CN213760543U - Ferment liquid distillation enrichment facility - Google Patents
Ferment liquid distillation enrichment facility Download PDFInfo
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- CN213760543U CN213760543U CN202022112441.4U CN202022112441U CN213760543U CN 213760543 U CN213760543 U CN 213760543U CN 202022112441 U CN202022112441 U CN 202022112441U CN 213760543 U CN213760543 U CN 213760543U
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- tank body
- concentration
- concentration tank
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- distillation
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- 239000007788 liquid Substances 0.000 title claims abstract description 104
- 238000004821 distillation Methods 0.000 title claims abstract description 45
- 238000010438 heat treatment Methods 0.000 claims abstract description 31
- 239000003814 drug Substances 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 abstract description 10
- 102000004190 Enzymes Human genes 0.000 abstract description 9
- 108090000790 Enzymes Proteins 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 7
- 238000009835 boiling Methods 0.000 abstract description 3
- 238000007789 sealing Methods 0.000 abstract description 3
- 238000001514 detection method Methods 0.000 description 6
- 238000000855 fermentation Methods 0.000 description 4
- 230000004151 fermentation Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 241000186660 Lactobacillus Species 0.000 description 1
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 235000021329 brown rice Nutrition 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229940039696 lactobacillus Drugs 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229940126680 traditional chinese medicines Drugs 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
Abstract
The utility model relates to a ferment liquid distillation concentration device, which comprises a concentration tank body, a condenser, a support frame and a heating device for heating the concentration tank body, wherein the support frame is arranged at the lower end of the concentration tank body, a charging pipe is arranged at the upper end part of the concentration tank body, a deslagging pipe is arranged at the lower end part of the concentration tank body, the ferment liquid distillation concentration device also comprises a vacuum pump and a collection cover, and the collection cover is arranged at the upper end part of the concentration tank body and is communicated with the interior of the concentration tank body in a sealing way; a first communicating pipe is arranged between the collecting cover and the condenser, and a second communicating pipe is arranged between the condenser and the vacuum pump; a medicine outlet pipe is arranged on the second communicating pipe; under the condition of negative pressure, the boiling temperature of the liquid in the concentration tank body is reduced, so that the problem of enzyme activity reduction caused by overhigh distillation temperature in the distillation concentration process is solved.
Description
Technical Field
The utility model belongs to the technical field of ferment liquid concentrator, concretely relates to ferment liquid distillation enrichment facility.
Background
The ferment is a mixed fermentation broth which is prepared by taking fresh vegetables, fruits, brown rice, medicinal and edible traditional Chinese medicines and other plants as raw materials, juicing or extracting a series of processes, and then adding yeast, lactobacillus and other fermentation strains for fermentation, and contains abundant nutrient components such as saccharides, organic acids, minerals, vitamins, phenols, terpenes and other biological active substances such as important enzymes. The production process of the ferment mainly comprises the working procedures of juicing or extracting, fermenting, concentrating and the like. Concentration is an important process in the production process of ferment, and distillation concentration is usually adopted for concentration.
The Chinese utility model patent with the publication number of CN207412777U discloses a medicine distillation and concentration device, which comprises a distillation chamber, a heating device, a feeding pipe, a discharging pipe, a first air outlet pipe, a second air outlet pipe and a third air outlet pipe, wherein the distillation chamber is arranged on the upper end surface of the heating device, a vertically arranged high liquid level sensor and a vertically arranged low liquid level sensor are arranged inside the distillation chamber, one ends of the high liquid level sensor and the low liquid level sensor, which are far away from the distillation chamber, are electrically connected with an alarm, the first air outlet pipe, the second air outlet pipe and the third air outlet pipe are sequentially communicated, and the second air outlet pipe is spirally wound in the side wall of the distillation chamber; the problems of dry burning and the like are prevented by the low liquid level sensor; when the distillation and concentration device is used for concentrating enzyme liquid, enzyme activity is easily reduced due to overhigh distillation temperature.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem that the activity of ferment is reduced due to overhigh distillation temperature in the distillation and concentration process, the utility model provides a ferment liquid distillation and concentration device; in order to achieve the above object, the utility model discloses a technical scheme specifically as follows:
a ferment liquid distillation concentration device comprises a concentration tank body, a condenser, a support frame and a heating device for heating the concentration tank body, wherein the support frame is arranged at the lower end of the concentration tank body, a feeding pipe is arranged at the upper end part of the concentration tank body, a slag discharge pipe is arranged at the lower end part of the concentration tank body, the ferment liquid distillation concentration device further comprises a vacuum pump and a collection cover, and the collection cover is arranged at the upper end part of the concentration tank body and is communicated with the interior of the concentration tank body in a sealing manner; a first communicating pipe is arranged between the collecting cover and the condenser, and a second communicating pipe is arranged between the condenser and the vacuum pump; and a medicine outlet pipe is arranged on the second communicating pipe.
The utility model discloses a ferment liquid distillation enrichment facility's beneficial effect: the vacuum pump is arranged, and the vacuum pump enables the pressure of the concentration tank body to be maintained in a negative pressure state through the first channel, the condenser, the second channel and the collection cover; the heating device heats the concentration tank body to realize negative pressure distillation; under the condition of negative pressure, the boiling temperature of the liquid in the concentration tank body is reduced, so that the problem of enzyme activity reduction caused by overhigh distillation temperature in the distillation concentration process is solved.
Furthermore, a buffer tank is arranged on the second communicating pipe, and the second communicating pipes which are respectively used for being connected with the condenser or the vacuum pump are respectively arranged at the upper end part of the buffer tank; the medicine outlet pipe is arranged at the lower end part of the buffer tank.
Has the advantages that: through the arrangement of the buffer tank, the gas-liquid separation of the material flowing out of the condenser in the buffer tank is realized, the liquid is gathered at the bottom of the buffer tank, and the gas flows out through the upper end part of the buffer tank body; prevent that liquid from blockking up the second communicating pipe, influence the vacuum pump to the evacuation of the concentrated jar body.
Furthermore, a first liquid level sensor is arranged in the buffer tank, and an electromagnetic valve is arranged on the medicine outlet pipe; the ferment liquid distillation and concentration device further comprises a first processor, and the first liquid level sensor and the electromagnetic valve are respectively in electric signal connection with the first processor.
Has the advantages that: when the liquid level in the buffer tank submerges the first liquid level sensor, the first liquid level sensor generates an electric signal and transmits the electric signal to the first processor, the electromagnetic valve is sent out after the first processor is analyzed and processed, the electromagnetic valve is opened, liquid is discharged from the medicine outlet pipe, the liquid level in the buffer tank is too high, and the liquid flows back into the second communicating pipe.
Further, the ferment liquid distillation and concentration device also comprises a second liquid level sensor, a second processor and an alarm; the second liquid level sensor is arranged on the inner side surface of the circumference of the concentration tank body and is used for detecting the limit liquid level in the concentration tank body; the alarm is arranged on the circumferential side surface of the concentrating tank body; and the alarm and the second liquid level sensor are respectively connected with the second processor through electric signals.
Has the advantages that: when the liquid level in the concentration tank body continuously drops in the distillation process, when the liquid level drops to the limit liquid level, the second liquid level sensor generates a signal and transmits the signal to the second processor, and the second processor sends an instruction to the alarm after analyzing and processing, so that the alarm gives an alarm; reminding an operator that the liquid level in the concentration tank body reaches a limit liquid level, and supplementing raw materials or stopping distillation, thereby preventing the concentration tank body from being evaporated to dryness.
Further, the heating device comprises a heating plate and a temperature sensor, the heating plate is arranged at the bottom of the concentration tank body, and the temperature sensor is arranged on the inner side surface of the concentration tank body positioned on the lower side of the second liquid level sensor; the heating plate and the temperature sensor are respectively connected with the second processor through electric signals.
Has the advantages that: the temperature sensor is arranged at the lower side of the second liquid level sensor, detects the temperature of the liquid in the concentrating tank body, generates an electric signal and transmits the electric signal to the second processor, after the second processor analyzes and processes the electric signal, the power of the heating plate is increased when the temperature is too low, and the power of the heating plate is reduced when the temperature is too high, so that the liquid is maintained in a certain temperature range; preventing the activity of the enzyme from being influenced by overhigh temperature; too low a temperature reduces the concentration efficiency.
Further, the ferment liquid distillation and concentration device further comprises a pressure sensor, wherein the pressure sensor is arranged in the upper end part of the concentration tank body and is used for detecting the vacuum degree in the concentration tank body; and the pressure sensor and the vacuum pump are respectively in electric signal connection with the second processor.
Has the advantages that: pressure sensor detects the internal vacuum degree of concentrated jar to produce the signal transmission and give the second treater, the vacuum pump passes through signal control power, thereby makes the internal maintenance of concentrated jar at certain vacuum degree, is favorable to ferment distillation concentration.
Further, a vacuum detection meter is arranged at the upper end part of the concentration tank body.
Has the advantages that: through setting up the vacuum test table, the operating personnel direct observation of being convenient for is the vacuum in the concentrator jar.
Drawings
Fig. 1 is a schematic perspective view of an embodiment of a ferment liquid distillation and concentration apparatus of the present invention;
FIG. 2 is a front view of FIG. 1;
FIG. 3 is a top view of FIG. 1;
FIG. 4 is a cross-sectional view taken at A-A of FIG. 3;
FIG. 5 is a schematic diagram of an embodiment of the present invention;
fig. 6 is a second schematic diagram of the embodiment of the ferment liquid distillation and concentration device of the present invention.
Reference numbers in the figures: 1-a concentration tank body, 2-a condenser, 3-a support frame, 4-a vacuum pump, 5-a collection cover, 6-a heating device, 61-a heating plate, 62-a temperature sensor, 7-a feeding pipe, 8-a slag discharge pipe, 9-a first communicating pipe, 10-a second communicating pipe, 11-a vacuum detection meter, 12-a buffer tank, 13-a medicine discharge pipe, 14-an electromagnetic valve, 15-a first liquid level sensor, 16-a first processor, 17-a second liquid level sensor, 18-a second processor, 19-an alarm and 20-a pressure sensor.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments:
the embodiment of the ferment liquid distillation enrichment facility of the utility model is shown in fig. 1-4, including the concentrated tank body 1, the condenser 2, the support frame 3, the vacuum pump 4, collect the cover 5 and be used for the heating device 6 of the 1 heating of the concentrated tank body. The support frame 3 is arranged at the lower end of the concentration tank body 1, the feeding pipe 7 is arranged at the upper end part of the concentration tank body 1, the deslagging pipe 8 is arranged at the lower end part of the concentration tank body 1, and the collecting cover 5 is arranged at the upper end part of the concentration tank body 1 and is communicated with the interior of the concentration tank body 1 in a sealing way; a first communicating pipe 9 is arranged between the collecting cover 5 and the condenser 2, and a second communicating pipe 10 is arranged between the condenser 2 and the vacuum pump 4; the second communicating tube 10 is provided with a chemical outlet tube 13. Wherein the condenser 2 is vertically arranged, the first communicating pipe 9 is communicated with the upper end part of the condenser 2, and the second communicating pipe 10 is communicated with the lower end part of the condenser 2. And the upper end of the concentration tank body 1 is provided with a vacuum detection meter 11, the vacuum detection meter 11 is a detection meter for the vacuum degree, and the vacuum degree in the concentration tank can be directly observed by an operator conveniently by arranging the vacuum detection meter 11.
In the present embodiment, the second communication pipe 10 is provided with the buffer tank 12, and the second communication pipes 10 for connection to the condenser 2 or the vacuum pump 4, respectively, are provided at the upper end portions of the buffer tank 12, respectively; the medicine outlet pipe 13 is arranged at the lower end part of the buffer tank 12; through the arrangement of the buffer tank 12, the gas-liquid separation of the material flowing out of the condenser 2 in the buffer tank 12 is realized, the liquid is gathered at the bottom of the buffer tank 12, and the gas flows out through the upper end part of the buffer tank 12; the liquid is prevented from blocking the second communicating pipe 10, and the vacuum pump 4 is prevented from influencing the vacuum pumping of the concentration tank body 1. As shown in fig. 5, a first liquid level sensor 15 is arranged in the buffer tank 12, and an electromagnetic valve 14 is arranged on the medicine outlet pipe 13; the ferment liquid distillation and concentration device further comprises a first processor 16, and the first liquid level sensor 15 and the electromagnetic valve 14 are respectively in electric signal connection with the first processor 16; when the liquid level in the buffer tank 12 submerges the first liquid level sensor 15, the first liquid level sensor 15 generates an electric signal and transmits the electric signal to the first processor 16, the first processor 16 analyzes and processes the electric signal and then sends an instruction to the electromagnetic valve 14, the electromagnetic valve 14 is opened, liquid is discharged from the medicine outlet pipe 13, the liquid level in the buffer tank 12 is too high, and the liquid flows back into the second communicating pipe 10. In other embodiments, the first liquid level sensor and the first processor are not arranged, the electromagnetic valve for controlling the on-off of the medicine outlet pipe is replaced by a manual mechanical valve, an observation window is arranged on the side surface of the buffer tank, and the liquid in the buffer tank is discharged in a mode of manually observing and manually opening the mechanical valve. The first liquid level sensor 15 is a drop-in type liquid level sensor, and the first processor 16 is a programmable single chip microcomputer.
In this embodiment, as shown in fig. 6, the ferment liquid distillation and concentration apparatus further includes a second liquid level sensor 17, a second processor 18, an alarm 19 and a pressure sensor 20; the second liquid level sensor 17 is arranged on the inner side surface of the circumference of the concentration tank body 1 and is used for detecting the limit liquid level in the concentration tank body 1; the alarm 19 is arranged on the circumferential side surface of the concentrating tank body 1; the alarm 19 and the second liquid level sensor 17 are respectively connected with the second processor 18 through electric signals; when the liquid in the concentration tank body 1 is distilled, the liquid level continuously drops, when the liquid level drops to the limit liquid level, the second liquid level sensor 17 generates a signal and transmits the signal to the second processor 18, the second processor 18 sends an instruction to the alarm 19 after analyzing and processing, and the alarm 19 gives an alarm; reminding an operator that the liquid level in the concentration tank body 1 reaches a limit liquid level, and needing to supplement raw materials or stop distillation, thereby preventing the concentration tank body 1 from being evaporated to dryness. The pressure sensor 20 is arranged in the upper end part of the concentration tank body 1 and is used for detecting the vacuum degree in the concentration tank body 1; the pressure sensor 20 and the vacuum pump 4 are respectively in electric signal connection with the second processor 18; the pressure sensor 20 detects the vacuum degree in the concentration tank body 1, generates a signal and transmits the signal to the second processor 18, and the vacuum pump 4 adjusts the power through the signal, so that the vacuum degree in the concentration tank body 1 is maintained at a certain vacuum degree, and the enzyme distillation concentration is facilitated. The second liquid level sensor 17 is a drop-in liquid level sensor, the second processor 18 is a programmable single chip microcomputer, and the pressure sensor 20 is an air pressure sensor. The heating device 6 comprises a heating plate 61 and a temperature sensor 62, the heating plate 61 is arranged at the bottom of the concentration tank body 1, and the temperature sensor 62 is arranged on the inner side surface of the concentration tank body 1 at the lower side of the second liquid level sensor 17; the heating plate 61 and the temperature sensor 62 are respectively in electric signal connection with the second processor 18, and the temperature sensor 62 is a PT100 temperature sensor 62; the temperature sensor 62 is arranged at the lower side of the second liquid level sensor 17, detects the temperature of the liquid in the concentrating tank body 1, generates an electric signal and transmits the electric signal to the second processor 18, after the second processor 18 analyzes and processes the temperature, the power of the heating plate 61 is increased when the temperature is too low, and the power of the heating plate 61 is reduced when the temperature is too high, so that the liquid is maintained in a certain temperature range; preventing the activity of the enzyme from being influenced by overhigh temperature; too low a temperature reduces the concentration efficiency. In other embodiments, heating device is the pipeline, and the pipeline winding is connected with the hot water source on the circumference lateral surface of the concentrated jar of body, the both ends of pipeline respectively, through injecting circulation hot water into the pipeline, realizes the heating through hot water to the concentrated jar of body.
When in use, the vacuum pump 4 maintains the pressure of the concentration tank body 1 in a negative pressure state through the first channel, the condenser 2, the second channel and the collecting cover 5; the heating device 6 heats the concentration tank body 1, and the liquid in the concentration tank body 1 is maintained in a certain range, so that negative pressure distillation is realized; under the condition of negative pressure, the boiling temperature of the liquid in the concentration tank body 1 is reduced, so that the problem of enzyme activity reduction caused by overhigh distillation temperature in the distillation concentration process is solved; after the distilled gas is condensed by the condenser 2, gas-liquid separation is realized in the buffer tank 12, the liquid is discharged through the medicine outlet pipe 13, and the gas is pumped away by the vacuum pump 4.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and replacements can be made without departing from the technical principle of the present invention, and these modifications and replacements should also be regarded as the protection scope of the present invention.
Claims (7)
1. A ferment liquid distillation concentration device comprises a concentration tank body, a condenser, a support frame and a heating device for heating the concentration tank body, wherein the support frame is arranged at the lower end of the concentration tank body; a first communicating pipe is arranged between the collecting cover and the condenser, and a second communicating pipe is arranged between the condenser and the vacuum pump; and a medicine outlet pipe is arranged on the second communicating pipe.
2. The apparatus for distilling and concentrating ferment liquid according to claim 1, wherein a buffer tank is disposed on the second communicating pipe, and the second communicating pipes for respectively connecting to the condenser or the vacuum pump are respectively disposed at an upper end of the buffer tank; the medicine outlet pipe is arranged at the lower end part of the buffer tank.
3. The apparatus for distilling and concentrating ferment liquid according to claim 2, wherein a first liquid level sensor is disposed in the buffer tank, and an electromagnetic valve is disposed on the medicine outlet pipe; the ferment liquid distillation and concentration device further comprises a first processor, and the first liquid level sensor and the electromagnetic valve are respectively in electric signal connection with the first processor.
4. The ferment liquid distillation and concentration device of claim 1, further comprising a second liquid level sensor, a second processor and an alarm; the second liquid level sensor is arranged on the inner side surface of the circumference of the concentration tank body and is used for detecting the limit liquid level in the concentration tank body; the alarm is arranged on the circumferential side surface of the concentrating tank body; and the alarm and the second liquid level sensor are respectively connected with the second processor through electric signals.
5. The apparatus for distilling and concentrating ferment liquid according to claim 4, wherein the heating means comprises a heating plate disposed at the bottom of the concentrating tank and a temperature sensor disposed on the inner side of the concentrating tank at the lower side of the second liquid level sensor; the heating plate and the temperature sensor are respectively connected with the second processor through electric signals.
6. The ferment liquid distillation and concentration device according to claim 4, further comprising a pressure sensor disposed in an upper end portion of the concentration tank for detecting a vacuum degree in the concentration tank; and the pressure sensor and the vacuum pump are respectively in electric signal connection with the second processor.
7. The apparatus for distilling and concentrating ferment liquid according to claim 1, wherein a vacuum gauge is provided at an upper end of the concentrating tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022112441.4U CN213760543U (en) | 2020-09-23 | 2020-09-23 | Ferment liquid distillation enrichment facility |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022112441.4U CN213760543U (en) | 2020-09-23 | 2020-09-23 | Ferment liquid distillation enrichment facility |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213760543U true CN213760543U (en) | 2021-07-23 |
Family
ID=76906192
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022112441.4U Expired - Fee Related CN213760543U (en) | 2020-09-23 | 2020-09-23 | Ferment liquid distillation enrichment facility |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213760543U (en) |
-
2020
- 2020-09-23 CN CN202022112441.4U patent/CN213760543U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210723 |