WO2019095654A1 - Combustible gas preparation apparatus - Google Patents

Combustible gas preparation apparatus Download PDF

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Publication number
WO2019095654A1
WO2019095654A1 PCT/CN2018/087190 CN2018087190W WO2019095654A1 WO 2019095654 A1 WO2019095654 A1 WO 2019095654A1 CN 2018087190 W CN2018087190 W CN 2018087190W WO 2019095654 A1 WO2019095654 A1 WO 2019095654A1
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Prior art keywords
tank
waste
pool body
waste liquid
storage tank
Prior art date
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PCT/CN2018/087190
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French (fr)
Chinese (zh)
Inventor
鄢碧珠
Original Assignee
鄢碧珠
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Application filed by 鄢碧珠 filed Critical 鄢碧珠
Publication of WO2019095654A1 publication Critical patent/WO2019095654A1/en

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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/04Bioreactors or fermenters specially adapted for specific uses for producing gas, e.g. biogas
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00Means for introduction, extraction or recirculation of materials, e.g. pumps
    • C12M29/04Filters; Permeable or porous membranes or plates, e.g. dialysis
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/30Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration
    • C12M41/34Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration of gas
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/48Automatic or computerized control
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M45/00Means for pre-treatment of biological substances
    • C12M45/02Means for pre-treatment of biological substances by mechanical forces; Stirring; Trituration; Comminuting

Definitions

  • the invention relates to the technical field of biogas preparation equipment, in particular to a flammable gas preparation device.
  • Biogas is a kind of combustible gas produced by microorganisms in an anaerobic environment under the conditions of temperature, humidity and pH.
  • the biogas is used more and more widely in rural areas, and the biogas pool for producing biogas is also more.
  • the existing biogas digesters use the single-channel recycling method to recover the waste after the fermentation of the waste.
  • the waste liquid in the waste can not be separated from the waste residue, which is not convenient for recycling and cleaning.
  • the secondary utilization rate is also low, and the existing biogas digesters cannot monitor the concentration of biogas when collecting biogas, and cannot ensure that the concentration of methane in the collected biogas can meet the collection standards.
  • the existing biogas digesters The lack of corresponding pretreatment equipment, the raw materials can not be crushed, the raw materials can not be completely fermented, and the energy utilization rate is low. Therefore, the research and development of new multi-channel treatment biogas digesters has attracted more and more researchers' attention.
  • a flammable gas preparation device including a waste liquid tank, a pulverization chamber, a pool body, a fermentation chamber, and a gas storage tank, wherein the bottom of the pool body is provided with a bottom plate, and the bottom plate
  • a single-chip microcomputer is installed at an intermediate position below the inner portion, and a fermentation chamber is disposed above the inner portion of the pool body, and a waste slag chamber is disposed below the inner portion of the pool body, and a gas storage tank is installed at one side of the pool body, and the pool body is away from
  • a waste liquid tank is installed below one side of the gas storage tank, and an air outlet pipe is installed above the side of the gas storage tank, and a heater is installed on the tank body above the waste liquid tank, and the inside of the fermentation tank is installed
  • a heating plate is mounted on the lower sides of the two sides, and an output end of the heater is connected to the heating plate, and a second electromagnetic valve is evenly mounted on the upper portion of the waste
  • a pulverizing chamber is installed on a side away from the gas storage tank, and a feeding hopper is installed above the pulverizing chamber, a pneumatic cylinder is installed at an intermediate position above the pool body, and a connecting plate is installed at an output end of the pneumatic cylinder.
  • a first motor is mounted below the connecting plate, a first rotating shaft is mounted on the output end of the first motor, a stirring blade is evenly mounted on the outer side of the first rotating shaft, and a pressing plate is mounted on the lower side of the first rotating shaft,
  • a second motor is mounted on both sides of one end of the crushing bin, and a second rotating shaft is mounted on the output end of the second motor, and the second rotating shaft passes through the crushing bin and extends to the inside of the crushing bin, and the outer side of the crushing bin
  • a rolling roller is installed, the outside of the rolling roller is evenly mounted with a grinding blade, a discharging pipe is installed below the crushing bin, and a methane sensor is installed inside the fermentation chamber near the heater side.
  • a filter tube is installed inside the fermentation chamber near a side of the methane sensor, a filter screen is installed inside the filter tube, and a first solenoid valve is installed at an intermediate position above the waste tank, and A liquid discharge pipe is installed under the liquid tank, and a liquid guiding pipe is installed at an input end of the first electromagnetic valve, the liquid guiding pipe passes through the cell body, and an end of the liquid guiding pipe away from the first electromagnetic valve is connected with the filter pipe.
  • the output end of the methane sensor is electrically connected to the input end of the single chip through a wire.
  • the agitating blades are provided in three groups, and the distance between adjacent agitating blades is the same.
  • the inside of the gas tank is uniformly installed with reinforcing ribs.
  • the tank body is installed with a box door below the end of the second motor, and a handle is mounted on the box door.
  • the cell body is provided with a transparent window above the one end of the second motor.
  • a sealing cover is installed at one end of the liquid discharge pipe away from the waste liquid tank, and a sealing gasket is installed at a joint of the sealing cover and the waste liquid tank.
  • the multi-channel treatment biogas tank is equipped with a waste liquid tank, a waste slag tank, a filter tube, a pneumatic cylinder and a pressure plate, and the pneumatic cylinder presses the waste material through the pressure plate, and the waste in the waste can be wasteed.
  • the filter tube can filter the water in the waste
  • the waste liquid and the waste residue are respectively stored in the waste liquid tank and the waste slag bin by means of multi-channel treatment, which not only facilitates the separation and collection of the waste, but also the waste liquid can be used.
  • the secondary utilization rate of waste is improved, and the device is equipped with a single-chip microcomputer and a methane sensor.
  • the methane sensor can monitor the concentration of methane and transmit the monitored data to the single-chip microcomputer.
  • the single-chip microcomputer Controlling the pumping pump for pumping, the degree of automation is high, effectively ensuring that the concentration of methane collected by the device can meet the collection standards.
  • the device is equipped with a second motor, a rolling roller and a grinding blade, which can crush the raw materials of large particles. The raw materials into small particles make the raw materials more fully fermented, thereby effectively improving the utilization rate of raw materials.
  • Figure 1 is a front cross-sectional view of the present invention
  • Figure 2 is a front elevational view of the present invention
  • Figure 3 is a top plan view of the pulverizing bin of the present invention.
  • an embodiment of the present invention provides a flammable gas preparation apparatus including a waste liquid tank 2, a pulverization chamber 12, a pool body 22, a fermentation chamber 24, and a gas storage tank 26, and a tank body 22
  • a bottom plate 28 is mounted under the bottom plate, and a single-chip microcomputer 19 is installed at an intermediate position below the bottom plate 28.
  • the single-chip microcomputer 19 can be an AT89C51 single-chip microcomputer.
  • the fermentation chamber 24 is disposed above the inside of the pool body 22, and the lower portion of the inner portion of the pool body 22 is disposed.
  • a gas storage tank 26 is installed on one side of the pool body 22, and a waste liquid tank 2 is installed below the side of the pool body 22 away from the gas storage tank 26, and the gas storage tank 26 is away from the side of the pool body 22 side.
  • An air outlet pipe 25 is installed, and a heater 8 is mounted on the pool body 22 above the waste liquid tank 2, and a heating plate 27 is mounted on both sides of the inside of the fermentation tank 24, and the output end of the heater 8 is connected to the heating plate 27, and the waste residue is connected.
  • a second solenoid valve 17 is evenly mounted on the upper portion of the interior of the chamber 20, and the input end of the second solenoid valve 17 is in communication with the fermentation chamber 24, and an air pump 16 is mounted on the side of the interior of the fermentation chamber 24 adjacent to the gas storage tank 26, where
  • the air pump 16 can be a VCH1028 air pump, and the air pump 23 is installed at the output end of the air pump 16
  • the air guiding tube 23 passes through the air tank 26 and extends to the inside of the air tank 26, and the pulverizing chamber 12 is mounted on the side of the inside of the fermentation chamber 24 that is away from the air tank 26, and the hopper 13 is mounted above the pulverizing chamber 12.
  • a pneumatic cylinder 15 is installed at an intermediate position above the pool body 22, and a connecting plate 14 is mounted at the output end of the pneumatic cylinder 15, and a first motor 11 is mounted below the connecting plate 14, where the first motor 11 can be a Y90S- 2, a first rotating shaft 21 is mounted on the output end of the first motor 11, a stirring blade 7 is evenly mounted on the outer side of the first rotating shaft 21, and a pressing plate 18 is mounted below the first rotating shaft 21, and both sides of the crushing bin 12 are A second motor 29 is mounted, where the second motor 29 can be a Y90S-2 motor, and the output of the second motor 29 is mounted with a second rotating shaft 32, and the second rotating shaft 32 passes through the crushing bin 12 and extends to the crushing.
  • the inside of the silo 12 and the outer side of the crushing bin 12 are mounted with a rolling roller 30, and the outer side of the rolling roller 30 is evenly mounted with a grinding blade 31, and a discharging pipe 10 is installed below the crushing bin 12, and the inside of the fermentation bin 24 is installed.
  • a methane sensor 9 is mounted above the side of the heater 8, where the methane sensor 9 can be
  • the GS40 sensor has a filter tube 6 installed inside the fermentation chamber 24 near the side of the methane sensor 9, and a filter screen 5 is installed inside the filter tube 6, and a first solenoid valve 3 is installed at an intermediate position inside the waste tank 2, A drain pipe 1 is installed below the waste liquid tank 2, and a liquid guiding tube 4 is installed at the input end of the first electromagnetic valve 3, the liquid guiding tube 4 passes through the pool body 22, and the liquid guiding tube 4 is away from the first electromagnetic valve 3.
  • One end of the methane sensor 9 is electrically connected to the input end of the single chip microcomputer 19 through a wire.
  • the agitating blades 7 are provided with three groups, and the distance between the adjacent agitating blades 7 is the same, the stirring effect is better, and the inside of the gas storage tank 26 is uniformly installed with reinforcing ribs, so that the gas storage tank 26 is more firm, the pool
  • a box door 33 is mounted on the lower side of the body 22 away from the end of the second motor 29, and a handle is mounted on the box door 33.
  • a transparent window is disposed above the end of the pool body 22 away from the second motor 29 to facilitate observation of the interior of the fermentation chamber 24.
  • a sealing cover is installed at one end of the drain pipe 1 away from the waste liquid tank 2, and a sealing gasket is installed at a joint of the sealing cover and the waste liquid tank 2, and the sealing property is better.
  • the device when using, the device is first connected to the power supply, and an appropriate amount of raw materials and catalytic liquid are added to the crushing bin 12 through the feeding hopper 13 to start the second motor 29, and the second motor 29 is driven by the second rotating shaft 32.
  • the roller 30 rotates, and the grinding blade 31 on the rolling roller 30 crushes the large particles in the raw material into smaller particles, and the crushed raw material enters the fermentation chamber 24 through the discharge pipe 10, and the user can start the first
  • the motor 11 and the heater 8 and the heater 8 heat the raw material through the heating plate 27 to provide the temperature required for the fermentation.
  • the first motor 11 drives the stirring blade 7 through the first rotating shaft 21 to rotate the raw material, and the methane in the fermentation chamber 24 is stirred.
  • the sensor 9 monitors in real time, and transmits the monitored data to the single-chip microcomputer 19.
  • the single-chip microcomputer 19 controls the air pump 16 to pump the biogas into the gas storage tank 26, and the fermentation chamber 24
  • the single chip microcomputer 19 controls the air pump 16 to be closed.
  • the first electromagnetic valve 3 is closed and the second electromagnetic valve 17 is opened, and the waste residue is passed.
  • the second solenoid valve 17 is stored in the waste sump 20, and the user can take out the waste liquid through the drain pipe 1 and take out the waste residue through the tank door 33.

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  • Engineering & Computer Science (AREA)
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Abstract

Disclosed is a combustible gas preparation apparatus, comprising a waste liquid box (2), a pulverization bin (12), a pool body (22), a fermentation bin (24) and a gas storage tank (26). The lower part of the pool body (22) is provided with a bottom plate (28), and a single-chip microcomputer (19) is mounted in the middle position of the lower part inside the bottom plate (28); the fermentation bin (24) is provided at the upper part inside the pool body (22), and a waste residue bin (20) is arranged at the lower part inside the pool body (22); and the gas storage tank (26) is mounted at one side of the pool body (22), and the waste liquid box (2) is mounted at the lower part of the side, away from the gas storage tank (26), of the pool body (22). The apparatus is provided with the waste liquid box (2), the waste residue bin (20), a filtering pipe (6), a gas pressure cylinder (15) and a pressing plate (18). The gas pressure cylinder (15) presses waste materials by means of the pressing plate (18), such that the waste liquid can be squeezed out from the waste materials, and the filtering pipe (6) can filter water from the waste materials. The waste liquid and waste residue can be respectively stored in the waste liquid box (2) and the waste residue bin (20) by means of a multi-channel processing method, not only facilitating the classification, collection and cleaning of the waste materials, but also enabling the waste liquid to be used as fertilizers for crops, thus improving the secondary utilization rate of the waste materials.

Description

一种可燃性气体制备设备Flammable gas preparation device 技术领域Technical field
本发明涉及沼气制备设备技术领域,具体为一种可燃性气体制备设备。The invention relates to the technical field of biogas preparation equipment, in particular to a flammable gas preparation device.
背景技术Background technique
沼气是有机物质在厌氧环境中,在一定的温度、湿度、酸碱度的条件下,通过微生物发酵作用,产生的一种可燃气体,沼气在农村使用越来越广泛,生产沼气的沼气池也多式多样,现有的沼气池在对发酵后的废料进行处理时,大多采用单通道的回收方式将废料回收,不能将废料中的废液与废渣进行分离,不仅不便于回收与清理,废料的二次利用率也较低,且现有沼气池在对沼气进行收集时,不能对沼气的浓度进行监测,不能确保收集的沼气中的甲烷浓度能够达到收集的标准,同时,现有的沼气池缺少相应的预处理设备,不能将原料进行碾碎,使得原料不能完全发酵,能源利用率低,因此,新型多通道处理沼气池的研发受到越来越多研究人员的重视。Biogas is a kind of combustible gas produced by microorganisms in an anaerobic environment under the conditions of temperature, humidity and pH. The biogas is used more and more widely in rural areas, and the biogas pool for producing biogas is also more. Diversified, the existing biogas digesters use the single-channel recycling method to recover the waste after the fermentation of the waste. The waste liquid in the waste can not be separated from the waste residue, which is not convenient for recycling and cleaning. The secondary utilization rate is also low, and the existing biogas digesters cannot monitor the concentration of biogas when collecting biogas, and cannot ensure that the concentration of methane in the collected biogas can meet the collection standards. At the same time, the existing biogas digesters The lack of corresponding pretreatment equipment, the raw materials can not be crushed, the raw materials can not be completely fermented, and the energy utilization rate is low. Therefore, the research and development of new multi-channel treatment biogas digesters has attracted more and more researchers' attention.
技术问题technical problem
本发明的目的在于提供一种可燃性气体制备设备,以解决上述背景技术中提出的问题。It is an object of the present invention to provide a flammable gas producing apparatus to solve the problems set forth in the above background art.
技术解决方案Technical solution
为实现上述目的,本发明提供如下技术方案:一种可燃性气体制备设备,包括废液箱、粉碎仓、池体、发酵仓和储气罐,所述池体的下方安装有底板,且底板内部下方的中间位置处安装有单片机,所述池体内部的上方设置有发酵仓,且池体内部的下方设置有废渣仓,所述池体的一侧安装有储气罐,且池体远离储气罐一侧的下方安装有废液箱,所述储气罐远离池体一侧的上方安装有出气管,所述废液箱上方的池体上安装有加热器,所述发酵仓内部两侧的下方皆安装有加热板,所述加热器的输出端与加热板连接,所述废渣仓内部的上方均匀安装有第二电磁阀,所述第二电磁阀的输入端皆与发酵仓连通,所述发酵仓内部上方靠近储气罐的一侧安装有抽气泵,且抽气泵的输出端安装有导气管,所述导气管穿过储气罐并延伸至储气罐的内部,所述发酵仓内部上方远离储气罐的一侧安装有粉碎仓,且粉碎仓的上方安装有进料斗,所述池体上方的中间位置处安装有气压缸,且气压缸的输出端安装有连接板,所述连接板的下方安装有第一电机,所述第一电机的输出端安装有第一转轴,所述第一转轴的外侧均匀安装有搅拌叶片,且第一转轴的下方安装有压板,所述粉碎仓一端的两侧皆安装有第二电机,且第二电机的输出端皆安装有第二转轴,所述第二转轴皆穿过粉碎仓并延伸至粉碎仓的内部,且粉碎仓的外侧皆安装有碾压辊,所述碾压辊的外侧皆均匀安装有碾碎刀片,所述粉碎仓的下方安装有出料管,所述发酵仓内部靠近加热器一侧的上方安装有甲烷传感器,所述发酵仓内部靠近甲烷传感器一侧的下方安装有过滤管,所述过滤管的内部安装有过滤网,所述废液箱内部上方的中间位置处安装有第一电磁阀,且废液箱的下方安装有排液管,所述第一电磁阀的输入端安装有导液管,所述导液管穿过池体,且导液管远离第一电磁阀的一端与过滤管连通,所述甲烷传感器的输出端通过导线与单片机的输入端电性连接。In order to achieve the above object, the present invention provides the following technical solution: a flammable gas preparation device, including a waste liquid tank, a pulverization chamber, a pool body, a fermentation chamber, and a gas storage tank, wherein the bottom of the pool body is provided with a bottom plate, and the bottom plate A single-chip microcomputer is installed at an intermediate position below the inner portion, and a fermentation chamber is disposed above the inner portion of the pool body, and a waste slag chamber is disposed below the inner portion of the pool body, and a gas storage tank is installed at one side of the pool body, and the pool body is away from A waste liquid tank is installed below one side of the gas storage tank, and an air outlet pipe is installed above the side of the gas storage tank, and a heater is installed on the tank body above the waste liquid tank, and the inside of the fermentation tank is installed A heating plate is mounted on the lower sides of the two sides, and an output end of the heater is connected to the heating plate, and a second electromagnetic valve is evenly mounted on the upper portion of the waste slag chamber, and the input ends of the second electromagnetic valve are combined with the fermentation chamber Connected, an air pump is installed on a side of the interior of the fermentation tank near the gas storage tank, and an air guiding tube is installed at an output end of the air pump, and the air guiding tube passes through the gas storage tank and extends to the inside of the gas storage tank. Inside the fermentation chamber A pulverizing chamber is installed on a side away from the gas storage tank, and a feeding hopper is installed above the pulverizing chamber, a pneumatic cylinder is installed at an intermediate position above the pool body, and a connecting plate is installed at an output end of the pneumatic cylinder. a first motor is mounted below the connecting plate, a first rotating shaft is mounted on the output end of the first motor, a stirring blade is evenly mounted on the outer side of the first rotating shaft, and a pressing plate is mounted on the lower side of the first rotating shaft, A second motor is mounted on both sides of one end of the crushing bin, and a second rotating shaft is mounted on the output end of the second motor, and the second rotating shaft passes through the crushing bin and extends to the inside of the crushing bin, and the outer side of the crushing bin A rolling roller is installed, the outside of the rolling roller is evenly mounted with a grinding blade, a discharging pipe is installed below the crushing bin, and a methane sensor is installed inside the fermentation chamber near the heater side. a filter tube is installed inside the fermentation chamber near a side of the methane sensor, a filter screen is installed inside the filter tube, and a first solenoid valve is installed at an intermediate position above the waste tank, and A liquid discharge pipe is installed under the liquid tank, and a liquid guiding pipe is installed at an input end of the first electromagnetic valve, the liquid guiding pipe passes through the cell body, and an end of the liquid guiding pipe away from the first electromagnetic valve is connected with the filter pipe. The output end of the methane sensor is electrically connected to the input end of the single chip through a wire.
优选的,所述搅拌叶片设置有三组,且相邻搅拌叶片之间的距离相同。Preferably, the agitating blades are provided in three groups, and the distance between adjacent agitating blades is the same.
优选的,所述储气罐的内部均匀安装有加强肋。Preferably, the inside of the gas tank is uniformly installed with reinforcing ribs.
优选的,所述池体远离第二电机一端的下方安装有箱门,且箱门上安装有把手。Preferably, the tank body is installed with a box door below the end of the second motor, and a handle is mounted on the box door.
优选的,所述池体远离第二电机一端的上方设置有透明窗口。Preferably, the cell body is provided with a transparent window above the one end of the second motor.
优选的,所述排液管远离废液箱的一端安装有密封盖,且密封盖与废液箱的连接处安装有密封垫。Preferably, a sealing cover is installed at one end of the liquid discharge pipe away from the waste liquid tank, and a sealing gasket is installed at a joint of the sealing cover and the waste liquid tank.
有益效果Beneficial effect
与现有技术相比,本发明的有益效果是:该多通道处理沼气池安装有废液箱、废渣仓、过滤管、气压缸和压板,气压缸通过压板按压废料,能将废料中的废液挤出,过滤管能将废料中的水过滤,通过多通道处理的方式将废液与废渣分别储存在废液箱与废渣仓内,不仅便于废料的分类收集与清理,废液还能用作于农作物施肥,提高了废料的二次利用率,且装置安装有单片机和甲烷传感器,甲烷传感器能对甲烷的浓度进行监测,并将监测到的数据传输给单片机,甲烷浓度达到收集标准时,单片机控制抽气泵进行抽气,自动化程度高,有效确保了装置收集的甲烷浓度能够满足收集的标准,同时,装置安装有第二电机、碾压辊和碾碎刀片,能够将大颗粒的原料碾碎成小颗粒的原料,使原料发酵的更加充分,从而有效提高了原料的利用率。Compared with the prior art, the multi-channel treatment biogas tank is equipped with a waste liquid tank, a waste slag tank, a filter tube, a pneumatic cylinder and a pressure plate, and the pneumatic cylinder presses the waste material through the pressure plate, and the waste in the waste can be wasteed. Liquid extrusion, the filter tube can filter the water in the waste, and the waste liquid and the waste residue are respectively stored in the waste liquid tank and the waste slag bin by means of multi-channel treatment, which not only facilitates the separation and collection of the waste, but also the waste liquid can be used. For crop fertilization, the secondary utilization rate of waste is improved, and the device is equipped with a single-chip microcomputer and a methane sensor. The methane sensor can monitor the concentration of methane and transmit the monitored data to the single-chip microcomputer. When the methane concentration reaches the collection standard, the single-chip microcomputer Controlling the pumping pump for pumping, the degree of automation is high, effectively ensuring that the concentration of methane collected by the device can meet the collection standards. At the same time, the device is equipped with a second motor, a rolling roller and a grinding blade, which can crush the raw materials of large particles. The raw materials into small particles make the raw materials more fully fermented, thereby effectively improving the utilization rate of raw materials.
附图说明DRAWINGS
图1为本发明的主视剖视示意图;Figure 1 is a front cross-sectional view of the present invention;
图2为本发明的主视示意图;Figure 2 is a front elevational view of the present invention;
图3为本发明的粉碎仓俯视示意图。Figure 3 is a top plan view of the pulverizing bin of the present invention.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, but not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
请参阅图1-3,本发明提供的一种实施例:一种可燃性气体制备设备,包括废液箱2、粉碎仓12、池体22、发酵仓24和储气罐26,池体22的下方安装有底板28,且底板28内部下方的中间位置处安装有单片机19,此处单片机19可为AT89C51单片机,池体22内部的上方设置有发酵仓24,且池体22内部的下方设置有废渣仓20,池体22的一侧安装有储气罐26,且池体22远离储气罐26一侧的下方安装有废液箱2,储气罐26远离池体22一侧的上方安装有出气管25,废液箱2上方的池体22上安装有加热器8,发酵仓24内部两侧的下方皆安装有加热板27,加热器8的输出端与加热板27连接,废渣仓20内部的上方均匀安装有第二电磁阀17,第二电磁阀17的输入端皆与发酵仓24连通,发酵仓24内部上方靠近储气罐26的一侧安装有抽气泵16,此处抽气泵16可为VCH1028抽气泵,且抽气泵16的输出端安装有导气管23,导气管23穿过储气罐26并延伸至储气罐26的内部,发酵仓24内部上方远离储气罐26的一侧安装有粉碎仓12,且粉碎仓12的上方安装有进料斗13,池体22上方的中间位置处安装有气压缸15,且气压缸15的输出端安装有连接板14,连接板14的下方安装有第一电机11,此处第一电机11可为Y90S-2电机,第一电机11的输出端安装有第一转轴21,第一转轴21的外侧均匀安装有搅拌叶片7,且第一转轴21的下方安装有压板18,粉碎仓12一端的两侧皆安装有第二电机29,此处第二电机29可为Y90S-2电机,且第二电机29的输出端皆安装有第二转轴32,第二转轴32皆穿过粉碎仓12并延伸至粉碎仓12的内部,且粉碎仓12的外侧皆安装有碾压辊30,碾压辊30的外侧皆均匀安装有碾碎刀片31,粉碎仓12的下方安装有出料管10,发酵仓24内部靠近加热器8一侧的上方安装有甲烷传感器9,此处甲烷传感器9可为GS40传感器,发酵仓24内部靠近甲烷传感器9一侧的下方安装有过滤管6,过滤管6的内部安装有过滤网5,废液箱2内部上方的中间位置处安装有第一电磁阀3,且废液箱2的下方安装有排液管1,第一电磁阀3的输入端安装有导液管4,导液管4穿过池体22,且导液管4远离第一电磁阀3的一端与过滤管6连通,甲烷传感器9的输出端通过导线与单片机19的输入端电性连接。Referring to Figures 1-3, an embodiment of the present invention provides a flammable gas preparation apparatus including a waste liquid tank 2, a pulverization chamber 12, a pool body 22, a fermentation chamber 24, and a gas storage tank 26, and a tank body 22 A bottom plate 28 is mounted under the bottom plate, and a single-chip microcomputer 19 is installed at an intermediate position below the bottom plate 28. Here, the single-chip microcomputer 19 can be an AT89C51 single-chip microcomputer. The fermentation chamber 24 is disposed above the inside of the pool body 22, and the lower portion of the inner portion of the pool body 22 is disposed. There is a waste sump 20, a gas storage tank 26 is installed on one side of the pool body 22, and a waste liquid tank 2 is installed below the side of the pool body 22 away from the gas storage tank 26, and the gas storage tank 26 is away from the side of the pool body 22 side. An air outlet pipe 25 is installed, and a heater 8 is mounted on the pool body 22 above the waste liquid tank 2, and a heating plate 27 is mounted on both sides of the inside of the fermentation tank 24, and the output end of the heater 8 is connected to the heating plate 27, and the waste residue is connected. A second solenoid valve 17 is evenly mounted on the upper portion of the interior of the chamber 20, and the input end of the second solenoid valve 17 is in communication with the fermentation chamber 24, and an air pump 16 is mounted on the side of the interior of the fermentation chamber 24 adjacent to the gas storage tank 26, where The air pump 16 can be a VCH1028 air pump, and the air pump 23 is installed at the output end of the air pump 16 The air guiding tube 23 passes through the air tank 26 and extends to the inside of the air tank 26, and the pulverizing chamber 12 is mounted on the side of the inside of the fermentation chamber 24 that is away from the air tank 26, and the hopper 13 is mounted above the pulverizing chamber 12. A pneumatic cylinder 15 is installed at an intermediate position above the pool body 22, and a connecting plate 14 is mounted at the output end of the pneumatic cylinder 15, and a first motor 11 is mounted below the connecting plate 14, where the first motor 11 can be a Y90S- 2, a first rotating shaft 21 is mounted on the output end of the first motor 11, a stirring blade 7 is evenly mounted on the outer side of the first rotating shaft 21, and a pressing plate 18 is mounted below the first rotating shaft 21, and both sides of the crushing bin 12 are A second motor 29 is mounted, where the second motor 29 can be a Y90S-2 motor, and the output of the second motor 29 is mounted with a second rotating shaft 32, and the second rotating shaft 32 passes through the crushing bin 12 and extends to the crushing. The inside of the silo 12 and the outer side of the crushing bin 12 are mounted with a rolling roller 30, and the outer side of the rolling roller 30 is evenly mounted with a grinding blade 31, and a discharging pipe 10 is installed below the crushing bin 12, and the inside of the fermentation bin 24 is installed. A methane sensor 9 is mounted above the side of the heater 8, where the methane sensor 9 can be The GS40 sensor has a filter tube 6 installed inside the fermentation chamber 24 near the side of the methane sensor 9, and a filter screen 5 is installed inside the filter tube 6, and a first solenoid valve 3 is installed at an intermediate position inside the waste tank 2, A drain pipe 1 is installed below the waste liquid tank 2, and a liquid guiding tube 4 is installed at the input end of the first electromagnetic valve 3, the liquid guiding tube 4 passes through the pool body 22, and the liquid guiding tube 4 is away from the first electromagnetic valve 3. One end of the methane sensor 9 is electrically connected to the input end of the single chip microcomputer 19 through a wire.
在本实施中:搅拌叶片7设置有三组,且相邻搅拌叶片7之间的距离相同,搅拌效果更好,储气罐26的内部均匀安装有加强肋,使储气罐26更加牢固,池体22远离第二电机29一端的下方安装有箱门33,且箱门33上安装有把手,池体22远离第二电机29一端的上方设置有透明窗口,便于对发酵仓24内部进行观察,排液管1远离废液箱2的一端安装有密封盖,且密封盖与废液箱2的连接处安装有密封垫,密封性更好。In the present embodiment, the agitating blades 7 are provided with three groups, and the distance between the adjacent agitating blades 7 is the same, the stirring effect is better, and the inside of the gas storage tank 26 is uniformly installed with reinforcing ribs, so that the gas storage tank 26 is more firm, the pool A box door 33 is mounted on the lower side of the body 22 away from the end of the second motor 29, and a handle is mounted on the box door 33. A transparent window is disposed above the end of the pool body 22 away from the second motor 29 to facilitate observation of the interior of the fermentation chamber 24. A sealing cover is installed at one end of the drain pipe 1 away from the waste liquid tank 2, and a sealing gasket is installed at a joint of the sealing cover and the waste liquid tank 2, and the sealing property is better.
工作原理:使用时,先将装置接通电源,通过进料斗13向碾碎仓12内加入适量的原料与催化液,启动第二电机29,第二电机29通过第二转轴32带动碾压辊30旋转,碾压辊30上的碾碎刀片31将原料中的大颗粒碾碎成较小的颗粒,碾碎后的原料经过出料管10进入发酵仓24内,使用者可启动第一电机11和加热器8,加热器8通过加热板27对原料进行加热,提供发酵需要的温度,第一电机11通过第一转轴21带动搅拌叶片7旋转对原料进行搅拌,发酵仓24内的甲烷传感器9实时监测,并将监测到的数据传输给的单片机19,发酵仓24内的甲烷浓度达到收集的标准时,单片机19控制抽气泵16将沼气抽入储气罐26内,发酵仓24内的甲烷浓度未达到收集的标准时,单片机19控制抽气泵16关闭,发酵结束后,使气压缸15的输出端伸出,气压缸15通过压板18对废料进行按压,打开第一电磁阀3,按压出的废液进入过滤管6内过滤后,再由导液管4进入废液箱2内储存,废液与废渣分离完成后,关闭第一电磁阀3并打开第二电磁阀17,废渣通过第二电磁阀17进入废渣仓20内储存,使用者可通过排液管1将废液取出,并通过箱门33将废渣取出。Working principle: when using, the device is first connected to the power supply, and an appropriate amount of raw materials and catalytic liquid are added to the crushing bin 12 through the feeding hopper 13 to start the second motor 29, and the second motor 29 is driven by the second rotating shaft 32. The roller 30 rotates, and the grinding blade 31 on the rolling roller 30 crushes the large particles in the raw material into smaller particles, and the crushed raw material enters the fermentation chamber 24 through the discharge pipe 10, and the user can start the first The motor 11 and the heater 8 and the heater 8 heat the raw material through the heating plate 27 to provide the temperature required for the fermentation. The first motor 11 drives the stirring blade 7 through the first rotating shaft 21 to rotate the raw material, and the methane in the fermentation chamber 24 is stirred. The sensor 9 monitors in real time, and transmits the monitored data to the single-chip microcomputer 19. When the concentration of methane in the fermentation chamber 24 reaches the collected standard, the single-chip microcomputer 19 controls the air pump 16 to pump the biogas into the gas storage tank 26, and the fermentation chamber 24 When the methane concentration does not reach the collected standard, the single chip microcomputer 19 controls the air pump 16 to be closed. After the fermentation is finished, the output end of the pneumatic cylinder 15 is extended, and the pneumatic cylinder 15 presses the waste material through the pressure plate 18 to open the first electromagnetic valve 3, and presses The discharged waste liquid enters the filter tube 6 and is filtered, and then the liquid guide tube 4 enters the waste liquid tank 2 for storage. After the waste liquid and the waste residue are separated, the first electromagnetic valve 3 is closed and the second electromagnetic valve 17 is opened, and the waste residue is passed. The second solenoid valve 17 is stored in the waste sump 20, and the user can take out the waste liquid through the drain pipe 1 and take out the waste residue through the tank door 33.
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art may still modify the technical solutions described in the foregoing embodiments, or equivalently replace some of the technical features. Any modifications, equivalent substitutions, improvements, etc. within the spirit and scope of the invention are intended to be included within the scope of the invention.
 

Claims (6)

  1. 一种可燃性气体制备设备,包括废液箱(2)、粉碎仓(12)、池体(22)、发酵仓(24)和储气罐(26),其特征在于:所述池体(22)的下方安装有底板(28),且底板(28)内部下方的中间位置处安装有单片机(19),所述池体(22)内部的上方设置有发酵仓(24),且池体(22)内部的下方设置有废渣仓(20),所述池体(22)的一侧安装有储气罐(26),且池体(22)远离储气罐(26)一侧的下方安装有废液箱(2),所述储气罐(26)远离池体(22)一侧的上方安装有出气管(25),所述废液箱(2)上方的池体(22)上安装有加热器(8),所述发酵仓(24)内部两侧的下方皆安装有加热板(27),所述加热器(8)的输出端与加热板(27)连接,所述废渣仓(20)内部的上方均匀安装有第二电磁阀(17),所述第二电磁阀(17)的输入端皆与发酵仓(24)连通,所述发酵仓(24)内部上方靠近储气罐(26)的一侧安装有抽气泵(16),且抽气泵(16)的输出端安装有导气管(23),所述导气管(23)穿过储气罐(26)并延伸至储气罐(26)的内部,所述发酵仓(24)内部上方远离储气罐(26)的一侧安装有粉碎仓(12),且粉碎仓(12)的上方安装有进料斗(13),所述池体(22)上方的中间位置处安装有气压缸(15),且气压缸(15)的输出端安装有连接板(14),所述连接板(14)的下方安装有第一电机(11),所述第一电机(11)的输出端安装有第一转轴(21),所述第一转轴(21)的外侧均匀安装有搅拌叶片(7),且第一转轴(21)的下方安装有压板(18),所述粉碎仓(12)一端的两侧皆安装有第二电机(29),且第二电机(29)的输出端皆安装有第二转轴(32),所述第二转轴(32)皆穿过粉碎仓(12)并延伸至粉碎仓(12)的内部,且粉碎仓(12)的外侧皆安装有碾压辊(30),所述碾压辊(30)的外侧皆均匀安装有碾碎刀片(31),所述粉碎仓(12)的下方安装有出料管(10),所述发酵仓(24)内部靠近加热器(8)一侧的上方安装有甲烷传感器(9),所述发酵仓(24)内部靠近甲烷传感器(9)一侧的下方安装有过滤管(6),所述过滤管(6)的内部安装有过滤网(5),所述废液箱(2)内部上方的中间位置处安装有第一电磁阀(3),且废液箱(2)的下方安装有排液管(1),所述第一电磁阀(3)的输入端安装有导液管(4),所述导液管(4)穿过池体(22),且导液管(4)远离第一电磁阀(3)的一端与过滤管(6)连通,所述甲烷传感器(9)的输出端通过导线与单片机(19)的输入端电性连接。A flammable gas preparation device comprises a waste liquid tank (2), a pulverization tank (12), a pool body (22), a fermentation tank (24) and a gas storage tank (26), characterized in that: the pool body ( A bottom plate (28) is mounted under the 22), and a single-chip microcomputer (19) is installed at an intermediate position below the bottom of the bottom plate (28), and a fermentation chamber (24) is disposed above the inside of the pool body (22), and the pool body (22) A waste sump (20) is disposed under the inner portion, and a gas storage tank (26) is installed at one side of the pool body (22), and the pool body (22) is located away from the side of the gas storage tank (26). A waste liquid tank (2) is installed, and an air outlet pipe (25) is installed above the side of the gas storage tank (26) away from the pool body (22), and the pool body (22) above the waste liquid tank (2) A heater (8) is mounted thereon, and a heating plate (27) is mounted on both sides of the inside of the fermentation chamber (24), and an output end of the heater (8) is connected to the heating plate (27). A second electromagnetic valve (17) is evenly mounted on the inside of the waste sump (20), and the input end of the second electromagnetic valve (17) is connected to the fermentation chamber (24) An air pump (16) is installed on an inner side of the fermentation chamber (24) near a gas storage tank (26), and an air guiding tube (23) is installed at an output end of the air pump (16), and the air guiding tube is installed. (23) passing through the gas storage tank (26) and extending to the inside of the gas storage tank (26), and a pulverization chamber (12) is installed on a side of the fermentation chamber (24) above the gas storage tank (26). And a feeding hopper (13) is installed above the pulverizing chamber (12), a pneumatic cylinder (15) is installed at an intermediate position above the pool body (22), and a connecting plate is installed at an output end of the pneumatic cylinder (15). (14) a first motor (11) is mounted below the connecting plate (14), and an output shaft of the first motor (11) is mounted with a first rotating shaft (21), and the first rotating shaft (21) a stirring blade (7) is evenly mounted on the outer side, and a pressing plate (18) is mounted below the first rotating shaft (21), and a second motor (29) is mounted on both sides of one end of the crushing chamber (12), and The second motor (29) is mounted with a second rotating shaft (32), and the second rotating shaft (32) passes through the crushing chamber (12). Extending into the interior of the pulverizing chamber (12), and the outside of the pulverizing chamber (12) is mounted with a rolling roller (30), and the outside of the rolling roller (30) is evenly mounted with a grinding blade (31). A discharge pipe (10) is installed below the pulverization chamber (12), and a methane sensor (9) is installed inside the fermentation chamber (24) near the heater (8) side, and the fermentation chamber (24) A filter tube (6) is installed below the side of the methane sensor (9), and a filter (5) is installed inside the filter tube (6), and an intermediate position above the inside of the waste tank (2) a first electromagnetic valve (3) is installed, and a drain pipe (1) is installed below the waste liquid tank (2), and a liquid guiding tube (4) is installed at an input end of the first electromagnetic valve (3). The liquid guiding tube (4) passes through the cell body (22), and one end of the liquid guiding tube (4) away from the first electromagnetic valve (3) communicates with the filter tube (6), and the output end of the methane sensor (9) The wire is electrically connected to the input end of the single chip (19).
  2. 根据权利要求1所述的一种可燃性气体制备设备,其特征在于:所述搅拌叶片(7)设置有三组,且相邻搅拌叶片(7)之间的距离相同。A flammable gas producing apparatus according to claim 1, characterized in that said stirring blades (7) are provided in three groups, and the distance between adjacent stirring blades (7) is the same.
  3. 根据权利要求1所述的一种可燃性气体制备设备,其特征在于:所述储气罐(26)的内部均匀安装有加强肋。A flammable gas producing apparatus according to claim 1, wherein the inside of said gas tank (26) is uniformly mounted with reinforcing ribs.
  4. 根据权利要求1所述的一种可燃性气体制备设备,其特征在于:所述池体(22)远离第二电机(29)一端的下方安装有箱门(33),且箱门(33)上安装有把手。The flammable gas preparation apparatus according to claim 1, wherein the tank body (22) is installed with a tank door (33) away from one end of the second motor (29), and the tank door (33) A handle is mounted on it.
  5. 根据权利要求1所述的一种可燃性气体制备设备,其特征在于:所述池体(22)远离第二电机(29)一端的上方设置有透明窗口。A flammable gas preparation apparatus according to claim 1, wherein said cell body (22) is provided with a transparent window above an end of the second motor (29).
  6. 根据权利要求1所述的一种可燃性气体制备设备,其特征在于:所述排液管(1)远离废液箱(2)的一端安装有密封盖,且密封盖与废液箱(2)的连接处安装有密封垫。The flammable gas preparation device according to claim 1, characterized in that: the liquid discharge pipe (1) is installed with a sealing cover at one end of the waste liquid tank (2), and the sealing cover and the waste liquid tank (2) ) The seal is installed at the joint.
     
PCT/CN2018/087190 2017-11-20 2018-05-16 Combustible gas preparation apparatus WO2019095654A1 (en)

Applications Claiming Priority (2)

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CN201711158768.1 2017-11-20
CN201711158768.1A CN107937252A (en) 2017-11-20 2017-11-20 A kind of imflammable gas Preparation equipment

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Publication number Priority date Publication date Assignee Title
CN107937252A (en) * 2017-11-20 2018-04-20 鄢碧珠 A kind of imflammable gas Preparation equipment
CN108905660A (en) * 2018-07-24 2018-11-30 沈倩倩 A kind of marsh gas mixed collection device
CN108947608A (en) * 2018-09-27 2018-12-07 丽水市三青农业发展有限公司 A kind of tea waste residue turns Nutrition Soil all-in-one machine

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JP2001276897A (en) * 2000-03-31 2001-10-09 Kawasaki Heavy Ind Ltd Fermentation method and device by agitation without driving power
CN101570729A (en) * 2009-06-12 2009-11-04 霸州市利华燃气储运有限公司 Integrated process unit for producing methane by utilizing renewable biomass
CN102321524A (en) * 2011-06-13 2012-01-18 廖英俊 Regenerative fuel production machine and method for producing fuel gas
US20170211033A1 (en) * 2012-05-10 2017-07-27 Purdue Research Foundation Production of hydrogen using an anaerobic biological process
CN107937252A (en) * 2017-11-20 2018-04-20 鄢碧珠 A kind of imflammable gas Preparation equipment

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CN1061545A (en) * 1990-11-23 1992-06-03 陈雄伟 Comprehensive treatment process and equipment for wastes of crops
JP2001276897A (en) * 2000-03-31 2001-10-09 Kawasaki Heavy Ind Ltd Fermentation method and device by agitation without driving power
CN101570729A (en) * 2009-06-12 2009-11-04 霸州市利华燃气储运有限公司 Integrated process unit for producing methane by utilizing renewable biomass
CN102321524A (en) * 2011-06-13 2012-01-18 廖英俊 Regenerative fuel production machine and method for producing fuel gas
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CN107937252A (en) * 2017-11-20 2018-04-20 鄢碧珠 A kind of imflammable gas Preparation equipment

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