CN213703930U

CN213703930U - Discharging mechanism of commercial concrete residual material brick making device

Info

Publication number: CN213703930U
Application number: CN202022201805.6U
Authority: CN
Inventors: 徐洋晨; 胡士军; 朱忠; 黄成军; 张顺武; 马献林; 张晶
Original assignee: Hubei Chufeng Jianke Group Jingzhou Kaiyuan New Material Co ltd
Current assignee: Hubei Chufeng Jianke Group Jingzhou Kaiyuan New Material Co ltd
Priority date: 2020-09-30
Filing date: 2020-09-30
Publication date: 2021-07-16
Anticipated expiration: 2030-09-30

Abstract

The utility model relates to an unloading mechanism of residual material brickmaking device of merchant's concrete belongs to brickmaking mechanical technical field. The blanking mechanism consists of a blanking guide rail, a transfer device, a temporary storage rack, a blanking conveying chain and a bracket, wherein the blanking guide rail is symmetrically arranged, and the transfer device is movably arranged on the blanking guide rail; a temporary storage frame is arranged between the blanking guide rails, a blanking conveying chain is arranged on one side of the temporary storage frame, and a bracket is arranged on the other side of the temporary storage frame. This unloading mechanism can automatic unloading and do not need manual operation to can greatly reduced intensity of labour and improve work efficiency, and can effectively avoid mechanical injury, it needs manual operation at the unloading to have solved prior art, leads to intensity of labour big, and work efficiency is low, and has the problem of mechanical injury risk.

Description

Discharging mechanism of commercial concrete residual material brick making device

Technical Field

The utility model relates to an unloading mechanism of residual material brickmaking device of merchant's concrete belongs to brickmaking mechanical technical field.

Background

Commercial concrete, namely commercial concrete, has the following advantages: 1. the quality of the construction engineering can be improved; 2. the construction period can be greatly shortened, and the construction speed is improved; 3. the material waste can be reduced; 4. the engineering quantity can be saved; 5. the performance of the concrete can be improved; 6. the construction organization can be improved, the labor intensity is reduced, and the construction management cost, the technical difficulty and the quality risk are reduced; 7. The environment can be protected and improved; 8. can reduce the comprehensive cost. After the commercial concrete is prepared at the commercial concrete station, the commercial concrete is transported to a construction site through a commercial concrete stirring tank car, after the commercial concrete stirring tank car unloads, a certain amount of commercial concrete is usually remained in the commercial concrete stirring tank car, in order to avoid the blockage of the commercial concrete stirring tank car, within a certain time after the unloading, washing the commercial concrete stirring tank car, recovering the commercial concrete, proportioning the commercial concrete residual material, sand, pebbles and cement according to a certain proportion, and making bricks by using a brick making machine, thereby realizing the reutilization of resources, namely, the brick making machine pressurizes the proportioned commercial concrete residual material through hydraulic pressure and vibration to ensure that the commercial concrete residual material is pressed and molded under the action of pressure and vibration, manual blanking is needed, labor intensity is high, working efficiency is low, hands of people need to stretch into a brick making machine to operate in the blanking process, and the brick making machine has the risk of mechanical damage to the hands of people.

Disclosure of Invention

The utility model aims at: the blanking mechanism of the commercial concrete residual material brick making device can automatically blank, thereby effectively reducing the labor intensity, improving the working efficiency and avoiding mechanical damage.

The technical scheme of the utility model is that:

the utility model provides a residual material brickmaking device's unloading mechanism of merchant's concrete, it comprises brickmaking machine, template pusher and glassware down, its characterized in that: the automatic blanking device comprises a brick making machine, a template pusher, a blanking device, a blanking conveying chain and a bracket, wherein the template pusher is arranged on one side of the brick making machine, the blanking device is arranged on the other side of the brick making machine, the blanking device consists of a blanking guide rail, a transfer device, a temporary storage rack, a blanking conveying chain and a bracket, the blanking guide rails are symmetrically arranged, and the transfer device is movably arranged on the blanking guide; a temporary storage frame is arranged between the blanking guide rails, a blanking conveying chain is arranged on one side of the temporary storage frame, and a bracket is arranged on the other side of the temporary storage frame.

The transfer device comprises a transfer frame, a lifting motor and a walking motor, wherein lifting chain wheels are symmetrically arranged on the transfer frame through lifting shafts, the lifting frame is symmetrically arranged on the transfer frame below the lifting chain wheels through lifting guide rails, lifting chains are arranged on the lifting frame, and the ends of the lifting chains penetrate through the lifting chain wheels to be fixedly connected with the transfer frame; lifting rods are uniformly distributed on the inner side of the lifting frame; a lifting motor is arranged on the transport frame on one side of the lifting shaft and is connected with the lifting shaft through a transmission chain; the transport frame on one side of the lifting frame is symmetrically provided with walking chain wheels through a walking shaft, and the transport frame above the walking shaft is provided with a walking motor which is connected with the walking shaft through a transmission chain; the two sides of the bottom of the transfer frame are respectively provided with a travelling wheel, and the travelling wheels are provided with a driving chain wheel which is connected with a travelling chain wheel through a transmission chain; the transfer device is connected with the blanking guide rail through the travelling wheel.

Support rollers are uniformly distributed on the temporary storage frame.

The template pusher consists of a pushing frame, a storage baffle, an assembling frame, a pushing block and a pushing cylinder, wherein pushing chutes are symmetrically arranged on the pushing frame, and the storage baffle is arranged on the pushing chutes; an assembly frame is movably mounted on the pushing frame between the pushing chutes through uniformly distributed rollers, pushing blocks are movably mounted at two ends of the assembly frame through pin shafts respectively, and the bottom ends of the pushing blocks are connected with the assembly frame in an abutting mode; the pushing frame on one side of the assembly frame is provided with a pushing cylinder, and the end of a piston rod of the pushing cylinder is fixedly connected with the assembly frame.

The storage baffle is U-shaped.

The beneficial effects of the utility model reside in that:

this residual material brickmaking device of merchant's concrete's unloading mechanism passes through template pusher cooperation glassware can be to the automatic unloading of the blank of suppression completion and do not need artifical unloading to can greatly reduced intensity of labour and improve work efficiency, the unloading does not need manual operation simultaneously, the staff need not stretch into the brickmaking machine internal operation promptly, and can effectively avoid mechanical injury, it needs manual operation at the unloading to have solved prior art, it is big to lead to intensity of labour, work efficiency is low, and there is the problem of mechanical injury risk.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

FIG. 2 is a schematic top view of FIG. 1;

fig. 3 is a schematic structural view of the lifting frame of the present invention;

FIG. 4 is an enlarged schematic view at A in FIG. 1;

fig. 5 is a schematic structural view of the template pusher of the present invention;

FIG. 6 is a schematic right-side view of FIG. 5;

fig. 7 is a schematic view of the structure in the direction B-B in fig. 6.

In the figure: 1. blanking guide rail, 2, the frame of keeping in, 3, the unloading conveying chain, 4, the bracket, 5, the transport frame, 6, the hoisting frame, 7, the elevator motor, 8, the walking motor, 9, the lift axle, 10, the lift sprocket, 11, the lifting guide rail, 12, the lifting chain, 13, lift the pole, 14, the walking axle, 15, the walking sprocket, 16, the walking wheel, 17, driving sprocket, 18, supporting roller, 19, propelling movement frame, 20, store the baffle, 21, the assembly jig, 22, the propelling movement piece, 23, the propelling movement cylinder, 24, the propelling movement spout, 25, the gyro wheel.

Detailed Description

The blanking mechanism of the commercial concrete residual material brick making device comprises a brick making machine, a template pusher and a blanking device, wherein the template pusher is arranged on one side of the brick making machine (a Tianjian QTY8-15 type baking-free brick making machine), the blanking device is arranged on the other side of the brick making machine, the blanking device comprises a blanking guide rail 1, a transfer device, a temporary storage frame 2, a blanking transmission chain 3 and a bracket 4, the blanking guide rails 1 are symmetrically arranged, and the transfer device is movably arranged on the blanking guide rail 1; the transfer device comprises a transfer frame 5, a lifting frame 6, a lifting motor 7 and a walking motor 8, wherein the transfer frame 5 is movably provided with a lifting shaft 9 through a bearing, the ends of the two ends of the lifting shaft 9 are symmetrically provided with lifting chain wheels 10, the transfer frame 5 below the lifting chain wheels 10 is symmetrically provided with lifting guide rails 11, the lifting frame 6 is arranged between the lifting guide rails 11, the lifting frame 6 is movably connected with the lifting guide rails 11 through limiting wheels, and the lifting guide rails 11 are used for limiting the position of the lifting frame 6 in the movement process of the lifting frame 6 by matching with the limiting wheels so that the lifting frame 6 can only lift along the lifting guide rails 11; a lifting chain 12 is arranged on the lifting frame 6, and the end of the lifting chain 12 passes through the lifting chain wheel 10 and is fixedly connected with the transfer frame 5, so that the lifting chain wheel 10 can drive the lifting frame 6 to lift through the lifting chain 12 in the rotating process; lifting rods 13 are uniformly distributed on the inner side of the lifting frame 6, and the lifting rods 13 are used for lifting the template and the blanks on the template under the driving of the lifting frame 6 in the lifting process of the lifting frame 6, so that the template and the blanks are suspended and can move with the transfer frame, and the blanks are blanked and transferred; a lifting motor 7 is arranged on the transport frame 5 on one side of the lifting shaft 9, the lifting motor 7 is connected with the lifting shaft 9 through a transmission chain, and when the lifting motor 7 works, the lifting shaft 9 is driven to rotate through the transmission chain to drive a lifting chain wheel 10 to rotate; a traveling shaft 14 is movably arranged on the transfer frame 5 on one side of the lifting frame 6 through a bearing, traveling chain wheels 15 are symmetrically arranged at the end heads of the two ends of the traveling shaft 14, a traveling motor 8 is arranged on the transfer frame 5 above the traveling shaft 14, and the traveling motor 8 is connected with the traveling shaft 14 through a transmission chain; two sides of the bottom of the transfer frame 5 are respectively provided with a traveling wheel 16, the traveling wheels 16 are provided with a driving chain wheel 17, and the driving chain wheel 17 is connected with a traveling chain wheel 15 through a transmission chain; the transfer device is connected with the blanking guide rail 1 through a travelling wheel 16; when the device works, the walking motor 8 drives the walking shaft 14 to rotate so as to drive the walking chain wheel 15 to rotate, and the driving chain wheel 17 is driven to rotate through the transmission chain in the rotating process of the walking chain wheel 15, so that the walking wheel 16 is driven to rotate so as to drive the transport frame to move; temporary storage frames 2 are arranged between the blanking guide rails 1, supporting rollers 18 are uniformly distributed on the temporary storage frames 2, and the supporting rollers 18 are used for facilitating the template to enter the temporary storage frames 2 and supporting the template through the rolling of the supporting rollers 18 when the template and the blank enter the temporary storage frames 2; a blanking conveying chain 3 is arranged on one side of the temporary storage frame 2, the blanking conveying chain 3 is driven by a motor, and the blanking conveying chain 3 is used for transferring the template and the blank to the temporary storage frame 2; the other side of the temporary storage frame 2 is provided with a bracket 4, the bracket 4 is used for stacking and placing blanks through templates, and a forklift is convenient to transfer the blanks.

The template pusher consists of a pushing frame 19, a storage baffle 20, an assembling frame 21, a pushing block 22 and a pushing cylinder 23, wherein pushing chutes 24 are symmetrically arranged on the pushing frame 19, and the pushing chutes 24 are used for supporting the template and enabling the template to move along the pushing chutes 24; the push sliding chute 24 is provided with a storage baffle 20, the storage baffle 20 is U-shaped, the storage baffle 20 has the function of enabling the templates to be stored on the push sliding chute 24 orderly, and meanwhile, the templates are limited, so that only a single template at the bottom of the storage baffle 20 can slide out of the push sliding chute 24 between the storage baffles 20; the assembly frame 21 is arranged on the pushing frame 19 between the pushing chutes 24, the two sides of the assembly frame 21 are uniformly provided with idler wheels 25 through pin shafts, the idler wheels 25 are connected with the pushing frame 19 in a sliding manner, the two ends of the assembly frame 21 are respectively and movably provided with the pushing blocks 22 through the pin shafts, the bottom ends of the pushing blocks 22 are connected with the assembly frame 21 in an abutting manner, so that the pushing blocks 22 can push the template to one side of the brick making machine, and when the assembly frame 21 is reset, the pushing blocks 22 rotate clockwise by taking the pin shafts as axes under the action of the template, can reset together with the assembly frame 21 and cannot influence the template on the pushing chutes 24; a pushing cylinder 23 is arranged on the pushing frame 19 on one side of the assembling frame 21, and the end of a piston rod of the pushing cylinder 23 is fixedly connected with the assembling frame 21.

When the blanking mechanism of the commercial concrete residual material brick making device works, after a brick making machine completes brick making, the pushing cylinder 23 is started, the pushing cylinder 23 drives the template to move towards the brick making machine through the assembling frame 21 and the pushing block 22, the template on the pushing chute 24 gradually extrudes the template with the blank on the brick making machine in the process of driving the template to move towards the brick making machine through the pushing block 22, the template to be replaced enters the brick making machine, the template with the blank on the brick making machine enters the blanking conveying chain 3 of the blanking mechanism, the blanking conveying chain 3 is started after the template with the blank enters the blanking conveying chain 3, and the template and the blank are transferred to the temporary storage frame 2 by the blanking conveying chain 3; after the template and the blank are transferred to the temporary storage frame 2, starting the walking motor 8 to enable the walking motor 8 to rotate anticlockwise, driving the walking wheel 16 to rotate anticlockwise through the transmission chain, the walking shaft 14, the walking chain wheel 15, the transmission chain and the driving chain wheel 17 in the anticlockwise rotating process of the walking motor 8, driving the transfer frame 5 to move towards the temporary storage frame 2 in the anticlockwise rotating process of the walking wheel 16, and driving the lifting rod 13 to move to the position below the template on the temporary storage frame 2; after the lifting rod 13 is in place, the lifting motor 7 is started to enable the lifting motor 7 to rotate anticlockwise, the lifting motor 7 sequentially passes through the transmission chain, the lifting shaft 9, the lifting chain wheel 10 and the lifting chain 12 to drive the lifting frame 6 to ascend along the lifting guide rail 11, the template and the blank are driven to ascend through the lifting rod 13 in the process of ascending of the lifting frame 6 so as to be separated from the supporting roller 18, the lifting motor 7 is stopped after the template is separated from the supporting roller 18, the template and the blank are suspended, the walking motor 8 is started to enable the walking motor 8 to rotate clockwise, the walking motor 8 drives the walking wheel 16 to rotate clockwise in the process of rotating clockwise, the transportation frame 5 is further driven to move towards one side of the bracket 4, the template and the blank are driven to move towards one side of the bracket 4, the walking motor 8 is stopped when the template and the blank move to the upper side of the bracket, the lifting motor 7 is driven to rotate clockwise to drive the lifting frame 6 to move downwards, and then the template and the blank are driven to move downwards through the lifting rod 13, and the template is placed on the bracket 4; after 5 layers of templates and blanks on the bracket 4 are stacked, the blanks are transferred to a sunning ground through a forklift, and the blanks are maintained.

Claims

1. The utility model provides a residual material brickmaking device's unloading mechanism of merchant's concrete, it comprises brickmaking machine, template pusher and glassware down, its characterized in that: a template pusher is arranged on one side of the brick making machine, a blanking device is arranged on the other side of the brick making machine, the blanking device is composed of a blanking guide rail (1), a transfer device, a temporary storage frame (2), a blanking conveying chain (3) and a bracket (4), the blanking guide rails (1) are symmetrically arranged, and the transfer device is movably arranged on the blanking guide rails (1); a temporary storage frame (2) is arranged between the blanking guide rails (1), a blanking conveying chain (3) is arranged on one side of the temporary storage frame (2), and a bracket (4) is arranged on the other side of the temporary storage frame (2).

2. The blanking mechanism of the commercial concrete residual material brick making device according to claim 1, which is characterized in that: the transporter is composed of a transport frame (5), a lifting frame (6), a lifting motor (7) and a walking motor (8), lifting chain wheels (10) are symmetrically installed on the transport frame (5) through lifting shafts (9), the lifting frame (6) is symmetrically installed on the transport frame (5) below the lifting chain wheels (10) through lifting guide rails (11), lifting chains (12) are arranged on the lifting frame (6), and the ends of the lifting chains (12) penetrate through the lifting chain wheels (10) and are fixedly connected with the transport frame (5); lifting rods (13) are uniformly distributed on the inner side of the lifting frame (6); a lifting motor (7) is arranged on the transfer frame (5) at one side of the lifting shaft (9), and the lifting motor (7) is connected with the lifting shaft (9) through a transmission chain; walking chain wheels (15) are symmetrically arranged on the transport frame (5) on one side of the lifting frame (6) through a walking shaft (14), a walking motor (8) is arranged on the transport frame (5) above the walking shaft (14), and the walking motor (8) is connected with the walking shaft (14) through a transmission chain; two sides of the bottom of the transfer frame (5) are respectively provided with a traveling wheel (16), the traveling wheels (16) are provided with a driving chain wheel (17), and the driving chain wheel (17) is connected with a traveling chain wheel (15) through a transmission chain; the transfer device is connected with the blanking guide rail (1) through a travelling wheel (16).

3. The blanking mechanism of the commercial concrete residual material brick making device according to claim 1, which is characterized in that: and support rollers (18) are uniformly distributed on the temporary storage frame (2).

4. The blanking mechanism of the commercial concrete residual material brick making device according to claim 1, which is characterized in that: the template pusher consists of a pushing frame (19), a storage baffle (20), an assembling frame (21), a pushing block (22) and a pushing cylinder (23), pushing chutes (24) are symmetrically arranged on the pushing frame (19), and the storage baffle (20) is arranged on the pushing chutes (24); an assembly frame (21) is movably mounted on the pushing frame (19) between the pushing chutes (24) through uniformly distributed rollers, pushing blocks (22) are respectively movably mounted at two ends of the assembly frame (21) through pin shafts, and the bottom ends of the pushing blocks (22) are connected with the assembly frame (21) in an abutting mode; a pushing cylinder (23) is arranged on the pushing frame (19) on one side of the assembly frame (21), and the end of a piston rod of the pushing cylinder (23) is fixedly connected with the assembly frame (21).