CN213648038U

CN213648038U - Template transfer mechanism of commercial concrete residual material brick making device

Info

Publication number: CN213648038U
Application number: CN202022201853.5U
Authority: CN
Inventors: 徐洋晨; 胡士军; 朱忠; 黄成军; 张顺武; 马献林; 张晶
Original assignee: Hubei Chufeng Jianke Group Jingzhou Kaiyuan New Material Co ltd
Current assignee: Hubei Chufeng Jianke Group Jingzhou Kaiyuan New Material Co ltd
Priority date: 2020-09-30
Filing date: 2020-09-30
Publication date: 2021-07-09
Anticipated expiration: 2030-09-30

Abstract

The utility model relates to a residual material brickmaking device's of merchant's concrete template transfer mechanism belongs to brickmaking mechanical technical field. The template transferring mechanism consists of a transverse conveyor, a lifter, a longitudinal conveying chain and a storage pusher, wherein the lifter is arranged at one end of the transverse conveyor, and the longitudinal conveying chain is arranged at one side of the lifter; the other end of the transverse conveyor is provided with a storage pusher. This template transfer mechanism can be to the automatic replacement template of brickmaking machine function to can greatly reduced intensity of labour and improve work efficiency, and can effectively avoid mechanical injury, it needs manual operation at the template replacement to have solved prior art, leads to intensity of labour big, and work efficiency is low, and has the problem of mechanical injury risk.

Description

Template transfer mechanism of commercial concrete residual material brick making device

Technical Field

The utility model relates to a residual material brickmaking device's of merchant's concrete template transfer mechanism belongs to brickmaking mechanical technical field.

Background

Commercial concrete, namely commercial concrete, has the following advantages: 1. the quality of the construction engineering can be improved; 2. the construction period can be greatly shortened, and the construction speed is improved; 3. the material waste can be reduced; 4. the engineering quantity can be saved; 5. the performance of the concrete can be improved; 6. the construction organization can be improved, the labor intensity is reduced, and the construction management cost, the technical difficulty and the quality risk are reduced; 7. The environment can be protected and improved; 8. can reduce the comprehensive cost. After the commercial concrete is prepared at the commercial concrete station, the commercial concrete is transported to a construction site through a commercial concrete stirring tank car, after the commercial concrete stirring tank car unloads, a certain amount of commercial concrete is usually remained in the commercial concrete stirring tank car, in order to avoid the blockage of the commercial concrete stirring tank car, within a certain time after the unloading, washing the commercial concrete stirring tank car, recovering the commercial concrete, proportioning the commercial concrete residual material, sand, pebbles and cement according to a certain proportion, and making bricks by using a brick making machine, thereby realizing the reutilization of resources, namely, the brick making machine pressurizes the proportioned commercial concrete residual material through hydraulic pressure and vibration to ensure that the commercial concrete residual material is pressed and molded under the action of pressure and vibration, however, the replacement of the template of the existing brick making machine needs manual operation, the labor intensity is high, the working efficiency is low in the template replacement process, a hand of a person needs to stretch into the brick making machine to operate in the template replacement process, and the brick making machine has the risk of mechanical damage to the hand of the person.

Disclosure of Invention

The utility model aims at: the template transfer mechanism of the commercial concrete residual material brick making device can automatically replace templates, thereby effectively reducing the labor intensity, improving the working efficiency and avoiding mechanical damage.

The technical scheme of the utility model is that:

the utility model provides a template transfer mechanism of merchant's concrete residual material brickmaking device, it comprises horizontal conveyer, riser, vertical conveying chain and storage pusher, its characterized in that: one end of the transverse conveyor is provided with a lifter, and one side of the lifter is provided with a longitudinal conveying chain; the other end of the transverse conveyor is provided with a storage pusher.

The transverse conveyor consists of a conveying frame, a transverse conveying chain, a conveying roller and a regulating cylinder, wherein the conveying frame is provided with the transverse conveying chain, and the transverse conveying chain is provided with a plurality of conveying blocks at intervals; the conveying frame below the transverse conveying chain is provided with a conveying roller, the conveying frame on one side of the conveying roller is provided with a regular cylinder, a piston rod of the regular cylinder penetrates through the conveying frame and extends to the other side of the conveying frame, and a regular plate is fixedly arranged at the end of the piston rod of the regular cylinder extending to the other side of the conveying frame.

The lifting device comprises a bottom plate, lifting support rods, a lifting hydraulic cylinder, lifting chain wheels and lifting cross rods, wherein the lifting support rods are symmetrically arranged on the bottom plate, the lifting hydraulic cylinder is arranged on the bottom plate between the lifting support rods, the lifting chain wheels are symmetrically arranged at the end heads of piston rods of the lifting hydraulic cylinder through chain wheel shafts, and the end heads at two ends of each chain wheel shaft are respectively connected with the lifting support rods in a sliding mode through sliding chutes; a lifting cross rod is movably arranged on the lifting support rod, and a plurality of lifting rods are arranged on the lifting cross rod; the lifting chain is arranged on the lifting cross rod, and the end of the lifting chain penetrates through the lifting chain wheel to be fixedly connected with the bottom plate.

The storage pusher consists of a pushing frame, a storage baffle, an assembling frame, a pushing block and a pushing cylinder, pushing chutes are symmetrically arranged on the pushing frame, and the storage baffle is arranged on the pushing chutes; an assembly frame is movably mounted on the pushing frame between the pushing chutes through uniformly distributed rollers, pushing blocks are movably mounted at two ends of the assembly frame through pin shafts respectively, and the bottom ends of the pushing blocks are connected with the assembly frame in an abutting mode; the pushing frame on one side of the assembly frame is provided with a pushing cylinder, and the end of a piston rod of the pushing cylinder is fixedly connected with the assembly frame.

The storage baffle is U-shaped.

The beneficial effects of the utility model reside in that:

this residual material brickmaking device's of merchant concrete template transport mechanism passes through template transfer device and can automatic replacement template and do not need the manual replacement to can greatly reduced intensity of labour and improve work efficiency, the template is transported simultaneously and does not need manual operation, the staff need not stretch into the brickmaking machine internal operation promptly, and can effectively avoid mechanical injury, it needs manual operation at the template replacement to have solved prior art, it is big to lead to intensity of labour, work efficiency is low, and there is the problem of mechanical injury risk.

Drawings

Fig. 1 is a schematic structural view of the template transfer mechanism of the present invention;

FIG. 2 is a schematic structural view of the vertical conveying chain of the present invention;

fig. 3 is a schematic structural view of the utility model lateral conveyor;

FIG. 4 is a schematic top view of FIG. 3;

fig. 5 is a schematic structural view of the lifter of the present invention;

FIG. 6 is a schematic top view of FIG. 5;

fig. 7 is a schematic structural view of the storage pusher of the present invention;

fig. 8 is a schematic view of the structure in the direction of a-a in fig. 7.

In the figure: 1. vertical conveying chain, 2, conveying frame, 3, horizontal conveying chain, 4, conveying roller, 5, regular cylinder, 6, conveying block, 7, regular plate, 8, bottom plate, 9, lifting support rod, 10, hydraulic lifting cylinder, 11, lifting chain wheel, 12, lifting cross rod, 13, chain wheel shaft, 14, lifting rod, 15, lifting chain, 16, propelling movement frame, 17, storage baffle, 18, assembly frame, 19, propelling movement piece, 20, propelling movement cylinder, 21, propelling movement spout, 22, gyro wheel.

Detailed Description

The template transferring mechanism of the commercial concrete residual material brick making device comprises a transverse conveyor, a lifter, a longitudinal conveying chain 1 and a storage pusher, wherein the lifter is arranged at one end of the transverse conveyor, the transverse conveyor comprises a conveying frame 2, a transverse conveying chain 3, a conveying roller 4 and a regulating cylinder 5, the conveying frame 2 is provided with the transverse conveying chain 3, the transverse conveying chain 3 is driven by a motor, a plurality of conveying blocks 6 are arranged on the transverse conveying chain 3 at intervals, the conveying frame 2 below the transverse conveying chain 3 is provided with the conveying roller 4, and the conveying blocks 6 are used for pushing a template to move by matching the conveying blocks 6 with the conveying roller 4 in the moving process of the conveying chain 3; a regulating cylinder 5 is arranged on the conveying frame 2 on one side of the conveying roller 4, a piston rod of the regulating cylinder 5 penetrates through the conveying frame 2 and extends to the other side of the conveying frame 2, a regulating plate 7 is fixedly arranged at the end of the piston rod of the regulating cylinder 5 extending to the other side of the conveying frame 2, and the regulating plate 7 is used for matching with the regulating cylinder 5 to regulate the template and correct the inclined template when the template is transferred, so that the direction of the template is consistent with that of the conveying chain 3, and the template cannot deviate in the conveying process; the lifter comprises a bottom plate 8, lifting support rods 9, a lifting hydraulic cylinder 10, a lifting chain wheel 11 and a lifting cross rod 12, wherein the lifting support rods 9 are symmetrically arranged on the bottom plate 8, the lifting hydraulic cylinder 10 is arranged on the bottom plate 8 between the lifting support rods 9, the end of a piston rod of the lifting hydraulic cylinder 10 is provided with a chain wheel shaft 13 through a bearing, the lifting chain wheel 11 is symmetrically arranged on the chain wheel shaft 13, and the end heads at two ends of the chain wheel shaft 13 are respectively in sliding connection with the lifting support rods 9 through sliding grooves, so that the chain wheel shaft 13 can only perform lifting motion along the lifting support rods 9; a lifting cross rod 12 is movably arranged on the lifting support rod 9 through a sliding chute, and a plurality of lifting rods 14 are arranged on the lifting cross rod 12; the lifting cross rod 12 is provided with a lifting chain 15, the end of the lifting chain 15 passes through the lifting chain wheel 11 and is fixedly connected with the bottom plate 8, when the chain wheel shaft 13 is lifted, the lifting chain wheel 11 drives the end of the lifting chain 15 to lift, and further drives the lifting cross rod 12 to lift, so that the lifting cross rod 12 drives the lifting rod 14 to lift in the lifting process, and the template on the lifting rod 14 is driven to lift; the lifting chain 15, the chain wheel shaft 13, the lifting chain wheel 11 and the lifting hydraulic cylinder 10 have the functions of driving the lifting rod 14 to touch the ground in the lifting process of the lifting cross rod 12, reducing the gravity center of the lifter and improving the working stability of the lifter; a longitudinal conveying chain 1 is arranged on one side of the lifter, the longitudinal conveying chain 1 is driven by a motor, and the longitudinal conveying chain 1 is used for transferring the template to the lifting rod 14 in the template transferring process so that the lifting rod 14 can lift the template; the other end of the transverse conveyor is provided with a storage pusher; the storage pusher consists of a pushing frame 16, a storage baffle 17, an assembling frame 18, a pushing block 19 and a pushing cylinder 20, pushing chutes 21 are symmetrically arranged on the pushing frame 16, and the pushing chutes 21 are used for supporting the template and enabling the template to move along the pushing chutes 21; the push chute 21 is provided with a storage baffle 17, the storage baffle 17 is U-shaped, the storage baffle 17 has the function of enabling the templates to be stored on the push chute 21 orderly, and meanwhile, the templates are limited, so that only a single template at the bottom of the storage baffle 17 can slide out of the storage baffle 17; the assembly frame 18 is arranged on the pushing frame 16 between the pushing chutes 21, the two sides of the assembly frame 18 are uniformly provided with idler wheels 22 through pin shafts, the idler wheels 22 are connected with the pushing frame 16 in a sliding manner, the two ends of the assembly frame 18 are respectively and movably provided with the pushing blocks 19 through the pin shafts, the bottom ends of the pushing blocks 19 are connected with the assembly frame 18 in an abutting manner, so that the pushing blocks 19 can push templates to one side of the brick making machine, and when the assembly frame 18 is reset, the pushing blocks 19 rotate clockwise around the pin shafts as axes under the action of the templates, can reset together with the assembly frame 18 and cannot influence the templates on the pushing chutes 21; a pushing cylinder 20 is arranged on the pushing frame 16 on one side of the assembling frame 18, and the end of a piston rod of the pushing cylinder 20 is fixedly connected with the assembling frame 18.

When the template transferring mechanism of the commercial concrete residual material brick making device works, under the condition that the storage baffle 17 stores templates, the pushing cylinder 20 is started, the pushing cylinder 20 is reset, the assembling frame 18 and the pushing blocks 19 on the assembling frame 18 are reset, the pushing blocks 19 at the rear end of the assembling frame 18 move to the templates between the storage baffles 17, after the pushing blocks 19 at the rear end of the assembling frame 18 are in place, the pushing cylinder 20 drives the pushing blocks 19 to move to one side of the brick making machine through the assembling frame 18, so that the pushing blocks 19 drive the templates on the pushing chutes 21 to move to the outside of the storage baffles 17, after the templates are in place, the pushing cylinder 20 is reset again, so that the pushing blocks 19 at the rear end of the assembling frame 18 move to the templates between the storage baffles 17, the pushing blocks 19 at the front end of the assembling frame 18 move to the templates outside of the storage baffles 17, after the pushing blocks 19 are in place, the pushing cylinder 20 drives the pushing blocks 19 to move to one side of the brick making machine through the assembling frame 18, the pushing block 19 at the front end of the assembling frame 18 drives the template to the brick making machine, and the template is transferred to the brick making machine; meanwhile, the pushing block 19 at the rear end of the assembling frame 18 drives the template between the storage baffles 17 to move to the pushing chute 21 at the outer side of the storage baffle 109; after the template is transferred to a brick making machine, starting the brick making machine to make bricks (blanks), and demolding; after the blank is demoulded, starting the pushing cylinder 20, enabling the pushing cylinder 2 to drive the template to move towards the brick making machine through the assembling frame 18 and the pushing block 19, enabling the template on the pushing chute 21 to gradually extrude the template with the blank on the brick making machine in the process that the pushing block 19 drives the template to move towards the brick making machine, extruding the template with the blank out of the brick making machine, enabling the template on the pushing chute 21 to enter the brick making machine, and enabling the template with the blank on the brick making machine to enter a blanking mechanism for blanking.

When the template in the storage baffle 17 is not enough, need to supply the template in storing the baffle 17, its specific process is: starting the lifting hydraulic cylinder 10, enabling the lifting hydraulic cylinder 10 to sequentially pass through the chain wheel shaft 13, the lifting chain wheel 11, the lifting chain 15 and the lifting cross rod 12 to drive the lifting rod 14 to move downwards, and enabling the lifting rod 14 to touch the ground; after the lifting rod 14 touches the ground, a plurality of templates which are stacked are transferred to the longitudinal conveying chain 1 through a forklift, after the templates are transferred to the longitudinal conveying chain 1, the longitudinal conveying chain 1 is started, the templates are transferred to the upper part of the lifting rod 14 of the lifter, after the templates are in place, the lifting hydraulic cylinder 10 is started, the lifting hydraulic cylinder 10 drives the lifting rod 14 to ascend, the lifting rod 14 drives the templates to move upwards in the ascending process, so that the templates move upwards to the lower part of the transverse conveying chain 3 and are in contact with the transverse conveying chain 3; after the template rises to the right position, starting the regulating cylinder 5 to enable the regulating cylinder 5 to drive the regulating plate 7 to act, and enabling the regulating plate 7 to regulate the template at the top layer; after template arrangement is completed, the arranging cylinder 5 drives the arranging plate 7 to reset, after the arranging plate 7 resets, the transverse conveying chain 3 is started, the transverse conveying chain 3 rotates anticlockwise, in the anticlockwise rotating process of the transverse conveying chain 3, the transverse conveying chain 3 drives the top layer template to move towards the conveying roller 4 through the conveying block 6, so that the template enters between the conveying roller 4 and the transverse conveying chain 3, enters between the storage baffles 17 under the combined action of the conveying block 6 and the conveying roller 4, and falls onto the pushing chute 21 below the storage baffles 17 under the action of self gravity; after the top layer template enters between the conveying roller 4 and the transverse conveying chain 3, the lifting hydraulic cylinder 10 drives the template to move upwards, so that the top layer template is contacted with the transverse conveying chain 3 block by block, after the top layer is in place block by block, the regulating cylinder 5 is matched with the regulating plate 7 to regulate the top layer template block by block, and the transverse conveying chain 3 is matched with the conveying roller 4 to convey the template block by block to the storage baffle 17 in the continuous operation process.

Claims

1. The utility model provides a template transfer mechanism of merchant's concrete residual material brickmaking device, it comprises horizontal conveyer, riser, vertical conveying chain (1) and storage pusher, its characterized in that: one end of the transverse conveyor is provided with a lifter, and one side of the lifter is provided with a longitudinal conveying chain (1); the other end of the transverse conveyor is provided with a storage pusher.

2. The template transfer mechanism of the commercial concrete residual material brick making device according to claim 1, which is characterized in that: the horizontal conveyor is composed of a conveying frame (2), a horizontal conveying chain (3), a conveying roller (4) and a regulating cylinder (5), wherein the conveying frame (2) is provided with the horizontal conveying chain (3), and the horizontal conveying chain (3) is provided with a plurality of conveying blocks (6) at intervals; conveying rollers (4) are arranged on the conveying frame (2) below the transverse conveying chain (3), a regulating cylinder (5) is arranged on the conveying frame (2) on one side of each conveying roller (4), a piston rod of each regulating cylinder (5) penetrates through the conveying frame (2) and extends to the other side of the conveying frame (2), and a regulating plate (7) is fixedly arranged at the end of the piston rod of each regulating cylinder (5) extending to the other side of the conveying frame (2).

3. The template transfer mechanism of the commercial concrete residual material brick making device according to claim 1, which is characterized in that: the lifting device comprises a bottom plate (8), lifting support rods (9), lifting hydraulic cylinders (10), lifting chain wheels (11) and lifting cross rods (12), wherein the lifting support rods (9) are symmetrically arranged on the bottom plate (8), the lifting hydraulic cylinders (10) are arranged on the bottom plate (8) between the lifting support rods (9), the lifting chain wheels (11) are symmetrically arranged at the ends of piston rods of the lifting hydraulic cylinders (10) through chain wheel shafts (13), and the ends of two ends of each chain wheel shaft (13) are respectively connected with the lifting support rods (9) in a sliding mode through sliding chutes; a lifting cross rod (12) is movably arranged on the lifting support rod (9), and a plurality of lifting rods (14) are arranged on the lifting cross rod (12); the lifting cross rod (12) is provided with a lifting chain (15), and the end of the lifting chain (15) passes around the lifting chain wheel (11) to be fixedly connected with the bottom plate (8).

4. The template transfer mechanism of the commercial concrete residual material brick making device according to claim 1, which is characterized in that: the storage pusher consists of a pushing frame (16), a storage baffle (17), an assembling frame (18), a pushing block (19) and a pushing cylinder (20), pushing sliding grooves (21) are symmetrically arranged on the pushing frame (16), and the storage baffle (17) is arranged on the pushing sliding grooves (21); an assembly frame (18) is movably mounted on a pushing frame (16) between the pushing chutes (21) through uniformly distributed rollers (22), pushing blocks (19) are respectively movably mounted at two ends of the assembly frame (18) through pin shafts, and the bottom ends of the pushing blocks (19) are connected with the assembly frame (18) in an abutting mode; a pushing cylinder (20) is arranged on the pushing frame (16) on one side of the assembly frame (18), and the end of a piston rod of the pushing cylinder (20) is fixedly connected with the assembly frame (18).