CN112141726A - A prefabricated component mold stacking device - Google Patents

Abstract

The invention discloses a prefabricated component mold stacking device, comprising a frame, a lifting assembly relatively arranged on the frame, a lifting driving mechanism for driving the lifting assembly to perform lifting motion, and a lifting transmission assembly. The elevating drive mechanism is arranged on the frame, the elevating assembly is connected with the elevating drive mechanism through the elevating transmission assembly, and the elevating assembly is provided with a lifting mechanism for lifting the mold of the prefabricated component. The invention has the advantages of simple structure, low cost, and integration of cross-line transfer and stacking functions.

Description

A prefabricated component mold stacking device

technical field

The invention mainly relates to the technical field of concrete prefabricated component production, in particular to a prefabricated component mould stacking device.

Background technique

The production process of concrete prefabricated components is to use the distributing device to spray the slurry into the mold table, then vibrate and scrape, polish and polish, use the palletizer to store, and maintain the kiln for maintenance. After the maintenance, the palletizer is used to export. Warehouse, remove the side mold, and finally remove the bottom mold to obtain the required prefabricated components. After the mold is poured, the molds need to be stacked three-dimensionally to meet the space utilization requirements of the steam curing kiln, improve the steam curing efficiency, and reduce the steam curing energy consumption.

In the prior art, the three-dimensional steam curing kiln is generally matched with a special lifting and stacking device, the equipment is complex, the cost is high, and the equipment function is single; , and there are potential safety hazards in the production process.

SUMMARY OF THE INVENTION

In view of the technical problems existing in the prior art, the present invention provides a prefabricated component mold stacking device with simple structure, low cost, and integration of cross-line transfer and stacking functions.

In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:

A prefabricated component mold stacking device includes a frame, and is characterized in that it also includes a lifting assembly, a lifting driving mechanism and a lifting transmission assembly, the lifting assembly is relatively arranged on the frame, and the lifting driving mechanism is arranged on the On the frame, it is used to drive the lifting assembly to carry out the lifting movement. The lifting assembly is connected to the lifting driving mechanism through the lifting transmission assembly. The lifting assembly is provided with a lifting mechanism, and the lifting mechanism is used to lift the prefabricated Component mold.

As a further improvement of the present invention: it also includes a translation mechanism and a translation drive mechanism, the translation mechanism is disposed at the bottom of the frame, and the translation drive mechanism is disposed on the translation mechanism to drive the translation mechanism Perform a linear reciprocating motion.

As a further improvement of the present invention, a translation guide rail is further included, the translation guide rail is relatively arranged below the frame, and the translation mechanism performs linear reciprocating motion along the oppositely arranged translation guide rail.

As a further improvement of the present invention: the lift transmission assembly includes a drive chain, a lift shaft and a lift chain, and the lift drive mechanism is connected to the lift shaft through the drive chain to drive the lift shaft to rotate; one end of the lift chain It is wound around the end of the lifting shaft, and the other end of the lifting chain is connected with the lifting assembly to drive the lifting assembly to carry out the lifting movement.

As a further improvement of the present invention, the frame includes a beam parallel to the ground and a vertical beam perpendicular to the ground, and the lifting shaft is erected on the beam through fasteners.

As a further improvement of the present invention, a vertical guide rail is provided on the vertical beam, and the lifting assembly moves up and down along the vertical guide rail.

As a further improvement of the present invention, the lifting mechanism is provided with at least one groove, and the groove is used for supporting the prefabricated component mold hanging structure.

As a further improvement of the present invention, the translation mechanism includes a translation traveling case, the frame is erected on the translation traveling case, and a traveling wheel is provided inside the translation traveling case.

As a further improvement of the present invention, an anti-collision mechanism is provided at the end of the translation walking box.

As a further improvement of the present invention, at least one end of the translation guide rail is provided with a limiting mechanism.

Compared with the prior art, the advantages of the present invention are:

1. The prefabricated component mold stacking device of the present invention has a lifting assembly, a lifting driving mechanism, and a lifting transmission assembly on the rack. The lifting driving device provides driving force to drive the lifting transmission assembly to move to drive the lifting assembly to perform up and down movements. The lifting assembly There is a lifting mechanism for lifting the prefabricated component mold. The lifting mechanism is provided with more than one groove for supporting the hanging structure of the prefabricated component mold, so that the mold can be lifted stably and reliably. There will be problems such as mold shaking or falling, and the whole device has a simple structure and low cost. Before the prefabricated component mold enters the steam curing kiln, the three-dimensional stacking of the mold can be realized, and the destacking function can also be realized after the curing is completed.

2. In the prefabricated component mold stacking device of the present invention, the bottom of the frame is provided with a translation mechanism. Through the translation mechanism, the linear reciprocating motion of the entire stacking device can be realized. While completing the three-dimensional stacking, the conveyor line from the mold table can be realized. With the cross-line traverse between the steam curing kiln, the device has the functions of mold stacking and cross-line transfer.

Description of drawings

FIG. 1 is a schematic structural diagram of the present invention in a specific embodiment.

FIG. 2 is a schematic diagram of the state of the present invention before the mold-taking stage in a specific embodiment.

FIG. 3 is a schematic diagram of the state of the present invention when it is moved to the mold table conveying line in a specific embodiment.

4 is a schematic diagram of the state of the present invention when the mold table is lifted and transported in a specific embodiment.

FIG. 5 is a schematic diagram of the state of completing the stacking of one mold table in a specific embodiment of the present invention.

FIG. 6 is a schematic diagram of the state in which the stacking of a plurality of mold tables is completed in a specific embodiment of the present invention.

FIG. 7 is a schematic structural diagram of a lifting mechanism in a specific embodiment of the present invention.

illustration:

1. Frame; 2. Lifting components; 3. Lifting drive mechanism; 4. Lifting transmission components; 41. Transmission chain; 42. Lifting shaft; 43. Lifting chain; 5. Lifting mechanism; 51. Groove; 6. Translation mechanism; 61, translation travel box; 62, walking wheel; 7, translation drive mechanism; 8, translation guide rail; 9, vertical guide rail; 10, anti-collision mechanism; 11, limit mechanism.

Detailed ways

The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

As shown in Figures 1 and 7, a prefabricated component mold stacking device includes a frame 1, and also includes a lifting assembly 2, a lifting driving mechanism 3 and a lifting transmission assembly 4, which are relatively arranged on the frame 1, and the lifting driving mechanism 3 is arranged on the frame 1 and is used to drive the lifting assembly 2 to carry out the lifting movement. The lifting assembly 2 is connected with the lifting driving mechanism 3 through the lifting transmission assembly 4. The lifting assembly 2 is provided with a lifting mechanism 5, and the lifting mechanism 5 is used for Lift the prefabricated component mold.

In the prefabricated component mold stacking device of the present invention, a lifting component 2, a lifting driving mechanism 3, and a lifting transmission component 4 are arranged on the frame. The lifting driving device 7 provides driving force to drive the lifting transmission component 4 to move to drive the lifting component 2 to move up and down. Movement, the lifting mechanism 5 for lifting the prefabricated component mold is arranged on the lifting component 2, and the whole device has a simple structure and low cost. It can realize the function of quick destacking.

In this embodiment, it also includes a translation mechanism 6 and a translation drive mechanism 7 that are arranged on the linear reciprocating motion. The mechanism 6 performs linear reciprocating motion.

Further, in the preferred embodiment, a plurality of rail connecting beams are also provided between the oppositely arranged translation guide rails 8, and the two parallel translation guide rails 8 are connected by the rail connecting beams, so as to stabilize the translation guide rails 8. A translation mechanism 6 is provided at the bottom of the frame 1. Through the translation mechanism 6, the linear reciprocating motion of the entire stacking device can be realized. While completing the three-dimensional stacking, the cross-line between the conveying line from the die table and the maintenance line can be realized. For lateral movement, the present invention has both the functions of mold stacking and cross-line transfer.

In this embodiment, the lift transmission assembly 4 includes a drive chain 41, a lift shaft 42, and a lift chain 43. The lift drive mechanism 3 is connected to the lift shaft 42 through the drive chain 41 to drive the lift shaft 42 to rotate; one end of the lift chain 43 is wound around At the end of the lifting shaft 42, the other end of the lifting chain 43 is connected with the lifting assembly 2, so as to drive the lifting assembly 2 to perform a lifting movement. The frame 1 includes a beam parallel to the ground and a vertical beam perpendicular to the ground. The lifting shaft 42 is erected on the beam through fasteners. The vertical beam is provided with a vertical guide rail 9 , and the lifting assembly moves up and down along the vertical guide rail 9 .

Further, in the preferred embodiment, one end of the lift drive mechanism 3 is provided with a first gear, and one end of the lift shaft 42 opposite to the lift drive mechanism 3 is provided with a second gear, and the transmission chain 41 is wound around the two gears. On the gears, when the lift drive mechanism 3 is activated, it drives the first gear to move, and drives the second gear to rotate through the transmission chain 41, thereby driving the lift shaft 42 to rotate; The rotation of the gear, the lifting shaft 42 makes the third gear rotate, which drives the lifting chain 43 to move, thereby driving the lifting assembly 2 to move up and down. The lifting assembly 2 includes lifting beams arranged in parallel. The vertical shafts are connected, and two rollers are installed on each vertical shaft through fasteners. Under the action of the lift drive mechanism 3, the rollers roll up and down along the vertical guide rail 9, so that the lift assembly 2 can move up and down. Complete the stacking and de-stacking of molds.

In this embodiment, the lifting mechanism 5 is provided with at least one or more grooves 51, and the grooves 51 are used to support the prefabricated component mold hanging structure. Further, in the preferred embodiment, there are two grooves 51, the lifting mechanism 5 is installed on the lifting beam through fasteners, and when the lifting mechanism 5 lifts the mold, the hanging structure of the side end of the mold just falls into the groove. 51, so that the mold can be lifted stably and reliably, and there will be no problems such as mold shaking or falling during the lifting process.

In this embodiment, the translation mechanism 6 includes a translation traveling case 61 , the frame 1 is erected on the translation traveling case 61 , and the two ends of the translation traveling case are provided with traveling wheels 62 . The bottom of the frame 1 is provided with a translation mechanism 6. Through the translation mechanism 6, the entire stacking device can perform linear reciprocating motion. While completing the three-dimensional stacking, the cross-line between the conveying line of the die table and the steam curing kiln can be realized. For lateral movement, the present invention has both the functions of mold stacking and transfer.

In this embodiment, an anti-collision mechanism 10 is provided at the end of the translation travel box 61 , and a limit mechanism 11 is provided at both ends of the translation guide rail 8 . When the stacking device moves linearly to the limit mechanism 11 at the end of the translation guide rail 8, the anti-collision mechanism 10 can play a buffering role, so that the stacking device can stop smoothly for stacking or destacking operations, avoiding the stacking device Violent shaking occurs due to too fast moving speed; the limiting mechanism 11 plays a limiting role.

As shown in Figures 2 to 6, in specific applications, the mold table conveying line and the curing line are both linear and arranged in parallel in the horizontal direction. Both ends of the mold table conveying line and the curing line, firstly, under the action of the translation drive mechanism 7, the translation mechanism 6 drives the frame 1 to move laterally along the translation guide 8 to one end of the mold table conveying line, and the lift drive mechanism 3 provides the driving force , drive the lifting assembly 2 to descend to a position lower than the mold table, then the lifting assembly 2 rises, the hanging structures on both sides of the mold table fall into the grooves 51 of the lifting mechanism 5, and the lifting assembly 2 further rises to realize the matching of the mold. The lift of the table, then, the translation drive mechanism 7 drives the translation mechanism 6 to drive the frame 1 to reciprocate linearly along the translation guide rail 8 to the maintenance line. Carry out stacking, and continue to transfer and stack the next mold table in this way until the transfer and stacking of all mold tables are completed, so that multiple molds can enter the curing kiln for maintenance at the same time, which is conducive to making full use of the curing kiln. space.

The above are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions that belong to the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should be regarded as the protection scope of the present invention.

Claims (10)

1. The utility model provides a prefabricated component mould bunching device, includes frame (1), its characterized in that still includes lifting unit (2), lift actuating mechanism (3) and lift drive assembly (4), lifting unit (2) set up relatively on frame (1), lift actuating mechanism (3) set up on frame (1) for drive lifting unit (2) carry out elevating movement, lifting unit (2) link to each other with lift actuating mechanism (3) through lift drive assembly (4), be equipped with on lifting unit (2) and lift mechanism (5), it is used for lifting the prefabricated component mould to lift mechanism (5).

2. The prefabricated member mold stacking device according to claim 1, further comprising a translation mechanism (6) and a translation driving mechanism (7), wherein the translation mechanism (6) is arranged at the bottom of the rack (1), and the translation driving mechanism (7) is arranged on the translation mechanism (6) and is used for driving the translation mechanism (6) to perform linear reciprocating motion.

3. The prefabricated component mold stacking device of claim 2, further comprising a translation guide rail (8), wherein the translation guide rail (8) is relatively arranged below the rack (1), and the translation mechanism (6) linearly reciprocates along the relatively arranged translation guide rail (8).

4. The prefabricated member mold stacking device of claim 1, wherein the lifting transmission assembly (4) comprises a transmission chain (41), a lifting shaft (42) and a lifting chain (43), and the lifting driving mechanism (3) is connected with the lifting shaft (42) through the transmission chain (41) to drive the lifting shaft (42) to rotate; lifting chain (43) one end is around establishing the tip at lift shaft (42), the other end and the lifting unit (2) of lifting chain (43) are connected to drive lifting unit (2) and carry out elevating movement.

5. The precast member mold stacking apparatus of claim 4, wherein the frame (1) further comprises a cross beam parallel to the ground and a vertical beam perpendicular to the ground, the lifting shaft (42) being erected on the cross beam by a fastener.

6. A mould stacking device for prefabricated parts according to claim 5, characterized in that vertical guides (9) are provided on said vertical beams, and said lifting assembly (2) performs a lifting movement along said vertical guides (9).

7. A stacking device for prefabricated parts moulds according to any of claims 1 to 6, characterised in that said lifting means (5) is provided with at least one more groove (51), said groove (51) being adapted to receive a prefabricated part mould hanger.

8. A prefabricated component mould stacking device according to any one of claims 1 to 6, characterized in that the translation mechanism (6) comprises a translation walking box (61), the frame (1) is erected on the translation walking box (61), and a walking wheel (62) is arranged inside the translation walking box (61).

9. A mould stacking device for prefabricated parts according to claim 8, characterized in that the end of the travelling box (61) is provided with an anti-collision mechanism (10).

10. A mould stacking device for prefabricated parts according to claim 3, characterized in that at least one end of the translation guide rail (8) is provided with a stop mechanism (11).

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