CN203197080U - Motor punching automatic notching system - Google Patents
Motor punching automatic notching system Download PDFInfo
- Publication number
- CN203197080U CN203197080U CN 201320162054 CN201320162054U CN203197080U CN 203197080 U CN203197080 U CN 203197080U CN 201320162054 CN201320162054 CN 201320162054 CN 201320162054 U CN201320162054 U CN 201320162054U CN 203197080 U CN203197080 U CN 203197080U
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- Prior art keywords
- manipulator
- stator
- rotor
- bedding
- printed line
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Abstract
The utility model relates to the field of machining, and discloses a motor punching automatic notching system for finishing an entire machining flow at one time. The system comprises a mounting base, wherein the mounting base is provided with a stator notching machine and a rotor notching machine; the mounting base is provided a stator blanking chain plate line between the stator notching machine and the rotor notching machine; the mounting base is provided with a charging chain plate line on the other side of the stator notching machine; the mounting base is provided with a rotor blanking chain plate line on the other side of the rotor notching machine; a linkage manipulator which consists of a plurality of manipulators and slides along a suspension guide rail is arranged over the machining positions of the stator notching machine and the rotor notching machine; and the stator notching machine and the rotor notching machine are provided with detection devices. Due to the adoption of the motor punching automatic notching system disclosed by the utility model, automatic operation such as automatic feeding, taking, machining, discharging is realized; and meanwhile, machined parts can be detected in a machining process, so that the situation of batch scrapping is prevented, the operation is convenient, and the working efficiency is increased greatly.
Description
Technical field
The utility model relates to field of machining, particularly the automatic jet-bedding of a kind of motor stamping system.
Background technology
In existing production, the processing of the jet-bedding of punching is carried out jet-bedding processing at each station respectively by a plurality of notching presses, and the feeding between the notching press, and the material loading of notching press, blanking, all by manually operating, waste time and energy, operating efficiency is low, and punching can run-off the straight in handling process collapses, and complete accident occurs, has complete hidden danger, in the process of notching press, there is not checkout equipment, can produce the quality of lot accident.
The utility model content
Technical problem to be solved in the utility model provides a kind of disposable automatic jet-bedding of motor stamping system that finishes whole work flow.
For achieving the above object, the utility model provides following technical scheme: the automatic jet-bedding of a kind of motor stamping system, comprise mounting seat, described mounting seat is provided with stator-slot puncher and rotor notching press side by side on the direction vertical with axis, mounting seat is provided with stator blanking chain printed line between stator-slot puncher and rotor notching press, mounting seat is provided with material loading chain printed line at stator-slot puncher with respect to a side of stator blanking chain printed line, mounting seat is provided with rotor blanking chain printed line at the rotor notching press with respect to a side of stator blanking chain printed line, the axial two ends of mounting seat are respectively equipped with cradling piece, be provided with the hanging rail that connects two stands masthead section between the two stands bar, hanging rail be positioned at stator-slot puncher and rotor notching press processing stations directly over, hanging rail is provided with the linkage manipulator that is comprised of a plurality of manipulators, manipulator is controlled by servomotor, manipulator and guide rail are slidingly connected, material loading chain printed line is provided with bracing frame, and bracing frame is provided with by servomotor control feeding manipulator.
Preferably, described stator-slot puncher and rotor notching press are provided with checkout gear.
Preferably, described checkout gear comprises the industrial camera that is arranged on the notching press and the detection controller that links to each other with industrial camera, and industrial camera is arranged at notching press processing stations top, detects controller and also connects alarming device is set.
Preferably, described feeding manipulator is provided with position control device and feeding control device.
Preferably, described position control device comprises the camera that is arranged on the feeding manipulator and is attached thereto the register control that connects, and camera gun arranges down, and register control is connected with servomotor.
Preferably, described feeding control device comprises load cell, the shaking device that is arranged on the feeding manipulator and the Weighting Control device that connects both.
Preferably, be provided with the full wafer station between described material loading chain printed line and the stator-slot puncher, the full wafer station forms by rotatable chassis with perpendicular to the guide rod on chassis, the chassis is provided with the chassis base of connecting base plate and mounting seat away from the one side of guide rod, be provided with the electric rotating machine of connecting base plate in the base of chassis, vertically be provided with projection on the guide rod.
Preferably, described stator blanking chain printed line is provided with bracing frame, and bracing frame is provided with by servomotor control stator blanking mechanical hand; The chain printed line is provided with bracing frame under the described rotor, and bracing frame is provided with by servomotor control rotor blanking mechanical hand.
Preferably, described linkage manipulator is comprised of 5 manipulators, comprises the first manipulator, the second manipulator, the 3rd manipulator, the 4th manipulator and the 5th manipulator.
Preferably, the sliding stroke of described the first manipulator is between upper flitch chain line and the full wafer station, the sliding stroke of described the second manipulator is between full wafer station and the stator processing notching press, the sliding stroke of described the 3rd manipulator is between stator processing notching press and the stator blanking chain printed line, the sliding stroke of described the 4th manipulator is between stator blanking chain printed line and the rotor machining notching press, and the sliding stroke of described the 5th manipulator is between rotor machining notching press and the rotor blanking plate chain line.
Adopt the beneficial effect of above technical scheme to be: the automatic jet-bedding of the motor stamping of the utility model structure system, stator-slot puncher and rotor notching press are arranged on the mounting platform, the top of two notching press processing stations is provided with the linkage manipulator that is comprised of a plurality of manipulators that slide along guide rail, realized the transhipment of punching to be processed between each station, the both sides of stator-slot puncher and rotor notching press all are provided with the plate chain line, realize punching, the carrying of stator and rotor, every batten chain line is provided with corresponding single manipulator, by with the cooperating of linkage manipulator, realize the material loading of punching, and the later blanking of stator and rotor of processing, manipulator is controlled by servomotor, greatly improved control accuracy, stator-slot puncher and rotor notching press are provided with the checkout gear that is comprised of industrial camera and controller, industrial camera is taken pictures to the stator or the rotor that machine, then to take a picture and carry out digital processing, whether the size that detects the middle processing work of taking a picture is qualified, when defective, pass through to detect the controller trigger attention device, prevented that workpiece from the situation of scrapping in batches occuring, feeding manipulator is provided with position control device and feeding control device, position control device comprises camera and is attached thereto the register control that connects, by camera stockpile is taken pictures, stockpile is carried out initial alignment, in the movement travel of controlling it by register control, the feeding control device comprises load cell, shaking device and the Weighting Control device that connects both, the assurance feeding manipulator is only got a slice punching at every turn, be provided with the full wafer station between material loading chain printed line and the stator-slot puncher, punching is put in order, be convenient to carry out stator punching groove processing, use the automatic jet-bedding of the motor stamping system of this utility model structure to realize self-feeding, feeding, processing, the automation mechanized operation of the operations such as discharging, easy to operate, greatly must improve operating efficiency.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of full wafer station shown in Figure 1;
Fig. 3 is the structural representation of checkout gear shown in Figure 1;
Fig. 4 is the structure schematic diagram of position control device shown in Figure 1;
Fig. 5 is the structure schematic diagram of feeding control device shown in Figure 1.
Wherein, 1--mounting platform, the 2--stator-slot puncher, 3--rotor notching press, 4--stator blanking chain printed line, 5--material loading chain printed line, 6--rotor blanking chain printed line, the 7--cradling piece, the 8--hanging rail, the 9--checkout gear, the 10--bracing frame, the 11--feeding manipulator, the 12--position control device, 13--feeding control device, 14--full wafer station, 15--stator blanking mechanical hand, 16--rotor blanking mechanical hand, 17--the first manipulator, 18--the second manipulator, 19--the 3rd manipulator, 20--the 4th manipulator, 21--the 5th manipulator, the 22--chassis, the 23--guide rod, the 24--motor, 25--chassis base, the 26--projection, the 27--punching, the 28--industrial camera, 29--detects controller, the 30--alarming device, the 31--camera, the 32--register control, the 33--load cell, 34--Weighting Control device, the 35--shaking device.。
The specific embodiment
Describe preferred embodiment of the present utility model in detail below in conjunction with accompanying drawing.
Fig. 1 and Fig. 2 have shown the specific embodiment of the automatic jet-bedding of a kind of motor stamping of the utility model system: the automatic jet-bedding of a kind of motor stamping system, comprise mounting seat 1, mounting seat 1 is provided with stator-slot puncher 2 and rotor notching press 3 side by side on the direction vertical with axis, mounting seat 1 is provided with stator blanking chain printed line 4 between stator-slot puncher 2 and rotor notching press 3, mounting seat 1 is provided with material loading chain printed line 5 at stator-slot puncher 2 with respect to a side of stator blanking chain printed line 4, mounting seat 1 is provided with rotor blanking chain printed line 6 at rotor notching press 3 with respect to a side of stator blanking chain printed line 4, stator-slot puncher 2 and rotor notching press 3 are provided with checkout gear 9, material loading chain printed line 5 is provided with bracing frame 10, bracing frame 10 is provided with by servomotor control feeding manipulator 11, feeding manipulator 11 is provided with position control device 12 and feeding control device 13, stator blanking chain printed line 4 is provided with bracing frame 10, bracing frame 10 is provided with the stator blanking mechanical hand 15 by servomotor control, chain printed line 6 is provided with bracing frame 10 under the rotor, bracing frame 10 is provided with the rotor blanking mechanical hand 16 by servomotor control, be provided with full wafer station 14 between material loading chain printed line 5 and the stator-slot puncher 3, mounting seat 1 axial two ends are respectively equipped with cradling piece 7, be provided with the hanging rail 8 that connects two stands bar 7 tops between the two stands bar 7, hanging rail 8 be positioned at stator-slot puncher 2 and rotor notching press 3 processing stations directly over, guide rail 8 is provided with the linkage manipulator that is comprised of a plurality of manipulators, manipulator is controlled by servomotor, manipulator and hanging rail 8 are slidingly connected, linkage manipulator is comprised of 5 manipulators, comprise the first manipulator 17, the second manipulator 18, the 3rd manipulator 19, the 4th manipulator 20 and the 5th manipulator 21, the sliding stroke of the first manipulator 17 is between upper flitch chain line 5 and the full wafer station 14, the sliding stroke of the second manipulator 18 is between full wafer station and the stator processing notching press, the sliding stroke of the 3rd manipulator 19 is between stator processing notching press 2 and the stator blanking chain printed line 4, the sliding stroke of the 4th manipulator 20 is between stator blanking chain printed line 4 and the rotor machining notching press 3, and the sliding stroke of the 5th manipulator 21 is between rotor machining notching press 3 and the rotor blanking plate chain line 6.
Use motor stamping stacking that fork truck will be to be processed to place on the upper flitch chain line 5, by upper flitch chain line 5 punching heap is moved to and to treat full wafer station 14, feeding manipulator 11 is lifted to highest point, carry out initial alignment by 12 pairs of stockpiles of position control device, feeding manipulator 11 is moved horizontally to directly over the stockpile and drops to the headroom height of stockpile subsequently, feeding manipulator 11 picks up the monolithic punching, by feeding control device 13 unnecessary punching is shaken off, feeding manipulator 11 is finished the punching handing-over with the first manipulator 17 that the monolithic punching is promoted to certain altitude and linkage manipulator subsequently.After linkage manipulator shifts out upper flitch chain line 5, feeding manipulator 11 descends and repeats above-mentioned circulation, the first manipulator 17 of linkage manipulator moves to full wafer station 14 tops with punching, paw is unclamped, punching falls, and the first manipulator 17 translations of linkage manipulator are returned flitch chain line 5 and waited for next material loading.Punching after full wafer is finished is then taken away by the second manipulator 18 of linkage manipulator and is moved to stator-slot puncher 2 and carry out the jet-bedding operation, and rotor separates.Rotor after the separation is mentioned the punching that separates by the 3rd manipulator 19 of linkage manipulator by stator-slot puncher 2, move to stator blanking plate chain line 4, stator blanking mechanical hand 15 moves up and finishes handing-over with the 3rd machinery 19 hands of linkage manipulator, then drop to the stator blanking and pile to get height, stator is placed on stator heap top, the delivery position that moves up again, the 4th manipulator 20 of waiting for linkage manipulator are taken rotor sheet to rotor notching press 3 away are carried out next step processing.In process, detect by the 9 pairs of rotors of checkout gear that are arranged on the rotor notching press 3, when falling short of specifications, size sends alarm signal, after the jet-bedding end of job, last again by the 5th manipulator 21 of linkage manipulator with rotor, mentioned by rotor notching press 3, be transported to rotor blanking plate chain line 6, moved up by rotor blanking mechanical hand 16 and to finish handing-over with the 5th manipulator 21 of linkage manipulator, then drop to the rotor blanking and pile to get height, rotor is placed on rotor heap top.
Fig. 2 has shown the specific embodiment of full wafer station in the automatic jet-bedding of a kind of motor stamping of the utility model system: this full wafer station 14 forms by rotatable chassis 22 with perpendicular to the guide rod 23 on chassis 22, chassis 22 is provided with the chassis base 25 of connecting base plate 22 and mounting seat 1 away from the one side of guide rod 23, be provided with the electric rotating machine 24 of connecting base plate in the chassis base 25, guide rod 23 is provided with projection 26.
The first manipulator 17 of linkage manipulator moves to full wafer station 14 tops with motor stamping 27, paw is unclamped, and punching 27 is by guide rod 23 down slidings, and chassis 22 rotates under the drive of motor 24 simultaneously, until the notch of punching 27 and projection 26 be when consistent, punching falls.
Fig. 3 has shown the specific embodiment of checkout gear in the automatic jet-bedding of a kind of motor stamping of the utility model system: this checkout gear 9 comprises the industrial camera 28 that is arranged on the notching press and the detection controller 29 that links to each other with industrial camera 28, industrial camera 28 is arranged at notching press processing stations top, detects the controller connection alarming device 30 is set.
28 pairs of stators that machine of industrial camera or rotor are taken pictures, then to take a picture and carry out digital processing, whether the size that detects the middle processing work of taking a picture qualified, when defective by detecting controller 29 trigger attention devices 30.
Fig. 4 has shown the specific embodiment of position control device in the automatic jet-bedding of a kind of motor stamping of the utility model system: this position control device 12 comprises camera 31 and is attached thereto the register control 32 that connects, camera 31 camera lenses arrange down, and register control 32 is connected with servomotor.
Fig. 5 has shown the specific embodiment of feeding control device in the automatic jet-bedding of a kind of motor stamping of the utility model system: this feeding control device 13 comprises load cell 33, the shaking device 34 that is arranged on the feeding manipulator and the Weighting Control device 35 that connects both.
Adopt the beneficial effect of above technical scheme to be: to use the automatic jet-bedding of the motor stamping system of this utility model structure to realize the automation mechanized operation of the operations such as self-feeding, feeding, processing, discharging, can in process, detect workpiece simultaneously, prevent the situation of scrapping in batches, easy to operate, greatly must improve operating efficiency.
Above-described only is preferred embodiment of the present utility model; should be pointed out that for the person of ordinary skill of the art, under the prerequisite that does not break away from the utility model creation design; can also make some distortion and improvement, these all belong to protection domain of the present utility model.
Claims (10)
1. the automatic jet-bedding of motor stamping system, comprise mounting seat, it is characterized in that: described mounting seat is provided with stator-slot puncher and rotor notching press side by side on the direction vertical with axis, mounting seat is provided with stator blanking chain printed line between stator-slot puncher and rotor notching press, mounting seat is provided with material loading chain printed line at stator-slot puncher with respect to a side of stator blanking chain printed line, mounting seat is provided with rotor blanking chain printed line at the rotor notching press with respect to a side of stator blanking chain printed line, the axial two ends of mounting seat are respectively equipped with cradling piece, be provided with the hanging rail that connects two stands masthead section between the two stands bar, hanging rail be positioned at stator-slot puncher and rotor notching press processing stations directly over, hanging rail is provided with the linkage manipulator that is comprised of a plurality of manipulators, manipulator is controlled by servomotor, manipulator and guide rail are slidingly connected, material loading chain printed line is provided with bracing frame, and bracing frame is provided with by servomotor control feeding manipulator.
2. the automatic jet-bedding of motor stamping according to claim 1 system, it is characterized in that: described stator-slot puncher and rotor notching press are provided with checkout gear.
3. the automatic jet-bedding of motor stamping according to claim 2 system, it is characterized in that: described checkout gear comprises the industrial camera that is arranged on the notching press and the detection controller that links to each other with industrial camera, industrial camera is arranged at notching press processing stations top, detects controller and also connects alarming device is set.
4. the automatic jet-bedding of motor stamping according to claim 1 system, it is characterized in that: described feeding manipulator is provided with position control device and feeding control device.
5. the automatic jet-bedding of motor stamping according to claim 4 system, it is characterized in that: described position control device comprises the camera that is arranged on the feeding manipulator and is attached thereto the register control that connects, camera gun arranges down, and register control is connected with servomotor.
6. the automatic jet-bedding of motor stamping according to claim 4 system, it is characterized in that: described feeding control device comprises load cell, the shaking device that is arranged on the feeding manipulator and the Weighting Control device that connects both.
7. the automatic jet-bedding of motor stamping according to claim 1 system, it is characterized in that: be provided with the full wafer station between described material loading chain printed line and the stator-slot puncher, the full wafer station forms by rotatable chassis with perpendicular to the guide rod on chassis, the chassis is provided with the chassis base of connecting base plate and mounting seat away from the one side of guide rod, be provided with the electric rotating machine of connecting base plate in the base of chassis, vertically be provided with projection on the guide rod.
8. the automatic jet-bedding of motor stamping according to claim 1 system, it is characterized in that: described stator blanking chain printed line is provided with bracing frame, and bracing frame is provided with the stator blanking mechanical hand by servomotor control; The chain printed line is provided with bracing frame under the described rotor, and bracing frame is provided with the rotor blanking mechanical hand by servomotor control.
9. the automatic jet-bedding of motor stamping according to claim 1 system, it is characterized in that: described linkage manipulator is comprised of 5 manipulators, comprises the first manipulator, the second manipulator, the 3rd manipulator, the 4th manipulator and the 5th manipulator.
10. the automatic jet-bedding of motor stamping according to claim 8 system, it is characterized in that: the sliding stroke of described the first manipulator is between upper flitch chain line and the full wafer station, the sliding stroke of described the second manipulator is between full wafer station and the stator processing notching press, the sliding stroke of described the 3rd manipulator is between stator processing notching press and the stator blanking chain printed line, the sliding stroke of described the 4th manipulator is between stator blanking chain printed line and the rotor machining notching press, and the sliding stroke of described the 5th manipulator is between rotor machining notching press and the rotor blanking plate chain line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320162054 CN203197080U (en) | 2013-04-03 | 2013-04-03 | Motor punching automatic notching system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320162054 CN203197080U (en) | 2013-04-03 | 2013-04-03 | Motor punching automatic notching system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203197080U true CN203197080U (en) | 2013-09-18 |
Family
ID=49141220
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320162054 Withdrawn - After Issue CN203197080U (en) | 2013-04-03 | 2013-04-03 | Motor punching automatic notching system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203197080U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103840616A (en) * | 2013-04-03 | 2014-06-04 | 芜湖德力自动化装备科技有限公司 | Automatic notching system for motor blank |
| CN104111048A (en) * | 2014-04-21 | 2014-10-22 | 衢州兰玲机电科技有限公司 | Squirrel-cage motor stator core detection machine |
| CN104111045A (en) * | 2014-04-21 | 2014-10-22 | 衢州兰玲机电科技有限公司 | Squirrel-cage motor rotor core detection machine |
| CN105458062A (en) * | 2015-12-19 | 2016-04-06 | 东莞市誉铭新精密技术股份有限公司 | Automatic punching machine |
| CN114669663A (en) * | 2022-03-28 | 2022-06-28 | 滁州市康乾嘉业模具设备制造有限公司 | Double-deck aluminum plate's tensile mould |
-
2013
- 2013-04-03 CN CN 201320162054 patent/CN203197080U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103840616A (en) * | 2013-04-03 | 2014-06-04 | 芜湖德力自动化装备科技有限公司 | Automatic notching system for motor blank |
| CN103840616B (en) * | 2013-04-03 | 2016-09-14 | 芜湖德力自动化装备科技有限公司 | A kind of motor stamping automatic jet-bedding system |
| CN104111048A (en) * | 2014-04-21 | 2014-10-22 | 衢州兰玲机电科技有限公司 | Squirrel-cage motor stator core detection machine |
| CN104111045A (en) * | 2014-04-21 | 2014-10-22 | 衢州兰玲机电科技有限公司 | Squirrel-cage motor rotor core detection machine |
| CN105458062A (en) * | 2015-12-19 | 2016-04-06 | 东莞市誉铭新精密技术股份有限公司 | Automatic punching machine |
| CN114669663A (en) * | 2022-03-28 | 2022-06-28 | 滁州市康乾嘉业模具设备制造有限公司 | Double-deck aluminum plate's tensile mould |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130918 Effective date of abandoning: 20160914 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |