CN209210795U - A kind of anaerobic ferment devices - Google Patents
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Abstract
本实用新型涉及废物再利用加工领域,尤其涉及一种厌氧发酵装置,包括粉碎池、发酵罐,粉碎池顶部设有第一进料口,粉碎池底部设有第一出料口,粉碎池侧壁装有粉碎装置,粉碎装置包括电机一、粉碎轴,粉碎轴上设有螺旋刀片;发酵罐顶部设有进气口,发酵罐底部设有第二出料口,发酵罐侧壁上部设有第二进料口,发酵罐侧壁下部设有第三进料口,第一出料口处装有风机连接至第二进料口、第三进料口,风机的输出端设有阀门一,第二进料口处设有阀门二,第三进料口处设有阀门三,阀门二与第二进料口之间设有泵体,发酵罐设有搅拌装置,搅拌装置包括电机二、搅拌轴,搅拌轴上设有打散组件;本实用新型结构简单,通过粉碎、发酵、搅拌为一体,工作效率高。
The utility model relates to the field of waste recycling processing, in particular to an anaerobic fermentation device, which comprises a crushing tank and a fermentation tank. The side wall is equipped with a crushing device, the crushing device includes a motor 1, a crushing shaft, and a screw blade is provided on the crushing shaft; an air inlet is provided on the top of the fermenter, a second discharge port is provided at the bottom of the fermenter, and a There is a second feed port, the lower part of the side wall of the fermentation tank is provided with a third feed port, the first discharge port is equipped with a fan connected to the second feed port and the third feed port, and the output end of the fan is provided with a valve 1. Valve 2 is installed at the second feed port, valve 3 is provided at the third feed port, a pump body is provided between valve 2 and the second feed port, and the fermentation tank is equipped with a stirring device, which includes a motor 2. Stirring shaft, the stirring shaft is provided with a breaking assembly; the utility model has a simple structure, integrates crushing, fermentation and stirring, and has high working efficiency.
Description
技术领域technical field
本实用新型涉及废物再利用加工领域,尤其涉及一种厌氧发酵装置。The utility model relates to the field of waste recycling processing, in particular to an anaerobic fermentation device.
背景技术Background technique
随着人们生活水平的逐步提高,畜牧业逐渐强大,畜禽在饲养过程中产生大量的粪便,以前的人们直接将粪便扔进垃圾场,或抛洒于田地间,后来由于沼气的出现,人们科学技术的提高,会将畜禽粪便合理处理,循环利用,将养殖场的粪污冲洗进入集水井,再经过固液分离、酸化调节后的液体进入厌氧发酵罐内,同时秸秆通过粉碎会进入厌氧发酵罐内,通过混合厌氧发酵,进行加工最终形成沼气;然而传统的厌氧发酵装置结构过于简单,只是罐体发酵,然而在发酵过程中,罐体内可以各处的氧气情况不一样从而厌氧发酵情况不均匀,同时罐体底部的物料还容易出现沉淀分离的情况,进而厌氧发酵效果更不理想。With the gradual improvement of people's living standards, animal husbandry has gradually become stronger, and a large amount of manure is produced in the process of raising livestock and poultry. In the past, people directly threw the manure into the garbage dump or sprinkled it in the fields. Later, due to the appearance of biogas, people scientifically The improvement of technology will rationally process and recycle the manure of livestock and poultry. The manure from the farm will be washed into the water collection well, and then the liquid after solid-liquid separation and acidification adjustment will enter the anaerobic fermentation tank. At the same time, the straw will be crushed into the In the anaerobic fermentation tank, the mixed anaerobic fermentation is used to process and finally form biogas; however, the structure of the traditional anaerobic fermentation device is too simple, only the tank body is fermented, but during the fermentation process, the oxygen conditions in different places in the tank body are different As a result, the anaerobic fermentation is uneven, and the material at the bottom of the tank is prone to sedimentation and separation, and the anaerobic fermentation effect is even more unsatisfactory.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,避免厌氧发酵的秸秆粉碎不均匀、发酵效果不理想,而提供了一种厌氧发酵装置,本实用新型结构简单,通过粉碎、发酵、搅拌为一体,工作效率更高。The purpose of the utility model is to overcome the deficiencies of the prior art, to avoid uneven pulverization of anaerobic fermentation stalks and unsatisfactory fermentation effects, and to provide an anaerobic fermentation device. The utility model has a simple structure. As a whole, the work efficiency is higher.
本实用新型的目的是通过如下措施来实现的:一种厌氧发酵装置,包括粉碎池、发酵罐,所述粉碎池顶部设置有第一进料口,粉碎池底部设置有第一出料口,粉碎池侧壁安装有粉碎装置,所述粉碎装置包括设置于粉碎池侧壁的电机一、设置于粉碎池内与电机一连接的粉碎轴,所述粉碎轴上设置有螺旋刀片;The purpose of this utility model is achieved through the following measures: an anaerobic fermentation device, including a crushing tank and a fermentation tank, the top of the crushing tank is provided with a first feed port, and the bottom of the crushing tank is provided with a first discharge port A crushing device is installed on the side wall of the crushing tank, and the crushing device includes a motor one arranged on the side wall of the crushing tank, a crushing shaft connected to the motor one arranged in the crushing tank, and a helical blade is arranged on the crushing shaft;
所述发酵罐顶部设置有进气口,发酵罐底部设置有第二出料口,所述发酵罐侧壁上部设置有第二进料口,所述发酵罐侧壁下部设置有第三进料口,所述第一出料口处安装有风机,风机的输出端通过三叉管道连接至第二进料口、第三进料口,所述风机的输出端设置有阀门一,第二进料口处设置有阀门二,第三进料口处设置有阀门三,所述阀门二与第二进料口之间还设置有泵体,所述发酵罐靠近底部设置有搅拌装置,所述搅拌装置包括设置于侧壁上的电机二,还包括水平设置于发酵罐内与电机二连接的搅拌轴,所述搅拌轴上设置有打散组件。The top of the fermentation tank is provided with an air inlet, the bottom of the fermentation tank is provided with a second discharge port, the upper part of the side wall of the fermentation tank is provided with a second feeding port, and the lower part of the side wall of the fermentation tank is provided with a third feeding port. A fan is installed at the first discharge port, and the output end of the fan is connected to the second feed port and the third feed port through a three-pronged pipe. The output end of the fan is provided with a valve one, and the second feed port Valve 2 is provided at the mouth, valve 3 is provided at the third feed port, a pump body is also provided between the valve 2 and the second feed port, and a stirring device is provided near the bottom of the fermenter, and the stirring The device includes a second motor arranged on the side wall, and also includes a stirring shaft horizontally arranged in the fermenter and connected to the second motor, and a breaking assembly is arranged on the stirring shaft.
优选的,所述粉碎轴倾斜设置,粉碎轴自由端为最低处,朝向第一出料口。Preferably, the crushing shaft is arranged obliquely, and the free end of the crushing shaft is the lowest point, facing the first discharge port.
优选的,所述第一进料口处设置有挡板,挡板的最低处朝向粉碎轴的最高处。Preferably, a baffle is provided at the first feed inlet, and the lowest point of the baffle faces the highest point of the crushing shaft.
优选的,所述打散组件包括均匀分布与搅拌轴上的分散杆,所述分散杆上固定有刮板,所述分散杆铰接于搅拌轴上。Preferably, the dispersing assembly includes a dispersing rod evenly distributed on the stirring shaft, a scraper is fixed on the dispersing rod, and the dispersing rod is hinged on the stirring shaft.
优选的,所述刮板上开设有透气孔。Preferably, air holes are opened on the scraper.
优选的,所述搅拌轴的截面为正五边形。Preferably, the section of the stirring shaft is a regular pentagon.
优选的,所述发酵罐底部为弧形设计,第二出料口设置于发酵罐底部中央位置。Preferably, the bottom of the fermenter is arc-shaped, and the second discharge port is set at the center of the bottom of the fermenter.
本实用新型的有益效果是:本实用新型通过粉碎池和发酵罐相结合,可以将秸秆粉碎的更均匀,发酵罐通过泵体将罐内上层与下层相连通可交替混料,辅助发酵罐发酵效果更好,将阀门一打开,阀门二关闭,阀门三打开,通过风机可以将粉碎后的秸秆送至发酵罐内,与发酵罐内的酸化处理后的液体混合进行发酵,由于发酵罐底部的氧气环境较差,发酵罐顶部存有氧气,所以发酵罐顶部的发酵环境不是很好,可以关闭阀门一,打开阀门二、阀门三,通过泵体可以将发酵罐底部的发酵料抽至发酵罐顶部,从而发酵罐内的顶层物料置于发酵罐底部,由此交替,发酵罐内发酵效果更好,同时发酵罐内搅拌的设置,可以将发酵罐内物料搅拌均匀,同时打散物料,混合更均匀,并且打散组件可以与发酵罐底部相接触,避免发酵罐底部液体板结的情况。The beneficial effects of the utility model are: the utility model can crush the straw more evenly through the combination of the crushing tank and the fermentation tank, and the fermentation tank connects the upper layer and the lower layer in the tank through the pump body to alternately mix materials, assisting the fermentation of the fermentation tank The effect is better. Open valve one, close valve two, and open valve three. The crushed straw can be sent to the fermentation tank through the fan, and mixed with the acidified liquid in the fermentation tank for fermentation. The oxygen environment is poor, and there is oxygen at the top of the fermenter, so the fermentation environment at the top of the fermenter is not very good. You can close valve 1, open valve 2, and valve 3, and the fermentation material at the bottom of the fermenter can be pumped to the fermenter through the pump body top, so that the top layer of material in the fermenter is placed at the bottom of the fermenter, thus alternately, the fermentation effect in the fermenter is better, and at the same time, the stirring setting in the fermenter can stir the materials in the fermenter evenly, and at the same time break up the materials and mix them More uniform, and the broken components can be in contact with the bottom of the fermenter to avoid liquid compaction at the bottom of the fermenter.
附图说明Description of drawings
图1为厌氧发酵装置的结构示意图;Fig. 1 is the structural representation of anaerobic fermentation device;
图2为搅拌轴的结构示意图。Figure 2 is a schematic structural view of the stirring shaft.
图中:1-粉碎池,2-发酵罐,3-第一进料口,4-第一出料口,5-电机一,6-粉碎轴,7-螺旋刀片,8-进气口,9-第二出料口,10-第二进料口,11-第三进料口,12-风机,13-三叉管道,14-阀门一,15-阀门二,16-阀门三,17-泵体,18-电机二,19-搅拌轴,20-挡板,21-分散杆,22-刮板,23-透气孔。In the figure: 1-crushing tank, 2-fermentation tank, 3-first feed port, 4-first discharge port, 5-motor 1, 6-crushing shaft, 7-spiral blade, 8-air inlet, 9-the second outlet, 10-the second inlet, 11-the third inlet, 12-fan, 13-trident pipe, 14-valve one, 15-valve two, 16-valve three, 17- Pump body, 18-motor two, 19-stirrer shaft, 20-baffle plate, 21-dispersing rod, 22-scraper, 23-air vent.
具体实施方式Detailed ways
在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should also be noted that, unless otherwise specified and limited, the terms "setting", "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection , can also be detachably connected, or integrally connected; can be mechanically connected, can also be electrically connected; can be directly connected, can also be indirectly connected through an intermediary, and can be internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例1:如图1、图2所示,一种厌氧发酵装置,包括粉碎池1、发酵罐,2粉碎池顶部开设有第一进料口3,粉碎池底部开设有第一出料口4,粉碎池侧壁安装有粉碎装置,粉碎装置包括安装于粉碎池侧壁的电机一5、安装于粉碎池内与电机一连接的粉碎轴6,粉碎轴6上安装有螺旋刀片7,通过电机一的作用,带动粉碎轴6转动,从而螺旋刀片7可以对秸秆进行粉碎,本实施例中的粉碎轴倾斜设置,粉碎轴自由端为最低处,朝向第一出料口,此种设计可以辅助粉碎好的秸秆流送至第一出料口3处,进而秸秆可以更好的向下一步传递,同时第一进料口处安装有挡板20,此挡板也是倾斜安装的,挡板的最低处朝向粉碎轴6的最高处,由此秸秆进入粉碎池是不仅可以顺利传送到螺旋刀片处,更可以保护好整个粉碎轴,不会由于秸秆直接打落在粉碎轴上,折损粉碎轴的寿命。Embodiment 1: as shown in Fig. 1, Fig. 2, a kind of anaerobic fermentation device comprises pulverizing tank 1, fermentation tank, 2 pulverizing tank tops are provided with the first feed inlet 3, and pulverizing tank bottoms are provided with the first discharge Mouth 4, crushing tank side wall is equipped with pulverizing device, and pulverizing device comprises the motor one 5 that is installed on the pulverizing tank side wall, is installed in the pulverizing shaft 6 that is connected with motor one in the pulverizing tank, and screw blade 7 is installed on the pulverizing shaft 6, through The effect of motor 1 drives the crushing shaft 6 to rotate, so that the spiral blade 7 can crush the stalks. The crushing shaft in this embodiment is arranged obliquely, and the free end of the crushing shaft is the lowest point, facing the first discharge port. This design can The auxiliary crushed straw is sent to the first outlet 3, and then the straw can be better passed to the next step. At the same time, a baffle 20 is installed at the first feeding inlet. This baffle is also installed obliquely. The lowest point is towards the highest point of the crushing shaft 6, so that the straw entering the crushing pool can not only be smoothly conveyed to the screw blade, but also protect the entire crushing shaft, and will not be damaged and crushed due to the straw falling directly on the crushing shaft. shaft life.
发酵罐顶部开设有进气口8,进气口可以辅助粉碎的秸秆更顺利的进入发酵罐内,不会存在很大的压强,发酵罐底部开设有第二出料口9,第二出料口9是用于排放发酵好的物料,且发酵罐底部为弧形设计,第二出料口9设置于发酵罐底部中央位置,弧形设计物料可以更顺利集中于第二出料口处,便于排料,发酵罐侧壁上部开设有第二进料口10,发酵罐侧壁下部开设有第三进料口11,第一出料口处安装有风机12,风机的输出端通过三叉管道13连接至第二进料口、第三进料口,即第一出料口既与第二进料口连通,业余第三进料口连通,同时第二进料口和第三进料口也是相连通的,风机的输出端安装有阀门一14,第二进料口处安装有阀门二15,第三进料口处安装有阀门三,阀门二与第二进料口之间还安装有泵体17,正常从从粉碎池向发酵罐内输送秸秆时,阀门二15是关闭的,同时泵体17也是关闭,阀门一14和阀门三16打开,风机12工作,将粉碎池1内的秸秆送入发酵罐2内的底部,发酵罐内的酸水与秸秆结合进行发酵,随着物料的增多液位升高,根据发酵情况的不同,关闭阀门一14,关闭风机12,打开阀门三16、阀门二15,泵体17工作,可将发酵罐内底层的物料抽至发酵罐上层,进而发酵罐上层的物流降低至下层,发酵均匀,提高发酵效果。There is an air inlet 8 on the top of the fermentation tank, which can assist the crushed straw to enter the fermentation tank more smoothly, and there will be no great pressure. The bottom of the fermentation tank is provided with a second discharge port 9, and the second discharge Port 9 is used to discharge fermented materials, and the bottom of the fermenter is designed in an arc shape. The second outlet 9 is set at the center of the bottom of the fermenter. The arc-shaped design allows materials to be more smoothly concentrated at the second outlet. To facilitate discharge, the upper part of the side wall of the fermenter is provided with a second feed port 10, the lower part of the side wall of the fermenter is provided with a third feed port 11, and a fan 12 is installed at the first discharge port, and the output end of the fan passes through a trident pipe 13 is connected to the second feed port and the third feed port, that is, the first feed port is connected to the second feed port, and the amateur third feed port is connected, while the second feed port and the third feed port It is also connected, the output end of the fan is installed with valve one 14, the second feed port is equipped with valve two 15, the third feed port is installed with valve three, and between valve two and the second feed port is also installed There is a pump body 17. When transporting straw from the crushing pool to the fermentation tank normally, the valve two 15 is closed, and the pump body 17 is also closed at the same time. The straw is sent to the bottom of the fermentation tank 2, and the acid water in the fermentation tank is combined with the straw for fermentation. As the material increases, the liquid level rises. According to the different fermentation conditions, close the valve 14, close the fan 12, and open the valve. Three 16, valve two 15, pump body 17 work, can pump the material in the bottom layer of the fermenter to the upper layer of the fermenter, and then the logistics of the upper layer of the fermenter is reduced to the lower layer, the fermentation is uniform, and the fermentation effect is improved.
发酵罐靠近底部安装有搅拌装置,搅拌装置包括设置于侧壁上的电机二18,还包括水平设置于发酵罐内与电机二连接的搅拌轴19,搅拌轴上安装有打散组件, 打散组件包括均匀分布与搅拌轴上的分散杆21,分散杆上固定有刮板22,分散杆铰接于搅拌轴上,刮板上开设有透气孔23,通过电机二18的转动,搅拌轴会进行转动,可以将发酵罐内的物料搅拌的更均匀,由于此搅拌轴19是比较接近于第三进料口的,所以搅拌轴19可以及时搅拌物料,同时分散杆铰接在搅拌轴上,所以在搅拌过程中,分散杆会出现晃动,带动刮板21一体晃动,刮板可以与发酵罐提的底部接触,进而防止了物料粘结在发酵罐上,刮板上的透气孔的设置,在搅拌过程中不会形成漩涡,搅拌轴的截面为正五边形,正五边形的设计会更加稳固分散杆的安装,因为正五边形的搅拌轴上有平面的存在,分散杆与平面接触后安装方便、结实,若搅拌轴为圆柱形,则分散杆在安装过程中由于弧面的存在,长时间工作,分散杆会出现晃动、不结实。The fermenter is equipped with a stirring device near the bottom. The stirring device includes a motor two 18 arranged on the side wall, and also includes a stirring shaft 19 horizontally arranged in the fermenter and connected with the second motor. The assembly includes a dispersing rod 21 evenly distributed on the stirring shaft, a scraper 22 is fixed on the dispersing rod, the dispersing rod is hinged on the stirring shaft, and a vent hole 23 is opened on the scraper, and the stirring shaft will be carried out by the rotation of the motor 218. Rotating can stir the materials in the fermenter more evenly. Since the stirring shaft 19 is relatively close to the third feeding port, the stirring shaft 19 can stir the materials in time. At the same time, the dispersing rod is hinged on the stirring shaft. During the stirring process, the dispersing rod will shake, which will drive the scraper 21 to shake as a whole. The scraper can be in contact with the bottom of the fermentation tank, thereby preventing the material from sticking to the fermentation tank. No vortex will be formed during the process. The section of the stirring shaft is a regular pentagon. The design of the regular pentagon will make the installation of the dispersing rod more stable, because there is a plane on the stirring shaft of the regular pentagon, and the dispersing rod is in contact with the plane. The final installation is convenient and strong. If the stirring shaft is cylindrical, the dispersing rod will shake and not be strong during the installation process due to the existence of the arc surface and work for a long time.
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the utility model, and is not intended to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model, All should be included within the protection scope of the present utility model.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112592014A (en) * | 2020-10-23 | 2021-04-02 | 山西省农业科学院畜牧兽医研究所 | Dirty conversion utilization apparatus of pig raising excrement with do wet separation function |
| CN114075507A (en) * | 2021-11-18 | 2022-02-22 | 山东泰山生力源集团股份有限公司 | Laboratory anaerobic fermentation equipment and anaerobic fermentation method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112592014A (en) * | 2020-10-23 | 2021-04-02 | 山西省农业科学院畜牧兽医研究所 | Dirty conversion utilization apparatus of pig raising excrement with do wet separation function |
| CN114075507A (en) * | 2021-11-18 | 2022-02-22 | 山东泰山生力源集团股份有限公司 | Laboratory anaerobic fermentation equipment and anaerobic fermentation method |
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