, the push rod is movably connected with the extending part of the lifting frame, and the push rod can be pushed towards the direction of the conveying mechanism under the power of the pushing power device;
wherein, the production line comprises a plurality of processing centers, each processing center comprises a conveying mechanism for conveying filter plate workpieces, an adsorption device for fixing the filter plate workpieces, a processing mechanism for processing, a positioning device for positioning the workpiece, a processing tool magazine for storing processing tools, a workpiece measuring device for measuring the size of the workpiece, a base station for installing and fixing each device and a control device for controlling each device, a turnover mechanism for converting the processing surface of the workpiece is also arranged between the two processing centers, whether the turnover mechanism is arranged or not can be selected depending on the process setting between the adjacent processing centers, if the previous processing center carries out upper surface processing, a lower surface processing program is arranged at the next processing center, the turnover mechanism is required to turn over the workpiece, otherwise, the turnover mechanism is not required to be arranged, and because the feeding is required only at the initial position of the production line, therefore, the feeding device is only matched with the conveying mechanism of the first machining center;
the conveying mechanism comprises a bed surface for conveying workpieces, the bed surface comprises a bedstead and a plurality of conveying rollers arranged between the bedstead, the conveying rollers are connected with a plurality of lifting devices fixedly connected to the bottom of the bedstead of the conveying power device, the bedstead can be lifted through the lifting devices, the conveying rollers are in a conveying state when being lifted and in a processing state when being lowered, so that the horizontal positions of the conveying rollers when the bed surface is lifted are aligned with the horizontal position of the pushing mechanism, and the workpieces are stably pushed to the conveying rollers by the pushing mechanism to be conveyed;
the conveying mechanism comprises a feeding end and a processing end, the feeding end of a first processing center is matched with the pushing mechanism, the processing end is matched with the turnover mechanism (when turnover is needed) or matched with the feeding end of an adjacent processing center, the feeding end is used for receiving a workpiece conveyed by a feeding device (a first processing center) or a previous processing center, and the processing end is used for processing the workpiece and inputting the processed workpiece into a next processing center;
the processing mechanism, the positioning device, the workpiece measuring device, the processing tool magazine and the adsorption device are all arranged at the processing end of the conveying mechanism;
the feeding device, the conveying mechanism, the processing mechanism, the positioning device, the workpiece measuring device, the processing tool magazine and the adsorption device are all connected with the control device, the control device is used for uniformly receiving signals and transmitting instructions to the devices, and specific commands can be realized by programming according to different process requirements, so that all the sensors are connected with the control device.
The feeding devices can work independently outside the production line and can work independently in cooperation with other production lines or required environments.
The utility model has the advantages that: (1) the automatic feeding saves labor and improves the feeding efficiency; (2) the workpiece is accurately positioned, the feeding frequency can be controlled through program operation of the control module, and customized feeding is realized by matching with a production line; (3) the coarse positioning mechanism is arranged to assist the forklift to place and position the workpiece, so that the forklift can operate conveniently; (4) the full automation line realizes automatic filter plate processing production.
Drawings
Fig. 1 is a structural diagram of the present application.
Fig. 2 is a diagram showing the structure of the second embodiment.
Fig. 3 is a diagram of a production line structure.
In the figure, the device comprises a limiting block 1, a limiting block 2, a workpiece 3, a coarse positioning column 4, a lifting table top 5, a lifting frame 6, a sensor 7, a fixing rod 8, an air cylinder 9, a guide rod 10, a push rod 11, a fixing frame 12, a motor 13, a conveying roller 14, a lifting frame 15, a machining center 16, a feeding device 17 and a turnover mechanism.
Detailed Description
The present invention will be further explained with reference to the drawings and examples.
As shown in the figure, loading attachment includes work piece elevating platform, common elevating platform can be chooseed for use to the work piece elevating platform, including being used for fixed crane 5 of placing and the lift mesa 4 that is used for going up and down usually, placing that work piece 2 can pile up is on lift mesa 4, crane 5 can use the bolt fastening in relevant position subaerial, avoid 4 lifting table to rise the back focus change and take place to empty, the both sides of 4 one ends of lifting table pass through the rail connection with crane 5, make lifting table 4 can carry out the vertical lift along the track, lifting table 4's size selection and 2 size phase-matchs of filter plate work piece that will process can. The bottom of the lifting table top 5 is usually provided with lifting power for lifting the lifting table top by using a hydraulic pump.
The workpiece lifting platform can be assembled and manufactured according to basic components, and can also be directly purchased.
A dead lever 7 is installed at the top of crane 5, and dead lever 7 level sets up, and bolt fixed connection crane 5 is passed through at both ends, and dead lever 7 perpendicular to propelling movement direction installation. The cylinder 8 is fixedly installed on one side, deviating from the lifting table board, of the center of the fixing rod 7, one end of the cylinder 8 is fixed on the fixing rod 7 through a bolt, an output shaft of the cylinder 8 penetrates through the fixing rod 7 through a through hole and is connected with the center of the push rod 10, the output shaft of the cylinder 8 reciprocates along the pushing direction, the push rod 10 is generally a horizontal rod which is horizontally arranged and used for being in contact with a workpiece 2 and pushing the filter plate workpiece 2 under the power of the cylinder 8, the length of the push rod 10 can be selected according to the width of the processed filter plate workpiece 2, the filter plate workpiece 2 can be stably pushed as the standard, and the width is based on the width of the processed filter plate workpiece 2. Push rod 10 and the bilateral symmetry of 8 output shaft of cylinder install 2 guide bars 9 parallel with 8 output shafts of cylinder, guide bar 9 passes guide bar 7 and extends to one side of cylinder 8 through the through-hole of dead lever 7, guide bar 9 closely cooperates and can slide in the through-hole with the through-hole, at 8 during operations of cylinder, the output shaft drives the motion of push rod 10, 2 guide bars 9 are along with push rod 10 synchronous motion, play the effect of maintaining the direction of motion, avoid the promotion direction deviation that probably produces, the guide bar 9 of symmetry design forms three horizontally fixed point with the output shaft on push rod 10 simultaneously, avoid push rod 10 to take place to rock. The length of the guide rod 9 is generally the same as the length of the output shaft of the cylinder 8, ensuring that the guide can be continued.
In some cases, the cylinder 8 may be replaced by a servo motor, and other devices capable of providing reciprocating power may also be used to provide motive power for the movement of the push rod 10.
The upper end of the lifting frame 5 is also provided with a sensor 6 for detecting whether a workpiece rises or not, the installation position of the sensor 6 is level with the horizontal position of the push rod 10, the sensor 6 is connected to the control module in a wireless or wired mode, collected signals are transmitted to the control module for judgment and processing, the control module is simultaneously connected with the hydraulic pump connected with the cylinder 8 and the lifting table board 4 and can control the starting of the cylinder 8 and the hydraulic pump, when the sensor 6 detects that the horizontal position has no workpiece 2, the control module controls the hydraulic pump to start, the cylinder 8 is not started, the lifting table board 4 drives the workpiece 2 to rise, when the workpiece 2 rises to the horizontal position of the push rod 10, the sensor 6 detects that the horizontal position has the workpiece 2, the control module controls the hydraulic pump to stop after receiving the signals, the lifting table board 4 stops rising, and the workpiece 2 stays at the height of the push rod, and simultaneously, the air cylinder 8 is started, the output shaft drives the push rod 10 to move towards the pushing direction, when the output shaft moves to the maximum distance, the filter plate workpiece 2 at the current position is pushed down to the lifting table top 4 to the next conveying mechanism, the feeding is finished, simultaneously, the output shaft of the air cylinder 8 is retracted to the initial position to finish the reciprocating motion of one air cylinder, and the feeding action of one filter plate workpiece 2 is finished. At the moment, the sensor 6 detects the horizontal position again without the filter plate workpiece 2, and the actions are repeated until all the filter plates are completely fed. After the completion, the lifting table top 4 can be manually controlled to descend back to the initial position.
The lifting frame 5 can be further provided with a limiting block 1 for assisting in positioning the filter plate workpiece 2, the bottom of the limiting block 1 is aligned with the horizontal position of the push rod 10, and when the filter plate workpiece 2 contacts with the bottom of the limiting block 1, the position of the filter plate workpiece 2 is in the horizontal position of the push rod 10. Because the stop of the hydraulic pump may have time error, the arrangement of the limiting block 1 can avoid the position deviation between the filter plate workpiece 2 and the push rod 10 caused by the accumulation of the error, so that the pushing of the workpiece 2 is hindered.
Generally, a forklift is used for placing filter plate workpieces 2 which are orderly stacked on a lifting table board 4, the placing positions of the filter plate workpieces 2 need to be fixed so as to be matched with a push rod 10, the forklift can be operated manually to cause deviation of the placing positions of the filter plate workpieces 2, manual fine adjustment is needed, 2 thick positioning columns 3 are installed on one side of the lifting table board 4, the bottom ends of the thick positioning columns 3 are fixedly connected with the lifting table board 4 through bolts, the other ends of the thick positioning columns extend vertically upwards, the distance between the 2 thick positioning columns 3 corresponds to the fork frame distance of the forklift, when the forklift transports the stacked filter plate workpieces 2 to prepare to place the workpieces 2 from the other ends, the tips of the fork frames are in contact with the 2 thick positioning columns 3, the workpieces 2 are the positions to be placed, the forklift directly puts down the workpieces 2 according to the positions, and only fine adjustment needs to be performed manually, the manpower is saved.
As shown in fig. 3, another solution of the present application is that the lifting mechanism includes a fixed frame 11 and a lifting frame 14, the lifting frame 14 is movably connected with the fixed frame 11, the fixed frame 11 is generally a rectangular frame for fixing, the lifting frame 14 can lift along the fixed frame 11, two sides of the lifting frame 14 are generally connected with two sides of the fixed frame 11 by chains, and are connected with a motor for providing lifting power, one end of the lifting frame 14 extends out of the fixed frame 11, the lifting frame 14 of the extension part is matched with the size of the filter plate workpiece, so that two sides of the extension part can surround the filter plate workpiece, the push rod 10 is movably arranged between the lifting frames 14 of the extension part by chains, the push rod 10 can be pushed to the direction of the transportation roller 13 between the lifting frames 14 of the extension part by the power of the motor 12, and therefore the workpiece is surrounded by the lifting frame 14 of the extension part and the push rod 10, the push rod 10 can push the workpiece. The other end of the lifting frame 14 (namely the part between the fixed frames) is provided with a conveying roller 13 which can roll towards the direction of the conveying mechanism under the power of the motor 12, and when the push rod 10 pushes the workpiece to the conveying roller 13, the workpiece is conveyed to the conveying mechanism by the conveying roller 13.
The lifting power device generally adopts an air cylinder or a servo motor as described above, and other existing devices capable of achieving a power output effect.
During operation, pile up the work piece and place the crane below of extension portion and correspond the position, the push rod moves to the position that can surround the work piece, falls down the crane to surrounding the work piece of top, and the push rod motion is with the work piece propelling movement of top to the transportation roller on, rises the crane to the horizontal position of being aligned with transport mechanism, and the transportation roller transports the work piece to conveying mechanism, accomplishes the material loading.
The whole set of filter plate processing production line of the utility model comprises a plurality of processing centers 15, each processing center 15 comprises a conveying mechanism for conveying filter plate workpieces, an adsorption device for fixing filter plate workpieces, a processing mechanism for processing, a positioning device for positioning the positions of workpieces, a processing tool magazine for storing processing tools, a workpiece measuring device for measuring the sizes of the workpieces, a base station for installing and fixing each device and a control device for controlling each device, a turnover mechanism 17 for converting the processing surfaces of the workpieces is arranged between the two processing centers, whether the turnover mechanism 17 is arranged or not can be selected depending on the process setting between the adjacent processing centers, if the former processing center carries out upper surface processing, the next processing center sets a lower surface processing program, the turnover mechanism 17 needs to be arranged to turn over the workpieces, on the contrary, no provision is required, and the loading device 16 only cooperates with the conveying means of the first machining centre, since the loading is only required at the very beginning of the production line.
In general, in the production of common filter plates, the number of the machining centers is three, the first machining center is used for machining the lower surface of the filter plate, and the second and third machining centers are used for machining the upper surface of the filter plate, so that the workpiece is only required to be turned over once, that is, the filter plate turnover mechanism is arranged between the first machining center and the second machining center to turn over the workpiece. Thus, the order of the arrangement of the whole production line is: the feeding device 16-the first processing center 15-the turnover mechanism-the second processing center 15-the third processing center 15-the blanking device, wherein the blanking device is the feeding device for filter plate processing of the utility model, and the reverse operation can be controlled only by the control system.
In every machining center, conveying mechanism is as basic processing bed, one end with the utility model discloses a loading attachment cooperation, conveying mechanism's bed surface are the conveying roller that is used for carrying the filter plate work piece, the height of conveying roller and push rod 10's horizontal position phase-match, when the push rod with filter plate work piece 2 push down the elevating platform surface, filter plate work piece 2 just in time shifts to the conveying roller on, carries out process on next step. The adsorption device and the filter plate positioning device are installed below the conveying roller at the other end of the conveying mechanism in a staggered mode, the positioning device is used for positioning a filter plate workpiece conveyed by the conveying roller to a machining center, the adsorption device is used for adsorbing and fixing the filter plate workpiece to the machining center, the filter plate machining mechanism is installed on the upper portion of the conveying mechanism, the machining mechanism is provided with a workpiece measuring device in a matched mode, when the workpiece is fixed by the adsorption device, the workpiece measuring device measures the workpiece, workpiece data are collected and processed by the control device, and the control device controls the machining mechanism to machine the filter plate according to the workpiece data. And a processing tool magazine matched with the processing mechanism is arranged on one side of the conveying mechanism and used for replacing tools during filter plate processing.
Conveying mechanism is including the bed surface that is used for carrying the work piece, the bed surface includes the bedstead and locates a plurality of conveying rollers between the bedstead, the conveying roller is connected and is carried a plurality of lifting devices of power device bedstead bottom fixedly connected with, and the bedstead accessible lifts up the device and goes up and down, conveying mechanism includes the conveying roller, and the conveying roller is the transport state when lifting up the state, and the processing state is when descending the state, consequently the horizontal position of conveying roller when the bed surface lifts up with push mechanism's horizontal position cooperatees, guarantees that push mechanism pushes away the work piece steadily to the conveying roller and carries. Namely, in the first scheme, the horizontal position of the push rod is aligned with the horizontal position of the bed surface in a lifting state, and the sensor is also arranged at the same horizontal position; in the second scheme, the horizontal position of the conveying roller is aligned with the horizontal position of the bed surface in a lifting state.
The conveying mechanism comprises a feeding end and a processing end, the feeding end is matched with the pushing mechanism, the processing end is matched with the filter plate processing turnover mechanism or matched with the feeding end of an adjacent processing center, the feeding end is used for receiving a workpiece conveyed by the filter plate processing feeding device or the previous processing center, and the processing end is used for processing the workpiece and inputting the processed workpiece into the next processing center.
The conveying mechanism is arranged on the base platform, and the machining mechanism, the positioning device, the workpiece measuring device, the machining tool magazine and the adsorption device are all arranged at the machining end of the conveying mechanism.
The feeding device, the conveying mechanism, the machining mechanism, the positioning device, the workpiece measuring device, the machining tool magazine and the adsorption device are all connected with the control device, the control device is used for receiving signals and transmitting instructions to the devices in a unified mode, specific commands can be achieved by programming according to different process requirements, and therefore all the sensors are connected with the control device.
The overall operation sequence of the production line is as follows: the feeding device pushes a workpiece, the feeding end of the conveying mechanism receives the workpiece and conveys the workpiece to the processing end, the bed surface falls down for processing and processing, the bed surface is lifted to convey the workpiece to the turnover mechanism, the workpiece is overturned and then conveyed to the feeding end of the second processing center, the feeding end of the second processing center receives the workpiece and conveyed to the processing end, the bed surface falls down for processing and processing, the bed surface is lifted to convey the workpiece to the feeding end of the third processing center, the feeding end of the third processing center receives the workpiece and conveys the workpiece to the processing end, the bed surface falls down for processing and processing, the bed surface is lifted to convey the workpiece to the discharging device for discharging, and processing is completed. All devices and mechanisms are subjected to signal collection and control by control systems of all processing centers, and the overall process sequence and the processing center arrangement can be customized individually according to different requirements, so that the production of the full-automatic filter plate is realized.
The machining center comprises another five-axis machining center scheme, a moving beam is used as a moving mechanism of a y axis to realize movement of the y axis, a moving part comprises an x axis moving mechanism and a z axis moving mechanism, the x axis moving mechanism is movably connected with the moving beam to enable the x axis moving mechanism to move along the moving beam to realize x axis movement, and the z axis moving mechanism is movably connected with the x axis moving mechanism to enable the z axis moving mechanism to vertically move along the x axis moving mechanism to realize z axis movement. The x-axis moving mechanism and the z-axis moving mechanism can be realized by the same scheme as the scheme.
The working part comprises a rotating mechanism, an installation part, a working power device and a working part, wherein the installation part is movably connected with the z-axis moving mechanism, the installation part is movably connected with the bottom of the z-axis moving mechanism through a rotating shaft, and the rotating shaft is vertically connected with the bottom of the z-axis moving mechanism, so that the installation part can rotate around the rotating shaft to realize the rotation of the installation part in the horizontal direction; the rotating mechanism is movably connected with the mounting part, the rotating mechanism is longitudinally and rotatably connected with the mounting part through a rotating shaft, and the rotating shaft is horizontally mounted in the middle of the mounting part, so that the rotating mechanism can rotate around the rotating shaft to realize the rotation of the rotating mechanism in the vertical direction; the working part is arranged at one end of the rotating mechanism and is used for processing work, and the working part is connected with the working power device and provides power.
The machining part realizes five-axis motion of rotation in the x axis, the y axis and the z axis in the horizontal direction and rotation in the vertical direction through the x axis moving mechanism, the moving beam, the z axis moving mechanism, the mounting part and the rotating mechanism, and is suitable for machining in various directions.
When the scheme of the five-axis machining center is adopted, because five-axis machining can machine more angles, all machining processes can be completed by only one machining center, the matched filter plate turnover mechanism turns a filter plate workpiece for 180 degrees, the filter plate turnover mechanism runs in the opposite direction, the reversed workpiece is sent back to the machining center, the turned workpiece is machined by the machining center, double-sided machining is completed, the matched conveying mechanism and the matched feeding mechanism also run in the opposite direction, and conveying and blanking are completed.
The scheme of the five-axis machining center can also adopt a mode of using 2-3 machining centers for cooperative machining, and the arrangement mode and the process are the same as the scheme of the four-axis machining center.
As above-mentioned loading attachment all can work alone outside the production line, can cooperate other production lines or the environment that needs to carry out alone work, if can regard as the unloader of the utility model to use, the condition of carrying out the material loading at some other types needs to the production line simultaneously also can use alone, does not explain here again.
Claims (23)
1. The filter plate processing production line comprises a feeding device and a conveying mechanism, wherein the feeding device is matched with the conveying mechanism.
2. The filter plate processing production line of claim 1, wherein the pushing mechanism comprises a fixing rod, a pushing power device and a plurality of guide rods, the fixing rod is arranged above the lifting device, the pushing rod is arranged on one side of the fixing rod in the pushing direction, the pushing power device is arranged on the other side of the fixing rod, the output shaft penetrates through the fixing rod and is connected with the pushing rod, one end of each guide rod is connected with the pushing rod, and the other end of each guide rod penetrates through the fixing rod and extends to one side of the pushing power device.
3. The filter plate processing production line of claim 2, wherein the pushing power device is an air cylinder or a servo motor.
4. The filter plate processing line of claim 2, wherein the number of guide rods is at least 2.
5. The filter plate processing production line of claim 1, wherein the lifting mechanism comprises a table top, a fixing frame and a lifting power device, and the table top is in power connection with the lifting power device.
6. The filter plate processing production line of claim 5, wherein a coarse positioning mechanism is arranged on one side of the table top, one end of the coarse positioning mechanism is fixedly arranged on one side of the lifting table top, and the other end of the coarse positioning mechanism extends upwards.
7. The filter plate processing production line of claim 6, wherein the coarse positioning mechanism comprises 2 symmetrical coarse positioning columns, and the distance between the 2 coarse positioning columns is smaller than the length of the side edge of the table top connected with the coarse positioning columns.
8. The utility model provides a filter plate processing lines, includes loading attachment and conveying mechanism, loading attachment with conveying mechanism cooperatees, its characterized in that, loading attachment includes elevating system, transport mechanism and push mechanism, elevating system one end is located to transport mechanism, the push mechanism locates the elevating system other end.
9. The filter plate processing production line of claim 8, wherein the lifting mechanism comprises a fixed frame, a lifting frame and a lifting power device, the lifting frame is movably connected with the fixed frame, one end of the lifting frame extends out of the fixed frame, the pushing mechanism is arranged at one end of the lifting frame extending out of the fixed frame, the conveying mechanism is arranged at the other end of the lifting frame, and the lifting frame is in power connection with the lifting power device.
10. The filter plate processing production line of claim 9, wherein the conveying mechanism comprises a conveying roller and a conveying power device, and the conveying roller is in power connection with the conveying power device.
11. The filter plate processing production line of claim 9, wherein the pushing mechanism comprises a push rod and a pushing power device, the push rod is movably connected with the lifting frame, and the push rod is in power connection with the pushing power device.
12. The filter plate processing production line of claim 1 or 8, wherein the conveying mechanism comprises a bed surface for conveying the workpiece, the bed surface comprises bed frames and a plurality of conveying rollers arranged between the bed frames, the conveying rollers are connected with a conveying power device, and a plurality of lifting devices are fixedly connected to the bottoms of the bed frames.
13. The filter plate processing production line of claim 12, wherein the conveying mechanism comprises conveying rollers, and the horizontal position of the conveying rollers when the bed surface is lifted is matched with the horizontal position of the pushing mechanism.
14. The filter plate processing production line according to claim 1 or 8, wherein the production line comprises a plurality of processing centers, each processing center comprises a conveying mechanism, an adsorption device, a processing mechanism, a positioning device, a processing tool magazine, a workpiece measuring device, a base table and a control device, a turnover mechanism is further arranged between the two processing centers, and the feeding device is matched with the conveying mechanism of the first processing center.
15. The filter plate processing line of claim 14, wherein the conveying mechanism comprises a loading end and a processing end, the loading end is engaged with the pushing mechanism, and the processing end is engaged with a loading end of an adjacent processing center.
16. The filter plate processing production line of claim 15, wherein the conveying mechanism is disposed on the base, and the processing mechanism, the positioning device, the workpiece measuring device, the processing tool magazine and the adsorption device are disposed at a processing end of the conveying mechanism.
17. The filter plate processing production line of claim 14, wherein the feeding device, the conveying mechanism, the processing mechanism, the positioning device, the workpiece measuring device, the processing tool magazine and the adsorption device are connected with the control device.
18. The utility model provides a loading attachment, its characterized in that, loading attachment includes elevating system and push mechanism, push mechanism level is located elevating system top can follow horizontal transport mechanism direction propelling movement, and push mechanism's horizontal position cooperatees with conveying mechanism, and the elevating system top is equipped with the sensor.
19. The feeding device as claimed in claim 18, wherein the lifting mechanism comprises a table top, a fixing frame and a lifting power device, the size of the table top is matched with the size of the workpiece, and the table top is connected with the lifting power device and can be in lifting power connection along the fixing frame;
the pushing mechanism comprises a fixed rod, a push rod, a pushing power device and a plurality of guide rods, the fixed rod is horizontally arranged above the lifting device, the fixed rod is perpendicular to the pushing direction, the push rod is horizontally arranged on one side of the pushing direction of the fixed rod, the pushing power device is arranged on the other side of the fixed rod, an output shaft of the pushing power device perpendicularly penetrates through the fixed rod and is perpendicularly connected with the push rod, one end of each guide rod is connected with the corresponding push rod, and the other end of each guide rod perpendicularly penetrates through the fixed rod and extends to one side of the pushing power device.
20. The loading device as claimed in claim 19, wherein the length of the output shaft of the pushing power device is greater than that of the table top, the pushing power device is a cylinder or a servo motor, the number of the guide rods is at least 2, and the sensor is a photoelectric sensor or a mechanical sensor.
21. The feeding device as claimed in claim 19, wherein a coarse positioning mechanism is provided at one side of the table top, one end of the coarse positioning mechanism is fixedly provided at one side of the lifting table top perpendicular to the pushing direction, and the other end extends upwards;
the thick positioning mechanism is 2 thick reference columns of symmetry, thick reference column sets up perpendicularly, and the distance between 2 thick reference columns is less than the length of the mesa side that thick reference column connects.
22. The utility model provides a loading attachment, its characterized in that, loading attachment includes elevating system, transport mechanism and push mechanism, the fixed elevating system top of locating of transport mechanism, push mechanism locates elevating system one side.
23. The feeding device according to claim 22, wherein the lifting mechanism comprises a fixed frame, a lifting frame and a lifting power device, the lifting frame is movably connected to one side of the fixed frame, the transportation mechanism is arranged at the top of the fixed frame, and the pushing mechanism is connected with the lifting frame and can push towards the transportation mechanism;
the conveying mechanism comprises a conveying roller and a motor, and the conveying roller is in power connection with the motor;
the pushing mechanism comprises a push rod, a clamp, a power device and a sensor, wherein the two ends of the clamp are respectively arranged on the two sides of the lifting frame and matched with the size of a workpiece, the push rod is movably connected between the clamp, the clamp and the push rod are both connected with the power device, and the sensor is arranged on the inner side of the clamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022336939.9U CN213801815U (en) | 2020-10-19 | 2020-10-19 | Filter plate processing and feeding device and processing production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022336939.9U CN213801815U (en) | 2020-10-19 | 2020-10-19 | Filter plate processing and feeding device and processing production line |
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| Publication Number | Publication Date |
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| CN213801815U true CN213801815U (en) | 2021-07-27 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115446642A (en) * | 2022-08-09 | 2022-12-09 | 湖州市吴兴区数字经济技术研究院 | Digital control system |
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2020
- 2020-10-19 CN CN202022336939.9U patent/CN213801815U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115446642A (en) * | 2022-08-09 | 2022-12-09 | 湖州市吴兴区数字经济技术研究院 | Digital control system |
| CN115446642B (en) * | 2022-08-09 | 2023-08-08 | 湖州市吴兴区数字经济技术研究院 | Digital control system |
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