CN213700819U - Packing box sorting system - Google Patents
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- CN213700819U CN213700819U CN202021215780.9U CN202021215780U CN213700819U CN 213700819 U CN213700819 U CN 213700819U CN 202021215780 U CN202021215780 U CN 202021215780U CN 213700819 U CN213700819 U CN 213700819U
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Abstract
The utility model provides a packing box letter sorting system, including adjustment transmission line, second transmission line and the sorting machine that the order is connected and sweep ink recorder and treater, sweep ink recorder and sorting machine and be connected with the treater electricity respectively, the adjustment transmission line is used for adjusting the locating position and/or the gesture of packing box, sweeps the ink recorder and is used for scanning the packing box information that reads on the packing box bar code and upload to the treater with packing box information, and the sorting machine is used for following the processor and acquires packing box information and exports the packing box from corresponding delivery outlet according to packing box information. Visible, the utility model discloses degree of automation is high, and whole journey does not need manual work, and in packing box transportation process, the adjustment transmission line can carry out position and/or gesture adjustment to putting anomalous packing box automatically, and at packing box letter sorting in-process, the letter sorting chance is automatic to be sorted the packing box, and is swift laborsaving, practices thrift the cost of labor, and work efficiency is high, is favorable to follow-up vanning fast.
Description
Technical Field
The utility model relates to an automation equipment technical field, in particular to packing box letter sorting system.
Background
The sorting is to stack containers according to the types and the sequence of entering and leaving the warehouse, which is the preparation work for perfecting and supporting the delivery. At present, sorting is the key preparatory work of enterprises in shipment, the sorting work is good, and the competitiveness and the economic benefit of the enterprises can be effectively improved.
Traditional packing box letter sorting system is including carrying front end and letter sorting rear end, and the packing box can appear violently seven perpendicular eight when carrying the front end and carrying, puts anomalous problem, needs the manual work to adjust the posture of putting of packing box, wastes time and energy, work efficiency is low, and in addition, the packing box also sorts according to the packing box kind by the manual work when letter sorting rear end, has the problem that labour cost is high, intensity of work is big, work efficiency is low, and the manual error rate of carrying out letter sorting is high moreover.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a packing box letter sorting system to the transportation process and the letter sorting process of solving among the prior art packing box letter sorting system all need the manual work to carry out the operation, waste time and energy, and can influence the problem of follow-up vanning speed. The specific technical scheme is as follows:
a cargo box sorting system comprises an adjusting conveying line, a code scanning machine, a second conveying line, a sorting machine and a processor;
the adjusting conveyor line, the second conveyor line and the sorting machine are connected in sequence;
the adjusting conveying line is used for adjusting the placing position and/or posture of the container;
the code scanning machine is arranged on the second conveying line, is electrically connected with the processor, and is used for scanning the bar codes on the containers, reading the container information on the bar codes and uploading the container information to the processor;
the sorter is electrically coupled to the processor and includes a sorting station and a plurality of outlets, the sorting station obtaining the container information from the processor and outputting the containers from the respective outlets based on the container information.
Optionally, the device further comprises a first transmission line, and the first transmission line is connected with the adjustment transmission line.
Optionally, the device further comprises a visual recognition device, wherein the visual recognition device is arranged above the adjusting conveying line and used for detecting the placement position and/or posture of the container on the adjusting conveying line;
the adjustment conveying line includes: the conveying belt device comprises a plurality of conveying belts arranged in parallel and a corresponding number of power assemblies, wherein each power assembly controls one conveying belt to operate;
when the situation that the placing position and/or the posture of the container are not in accordance with the standard is detected, the visual recognition device sends a control signal to a target power assembly, the target power assembly regulates and controls the transmission speed of the corresponding conveyor belts according to the control signal, so that a speed difference is generated between the conveyor belts corresponding to the target power assembly, the placing position and/or the posture of the container are adjusted, and the target power assembly is a power assembly corresponding to at least two conveyor belts occupied by the container.
Optionally, each power assembly includes a motor and a main transmission roller, and the motor drives the corresponding transmission belt to operate through the main transmission roller.
Optionally, said conditioning conveyor line comprises at least 3 of said conveyor belts and a corresponding number of said power assemblies;
the container sorting system further comprises a guide conveyor line arranged between the adjustment conveyor line and the second conveyor line for sorting the containers.
Optionally, the width of the end of the guide conveyor line in the conveying direction is tapered to allow passage of only one container.
Optionally, the visual recognition device includes:
the image acquisition module is used for acquiring images of containers on the adjusting conveying line;
the image recognition module is used for carrying out image processing on the image and determining the coordinates of the center point of the container and the current placing posture in the image;
the main controller is used for sending a control signal to the target power assembly according to the coordinates of the central point of the container in the image and the current placing posture so that the target power assembly can regulate and control the transmission speed of the corresponding conveyor belt and adjust the placing position and/or posture of the container;
and the display screen is used for displaying the image identification information and/or the coordinate information received by the main controller.
Optionally, the image recognition module is specifically configured to perform one or more of the following processes on the container image: color recognition, image enhancement, edge sharpening, and noise reduction processing.
Optionally, the sorter is provided with five delivery ports.
Optionally, the sorting table is provided with universal wheels.
The utility model provides a pair of packing box letter sorting system has following beneficial effect: the packing box letter sorting system is including adjusting the transmission line, sweeping the ink recorder, second transmission line, sorting machine and treater, adjust the transmission line the second transmission line with the sorting machine is connected in proper order, the adjustment transmission line is used for adjusting the locating place and/or the gesture of packing box, sweep the ink recorder setting and be in on the second transmission line, and with the treater electricity is connected, is used for scanning bar code on the packing box reads packing box information on the bar code reaches on and the treater, the sorting machine with the treater electricity is connected, including letter sorting platform and a plurality of delivery outlet, the letter sorting platform is followed the treater acquires packing box information, and according to packing box information will the packing box is from corresponding the delivery outlet output. Visible, the utility model discloses degree of automation is high, at the in-process that carries out the transport of packing box, letter sorting, and whole journey does not need manual work, in packing box transportation process, the adjustment transmission line can carry out position and/or gesture adjustment to putting anomalous packing box automatically, at packing box letter sorting in-process, the letter sorting chance is automatic right the packing box sorts, and is more swift laborsaving, practices thrift the cost of labor, thereby improves packing box letter sorting system's work efficiency is favorable to follow-up packing fast.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a container sorting system according to an embodiment of the present invention;
the reference numerals of fig. 1 are explained as follows:
1-a first transmission line; 2-adjusting the conveying line; 21-a conveyor belt; 3-a visual recognition device; 4-guiding the conveying line; 5-code scanning machine; 6-a second transfer line; 7-a sorting machine; 71-an input port; 72-a sorting table; 73-an output port; 8-cargo box.
Detailed Description
The following provides a container sorting system according to the present invention with reference to the accompanying drawings and embodiments. The advantages and features of the present invention will become more apparent from the following description. It should be noted that the drawings are in simplified form and are not to precise scale, and are provided for convenience and clarity in order to facilitate the description of the embodiments of the present invention.
As described in the background, the conveying process and the sorting process of the conventional container sorting system require manual work, are time-consuming and labor-consuming, and affect the subsequent packing rate. Therefore, the utility model provides a packing box sorting system with higher automation degree, and fig. 1 is a structural schematic diagram of the packing box sorting system provided by the embodiment. Referring to fig. 1, the container sorting system includes a first conveyor line 1, a trim conveyor line 2, a stacking machine 5, a second conveyor line 6, a sorter 7, and a processor (not shown).
The first conveyor line 1, the conditioning conveyor line 2, the second conveyor line 6 and the sorting machine 7 are connected in series. When the container sorting system works, containers 8 are sequentially conveyed to the sorting machine 7 through the first conveying line 1, the adjusting conveying line 2 and the second conveying line 6 to be sorted, and finally, boxing is completed.
The adjusting conveying line 2 is used for adjusting the placing position and/or the posture of the container.
Further, the container sorting system further comprises a visual recognition device 3, wherein the visual recognition device 3 is arranged above the adjusting conveyor line 2 and is used for detecting the placement position and/or the posture of a container 8 on the adjusting conveyor line 2.
The conditioning conveyor line 2 comprises: a plurality of juxtaposed conveyor belts 21 and a corresponding number of power assemblies (not shown), each of which controls the operation of one of the conveyor belts 21.
When the situation that the placement position and/or the posture of the container 8 do not meet the standard is detected, the visual recognition device 3 sends a control signal to a target power assembly, the target power assembly regulates and controls the transmission speed of the corresponding conveyor belt 21 according to the control signal, so that a speed difference is generated between the conveyor belts 21 corresponding to the target power assembly, the placement position and/or the posture of the container 8 is adjusted, the placement position and/or the posture of the container 8 meets the standard, the situation that the placement position and/or the posture of the container 8 needs to be adjusted manually in the conveying process of the container 8 in the conventional operation is avoided, the labor cost is saved, the conveying efficiency of the container 8 on the adjustment conveyor belt 8 is improved, and the container 8 can conveniently and quickly enter the next operation process. Wherein the target power assembly is the power assembly corresponding to at least two of the conveyor belts 21 occupied by the container 8.
Specifically, each power assembly comprises a motor and a transmission main roller, and the motor drives the corresponding conveyor belt 21 to operate through the transmission main roller.
Specifically, the adjustment conveyor line 2 includes at least 3 conveyor belts 21 and a corresponding number of power assemblies, for example, the adjustment conveyor line 2 includes eight conveyor belts 21 and eight power assemblies, namely, a first conveyor belt, a second conveyor belt, a third conveyor belt, a fourth conveyor belt, a fifth conveyor belt, a sixth conveyor belt, a seventh conveyor belt, and an eighth power assembly, so that the adjustment conveyor line 2 can simultaneously adjust the placement positions and/or postures of the containers 8, thereby improving the conveying efficiency of the adjustment conveyor line 2.
Further, the container sorting system comprises a guide conveyor line 4 arranged between the alignment conveyor line 2 and the second conveyor line 6 for sorting the containers 8. Specifically, the width of the end of the guide conveyor line 4 decreases gradually in the conveying direction to form a triangular shape, and the width of the end allows only one container to pass through, it should be noted that the width of the end of the guide conveyor line 4 is equal to or slightly greater than the width of one container 8, and when two or more containers 8 enter from the front end of the guide conveyor line 4 side by side through the adjustment conveyor line 4, they can be sequentially discharged from the end of the guide conveyor line 4 only one by one, thereby avoiding missing in the subsequent code scanning of the containers 8.
Preferably, the first conveying line 1, the second conveying line 6 and the guide conveying line 4 are all roller lines, and the roller lines are simple in structure, low in cost and good in bearing capacity.
Further, the visual recognition device 3 includes:
and the image acquisition module is used for acquiring images of the containers on the adjusting conveying line.
And the image recognition module is used for carrying out image processing on the image and determining the coordinates of the central point of the container 8 and the current placing posture in the image.
Specifically, the image recognition module is specifically configured to perform color recognition, image enhancement, edge sharpening, and noise reduction on the image, and measure the length, the width, and the area of the container in the image, so as to determine the coordinate of the center point of the container 8, and send the recognition information of the image, the coordinate of the center point of the container 8, and the current placement posture to the main controller.
It should be noted that the image recognition module is further configured to determine information of the conveyor belt currently occupied by the container 8, and send the information of the conveyor belt currently occupied by the container 8 to the main controller, so that the main controller can accurately determine the target component corresponding to the conveyor belt currently occupied by the container 2 according to the information of the conveyor belt currently occupied by the container 8, and send a control signal to the target component.
And the main controller is used for sending a control signal to the target power assembly according to the coordinate of the central point of the container 8 and the current placing posture in the image and the coordinate of the central point of the container 8 and the current placing posture in the image, so that the target power assembly regulates and controls the corresponding conveying speed of the conveying belt 21 and adjusts the placing position and/or the posture of the container 8.
Specifically, the main controller is specifically configured to calibrate the coordinates of the center point of the container 8 in the image and the current placement attitude according to preset standard coordinate data and a standard placement attitude, and send a control signal to the target power assembly according to a calibration result.
Further, the visual recognition apparatus further includes:
and the display screen is used for displaying the image identification information and/or the coordinate information received by the main controller.
And the storage unit is used for storing the standard coordinate data and the standard placing posture of the container.
Sweep the ink recorder 5 and set up on the second transmission line 6 to with the treater electricity is connected, specifically, sweep ink recorder 5 and set up the front end of second transmission line 6 for scan the bar code on the packing box 8 and read packing box information on the bar code 8, and with packing box information uploads to the treater.
The container information comprises a container name, a container model, a container type, a container specification, container in-out warehouse time and the like.
The sorter 7 is electrically connected to the processor and has an input port 71, a sorting table 72 and a plurality of output ports 73, the sorting table 72 obtaining the container information from the processor and sorting the containers 8 on the sorting table 72 based on the container information and outputting the containers 8 from the respective output ports 73 according to the sorting result.
Specifically, the sorting machine 7 is provided with five output ports 73, which are a first output port, a second output port, a third output port, a fourth output port and a fifth output port, the sorting table 72 is provided with universal wheels, after the containers 8 enter the sorting table 72 from the input ports 71, the sorting table 72 conveys the containers 8 with different types of containers to different output ports 73 by changing the conveying direction of the universal wheels according to the information of the containers, and conveys the containers 8 with the same type of containers to the same output port 73, so that the automatic sorting process of the containers 8 is completed, the labor cost is saved, the sorting efficiency is improved, the sorting error rate is reduced, and the subsequent quick packing is facilitated.
The working process of the container sorting system provided by the embodiment is as follows:
The visual recognition device 3 is arranged above the adjusting transmission line 2, when the visual recognition device 3 detects that the arrangement position and/or posture of the container 8 do not accord with the standard, and the adjustment is needed, the main controller calibrates the center point coordinate and the current arrangement posture of the container 8 in the image according to preset standard coordinate data and standard arrangement posture, and sends a control signal to the target power assembly according to a calibration result, so that the target power assembly adjusts and controls the corresponding transmission speed of the transmission belt 21, and adjusts the arrangement position and/or posture of the container 8.
Specifically, for example, when the vision device 3 detects that the placement position and/or posture of a container 8 occupying the first conveyor belt and the second conveyor belt at the same time does not meet the standard, and needs to be adjusted, the main controller calibrates the coordinates of the center point of the container in the image and the current placement posture according to preset standard coordinate data and a standard placement posture, and sends a control signal to the first power assembly according to a calibration result, so that the motor in the first power assembly increases or decreases the operating power, increases or decreases the main transmission operating speed in the first power assembly, thereby increasing or decreasing the transmission speed of the first conveyor belt, and sends a control signal to the second power assembly, so that the motor in the second power assembly maintains the operating power, thereby maintaining the transmission speed of the second conveyor belt, therefore, the first conveyor belt and the second conveyor belt can generate a speed difference, the placement position and/or the posture of the container 8 can be adjusted under the action of the speed difference, so that the container is placed neatly, when the center point coordinate and the current placement posture of the container 8 are adjusted to be consistent with the standard coordinate data and the standard placement posture, the first power assembly and the second power assembly can control the first conveyor belt and the second conveyor belt to return to the original conveying speed, the container 8 is conveyed forwards jointly, and the container 8 is conveyed to the guide conveyor belt 4.
Alternatively, the speed of the first conveyor belt may be kept constant, and the speed of the second conveyor belt may be increased or decreased to generate a speed difference between the first conveyor belt and the second conveyor belt, so as to adjust the placement position and/or posture of the container, or the speeds of the first conveyor belt and the second conveyor belt may be increased or decreased simultaneously, as long as the speed difference between the first conveyor belt and the second conveyor belt is generated, so as to adjust the placement position and/or posture of the container.
For another example, when the main controller vision device 3 detects that the placement position and/or posture of one container 8 occupying the third conveyor, the fourth conveyor and the fifth conveyor at the same time does not meet the standard and needs to be adjusted, similarly, the placement position and/or posture of the container may be adjusted by increasing or decreasing the speed of the third conveyor, the fourth conveyor and/or the fifth conveyor as long as the speed difference is generated among the third conveyor, the fourth conveyor and the fifth conveyor.
After the containers 8 enter the guide conveying line 4, the guide conveying line 4 sorts the containers 8, so that the containers 8 are sequentially conveyed to the second conveying line 6, a code scanner 5 is arranged at the front end of the second conveying line 6, when the containers 8 are conveyed to the code scanner 5, the code scanner 5 scans the bar codes on the containers 8 and reads container information on the bar codes, then the container information is uploaded to the processor, and the length of the second conveying line 6 is longer, so that the containers 8 cannot be stacked on the sorting table 72.
Finally, the containers 8 are conveyed to the sorting machine 7 through the second conveyor line 6, enter the sorting table 72 from the input port 71 of the sorting machine 7, and the sorting table 72 conveys the containers 8 of different types of containers to different output ports 72 and conveys the containers 8 of the same type of containers to the same output port 72 by changing the conveying direction of the universal wheels according to the information of the containers, thereby completing the automatic sorting process of the containers 8 and then packing the containers.
To sum up, the utility model provides a pair of packing box letter sorting system has following advantage: the packing box letter sorting system is including adjusting the transmission line, sweeping the ink recorder, second transmission line, sorting machine and treater, adjust the transmission line the second transmission line with the sorting machine is connected in proper order, the adjustment transmission line is used for adjusting the locating place and/or the gesture of packing box, sweep the ink recorder setting and be in on the second transmission line, and with the treater electricity is connected, is used for scanning bar code on the packing box reads packing box information on the bar code reaches on and the treater, the sorting machine with the treater electricity is connected, including letter sorting platform and a plurality of delivery outlet, the letter sorting platform is followed the treater acquires packing box information, and according to packing box information will the packing box is from corresponding the delivery outlet output. Visible, the utility model discloses degree of automation is high, at the in-process that carries out the transport of packing box, letter sorting, and whole journey does not need manual work, in packing box transportation process, the adjustment transmission line can carry out position and/or gesture adjustment to putting anomalous packing box automatically, at packing box letter sorting in-process, the letter sorting chance is automatic right the packing box sorts, and is more swift laborsaving, practices thrift the cost of labor, thereby improves packing box letter sorting system's work efficiency is favorable to follow-up packing fast.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present invention can be modified or replaced with equivalents without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
1. A cargo box sorting system is characterized by comprising an adjusting conveying line, a code scanning machine, a second conveying line, a sorting machine and a processor;
the adjusting conveyor line, the second conveyor line and the sorting machine are connected in sequence;
the adjusting conveying line is used for adjusting the placing position and/or posture of the container;
the code scanning machine is arranged on the second conveying line, is electrically connected with the processor, and is used for scanning the bar codes on the containers, reading the container information on the bar codes and uploading the container information to the processor;
the sorter is electrically coupled to the processor and includes a sorting station and a plurality of outlets, the sorting station obtaining the container information from the processor and outputting the containers from the respective outlets based on the container information.
2. The container sorting system of claim 1, further comprising a first transfer line coupled to the trim transfer line.
3. The container sorting system of claim 1, further comprising a visual recognition device disposed above the alignment conveyor line for detecting the placement and/or attitude of a container on the alignment conveyor line;
the adjustment conveying line includes: the conveying belt device comprises a plurality of conveying belts arranged in parallel and a corresponding number of power assemblies, wherein each power assembly controls one conveying belt to operate;
when the situation that the placing position and/or the posture of the container are not in accordance with the standard is detected, the visual recognition device sends a control signal to a target power assembly, the target power assembly regulates and controls the transmission speed of the corresponding conveyor belts according to the control signal, so that a speed difference is generated between the conveyor belts corresponding to the target power assembly, the placing position and/or the posture of the container are adjusted, and the target power assembly is a power assembly corresponding to at least two conveyor belts occupied by the container.
4. A container sorting system as claimed in claim 3 wherein each power assembly includes a motor and a main conveyor roller, the motor operating the respective conveyor belt via the main conveyor roller.
5. A container sorting system as claimed in claim 3 wherein said alignment conveyor includes at least 3 of said conveyors and a corresponding number of said power assemblies;
the container sorting system further comprises a guide conveyor line arranged between the adjustment conveyor line and the second conveyor line for sorting the containers.
6. A container sorting system according to claim 5, wherein the width of the guide conveyor line in the conveying direction is tapered to allow passage of only one container.
7. A container sorting system as claimed in claim 3 wherein the visual identification means comprises:
the image acquisition module is used for acquiring images of containers on the adjusting conveying line;
the image recognition module is used for carrying out image processing on the image and determining the coordinates of the center point of the container and the current placing posture in the image;
the main controller is used for sending a control signal to the target power assembly according to the coordinates of the central point of the container in the image and the current placing posture so that the target power assembly can regulate and control the transmission speed of the corresponding conveyor belt and adjust the placing position and/or posture of the container;
and the display screen is used for displaying the image identification information and/or the coordinate information received by the main controller.
8. The container sorting system of claim 7, wherein the image recognition module is specifically configured to perform one or more of the following processes on the container image: color recognition, image enhancement, edge sharpening, and noise reduction processing.
9. A container sorting system as claimed in claim 1 wherein the sorter is provided with five delivery ports.
10. A container sorting system as in claim 1 wherein the sorting table is provided with universal wheels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021215780.9U CN213700819U (en) | 2020-06-28 | 2020-06-28 | Packing box sorting system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021215780.9U CN213700819U (en) | 2020-06-28 | 2020-06-28 | Packing box sorting system |
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| CN213700819U true CN213700819U (en) | 2021-07-16 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113770048A (en) * | 2021-09-26 | 2021-12-10 | 江苏佳搏实业发展集团有限公司 | Aluminum template visual identification sorting equipment and method |
| CN114798483A (en) * | 2022-04-07 | 2022-07-29 | 茅台学院 | Automatic code-scanning sorting equipment for finished white spirit |
| CN117380557A (en) * | 2023-12-11 | 2024-01-12 | 江苏亚东朗升国际物流有限公司 | Quick sorting and conveying device for logistics storage |
-
2020
- 2020-06-28 CN CN202021215780.9U patent/CN213700819U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113770048A (en) * | 2021-09-26 | 2021-12-10 | 江苏佳搏实业发展集团有限公司 | Aluminum template visual identification sorting equipment and method |
| CN114798483A (en) * | 2022-04-07 | 2022-07-29 | 茅台学院 | Automatic code-scanning sorting equipment for finished white spirit |
| CN117380557A (en) * | 2023-12-11 | 2024-01-12 | 江苏亚东朗升国际物流有限公司 | Quick sorting and conveying device for logistics storage |
| CN117380557B (en) * | 2023-12-11 | 2024-05-07 | 昌嘉控股集团有限公司 | Quick sorting and conveying device for logistics storage |
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