CN114798483A - Automatic code-scanning sorting equipment for finished white spirit - Google Patents
Automatic code-scanning sorting equipment for finished white spirit Download PDFInfo
- Publication number
- CN114798483A CN114798483A CN202210362207.8A CN202210362207A CN114798483A CN 114798483 A CN114798483 A CN 114798483A CN 202210362207 A CN202210362207 A CN 202210362207A CN 114798483 A CN114798483 A CN 114798483A
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- China
- Prior art keywords
- white spirit
- letter sorting
- module
- machine vision
- transmission module
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
Abstract
The invention belongs to the field of sorting devices, and particularly relates to automatic code scanning and sorting equipment for finished white spirit products. The technology includes transmission module and PLC control module, machine vision module is installed to transmission module's import department, letter sorting system is installed in transmission module's exit, letter sorting system includes two at least ejection of compact directions, machine vision module, transmission module and letter sorting system all are connected with PLC control module electricity, machine vision module is used for discerning the white spirit case information on the transmission module, PLC control module is used for receiving the white spirit case information that machine vision module acquireed, and according to the ejection of compact direction of white spirit case information control white spirit case on letter sorting system. The bar code on the white spirit box is identified through the machine vision module, and the identification information is transmitted to the PLC control module, the PLC control module controls the sorting system to sort different white spirit boxes according to the identification information, the sorting strength of the white spirit boxes is reduced, the requirements of digital information management and the like are met, and the quality and the traceability are enhanced.
Description
Technical Field
The invention belongs to the field of sorting devices, and particularly relates to automatic code scanning and sorting equipment for finished white spirit products.
Background
China is the largest manufacturing base in the world, and the total annual industrial production value accounts for about half of the total amount of GDP. The rapid development of modern advanced manufacturing industry makes the traditional production mode no longer suitable, and the transformation of the manufacturing industry is urgent. The bar code is used as the basic carrier of industrial information, and the identification technology of the bar code is particularly important. The production research finds that in the current Maotai-flavor liquor production process, when multiple liquor products are produced in a collinear manner, due to the difference of the products and the different operation speeds of the production lines, the phenomena of stacking, sorting error and leakage, manual code scanning and warehousing and the like can occur during final inspection and sorting of liquor boxes at the tail ends of the production lines. When the workload sharply increases, sorting errors can be inevitable, and the efficiency is low. The traditional manual bar code detection system adopts a detection mode triggered by a manual fixed-point signal, the reading mode has low efficiency, is greatly influenced by the outside and has high failure rate. For a long time, automatic equipment in factories relates to relevant fields such as production, process, transportation and the like, and rarely relates to relevant fields of screening. Therefore, screening and classification have many errors and long time consumption, and most of screening and classification need manpower to be completed, which becomes a main factor limiting screening efficiency. In view of the current social development situation, similar data or specific white spirit boxes are not sufficient, so that the screening system also urgently needs factory automation, and the design and implementation of the automatic sorting system are imperative.
Disclosure of Invention
According to the defects in the prior art, the technical problems to be solved by the invention are as follows: the automatic code scanning and sorting equipment for finished white spirit products can automatically scan and sort white spirit boxes by replacing the traditional detection mode triggered by manual signals.
Automatic code sorting equipment of sweeping of white spirit finished product, including transmission module and PLC control module, machine vision module is installed to transmission module's import department, the letter sorting system is installed in transmission module's exit, the letter sorting system includes two at least ejection of compact directions, machine vision module, transmission module and letter sorting system all are connected with PLC control module electricity, machine vision module is used for discerning the white spirit case information on the transmission module, PLC control module is used for receiving the white spirit case information that machine vision module acquireed to according to the ejection of compact direction of white spirit case information control white spirit case on letter sorting system.
Further, the machine vision module includes camera and mounting bracket, the mounting bracket transversely erects on the transmission module, the camera is provided with two, and both ends about two camera are installed respectively in the both sides top of mounting bracket, and one of them camera is towards the input of transmission module, and another camera is towards the output of transmission module.
Further, follow-up conveying platform is all installed to every ejection of compact direction of letter sorting system, follow-up conveying platform and transmission module are cylinder transmission mechanism, cylinder transmission mechanism includes a plurality of parallel arrangement's drive roll and motor, and is a plurality of the gear is all installed at drive roll's both ends, arbitrary adjacent two be connected through chain and gear cooperation transmission between the drive roll, a drive roll that is located the tip passes through the gear and the output shaft transmission of chain and motor is connected.
Further, letter sorting system is 90 degrees letter sorting conveying platform, 90 degrees letter sorting conveying platform includes cylinder transport mechanism and lateral shifting mechanism, the lateral shifting mechanism below is connected with elevating system, elevating system is used for upwards promoting or pulling the lateral shifting mechanism, the lateral shifting mechanism can be protruded outside cylinder transport mechanism under elevating system's promotion.
Further, the letter sorting system still includes 45 degrees steering wheel letter sorting conveying platform, 45 degrees steering wheel letter sorting conveying platform is connected with PLC control module electricity, the feed end of 45 degrees steering wheel letter sorting conveying platform is connected with 90 degrees sorting conveying platform in the discharge end of cylinder transmission mechanism, it has a plurality of holes, every to open on 45 degrees steering wheel letter sorting conveying platform's the mesa all be provided with the letter sorting steering wheel in the hole, the wheel face protrusion of letter sorting steering wheel is outside the mesa of 45 degrees steering wheel letter sorting conveying platform.
Compared with the prior art, the invention has the following beneficial effects:
the bar codes on the wine boxes are identified through the machine vision module, the identification information is transmitted to the PLC control module, the PLC control module controls the sorting system according to the identification information, different wine boxes are sorted, the sorting strength of the wine boxes is greatly reduced, the requirements of automatic data information input, automatic sorting tray entering, digital information management and the like are met, and the quality and traceability are enhanced.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a roller conveying mechanism;
FIG. 3 is a schematic diagram of a machine vision module;
names of components in the drawings: 1. machine vision module 2, PLC control module 3, transmission module 4, 90 degrees sorting conveying platform 5, 45 degrees steering wheel sorting conveying platform 6, follow-up conveying platform 7, motor 8, driving drum 9, chain 10, sorting steering wheel 11, camera 12, mounting bracket.
Detailed Description
The present invention is further described in the following detailed description with reference to the drawings, but the invention is not limited thereto, and any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Example 1
This embodiment an automatic code sorting equipment of sweeping of white spirit finished product, including transmission module 3 and PLC control module 2, machine vision module 1 is installed in transmission module 3's import department, the letter sorting system is installed in transmission module 3's exit, the letter sorting system includes two at least ejection of compact directions, machine vision module 1, transmission module 3 and letter sorting system all are connected with PLC control module 2 electricity, machine vision module 1 is used for discerning the white spirit case information on the transmission module 3, PLC control module 2 is used for receiving the white spirit case information that machine vision module 1 acquireed to according to the ejection of compact direction of white spirit case information control white spirit case on letter sorting system.
Example 2
The present embodiment further describes the technology, the machine vision module 1 includes two cameras 11 and an installation frame 12, the installation frame 12 is transversely erected on the transmission module 3, the two cameras 11 are respectively installed at the left and right ends of the top of the two sides of the installation frame 12, one of the two cameras 11 faces the input end of the transmission module 3, and the other camera 11 faces the output end of the transmission module 3.
Two cameras 11 install respectively at the both ends of controlling of mounting bracket 12, and shoot with video-corder the opposite direction, can scan and receive and record information to the horizontal direction and the top of white spirit case, can be adapted to the white spirit case that different gestures were put of transmission on transmission module 3, need not to carry out the regulation of standardization to the form of putting of white spirit case, have reduced the mechanical design degree of difficulty to and personnel's the operation degree of difficulty.
Example 3
This embodiment further explains the technique, follow-up conveying platform 6 is all installed to every ejection of compact direction of letter sorting system, follow-up conveying platform 6 and transmission module 3 are cylinder transmission mechanism, cylinder transmission mechanism includes a plurality of parallel arrangement's driving roller 8 and motor 7, and is a plurality of the gear is all installed at driving roller 8's both ends, arbitrary adjacent two be connected through chain 9 and gear cooperation transmission between the driving roller 8, a driving roller 8 that is located the tip passes through gear and chain 9 and is connected with motor 7's output shaft transmission.
The motor 7 can be fixedly installed on the rack, the two ends of the driving rollers 8 can be fixedly connected with shafts for installing gears, the driving rollers 8 are erected on the rack and used as supports for the liquor box to pass through, the driving rollers 7 and the driving rollers 8 and the two adjacent driving rollers 8 are driven through the chains 9, and the power output by the motor 7 can drive the driving rollers 8 to roll in the same direction so as to realize the conveying function of the liquor box.
Example 4
The present embodiment further illustrates the technology, the sorting system is a 90-degree sorting and conveying table 4, the 90-degree sorting and conveying table 4 includes a roller conveying mechanism and a lateral moving mechanism, a lifting mechanism is connected below the lateral moving mechanism, the lifting mechanism is used for pushing the lateral moving mechanism upwards or pulling the lateral moving mechanism downwards, and the lateral moving mechanism can protrude out of the roller conveying mechanism downwards under the pushing of the lifting mechanism.
The 90-degree sorting and conveying table 4, the transverse moving mechanism and the lifting mechanism are all electrically connected with the PLC control module 2, wherein the transverse transmission mechanism can be a plurality of conveyer belts, the lifting mechanism can be a cam mechanism, a hydraulic cylinder or an air cylinder, etc., the transverse transmission mechanism moves upwards under the action of the lifting mechanism, when the conveying surface of the transverse conveying mechanism is higher than the conveying surface of the sorting and conveying table 4 with 90 degrees, the liquor box moves along with the transverse moving mechanism to change the conveying direction of the liquor box, after the white spirit box passes through the machine vision module 1, the white spirit box information is transmitted to the PLC control module 2, the PLC control module 2 judges whether to lift the transverse moving mechanism according to the white spirit box information, when the transverse moving mechanism is not lifted, the white spirit box continuously moves along the roller transmission mechanism in the sorting and conveying table 4 with 90 degrees, when the traverse mechanism is raised, the wine box will move in the transport direction of the traverse mechanism.
Example 5
The technique is further explained to this embodiment, the letter sorting system still includes 45 degrees helm letter sorting conveying platform 5, 45 degrees helm letter sorting conveying platform 5 is connected with PLC control module 2 electricity, the feed end of 45 degrees helm letter sorting conveying platform 5 is connected with 90 degrees letter sorting conveying platform 4 well cylinder transmission mechanism's discharge end, it has a plurality of holes, every to open on 45 degrees helm letter sorting conveying platform 5's the mesa all be provided with letter sorting helm 10 in the hole, the wheel face protrusion of letter sorting helm 10 is outside 45 degrees helm letter sorting conveying platform 5's mesa.
The wheel surface of the sorting steering wheel 10 protrudes out of the table top of the sorting and conveying table 5 with the 45-degree steering wheel to serve as a bearing structure of the liquor box, the liquor box can move along the rolling direction of the sorting steering wheel 10 by driving the sorting steering wheel 10 to rotate, the sorting and conveying table 5 with the 45-degree steering wheel is electrically connected with the PLC control module 2 and used for receiving and executing a command output by the PLC control module 2, and the horizontal angle of the sorting steering wheel 10 is adjusted according to the command output by the PLC control module 2 so as to convey the liquor box to different directions;
the specific execution steps are as follows:
white spirit box information identification:
the white spirit box moves on the transmission module 3, the white spirit box to be detected is transmitted through the machine vision module 1 through the transmission module 3, bar code or two-dimensional code information on the white spirit box is scanned through the machine vision module 1 to obtain white spirit box information, and the white spirit box information is transmitted to the PLC control module 2;
sorting and judging:
judging and identifying the white spirit box information through the PLC control module 2;
when the identification result is TRUE, the PLC control module 2 controls the lifting mechanism to work, pushes the transverse moving mechanism upwards, enables the transverse moving mechanism to move upwards and protrude out of a conveying surface of the roller conveying mechanism in the 90-degree sorting and conveying table 4, lifts the white spirit box through the transverse moving mechanism, and conveys the white spirit box to a corresponding subsequent conveying table 6 for output;
when the recognition result is FALSE, the PLC control module 2 controls the lifting mechanism to work, the transverse moving mechanism moves downwards, the roller conveying mechanism in the sorting and conveying table 4 with 90 degrees serves as a conveying carrier, the liquor box is conveyed to the rudder wheel sorting and conveying table 5 with 45 degrees, the PLC control module 2 controls the horizontal angle of the sorting rudder wheel 10 to change the conveying direction of the sorting rudder wheel 10, and the liquor box is changed in the conveying direction and is conveyed to the corresponding subsequent conveying table 6.
Claims (5)
1. The utility model provides an automatic code sorting equipment of sweeping of white spirit finished product, includes transmission module (3) and PLC control module (2), its characterized in that: machine vision module (1) is installed in the import department of transmission module (3), the letter sorting system is installed in the exit of transmission module (3), the letter sorting system includes two at least ejection of compact directions, machine vision module (1), transmission module (3) and letter sorting system all are connected with PLC control module (2) electricity, machine vision module (1) is used for discerning the white spirit case information on transmission module (3), PLC control module (2) are used for receiving the white spirit case information that machine vision module (1) acquireed to according to the ejection of compact direction of white spirit case information control white spirit case on letter sorting system.
2. The automatic finished white spirit product code-scanning and sorting device according to claim 1, wherein: machine vision module (1) includes camera (11) and mounting bracket (12), mounting bracket (12) transversely erect on transmission module (3), camera (11) are provided with two, and both ends about two camera (11) are installed respectively in the both sides top of mounting bracket (12), and one of them camera (11) towards the input of transmission module (3), and another camera (11) towards the output of transmission module (3).
3. The automatic finished white spirit product code-scanning and sorting device according to claim 1, wherein: follow-up conveying platform (6) are all installed to every ejection of compact direction of letter sorting system, follow-up conveying platform (6) and transmission module (3) are cylinder transmission mechanism, cylinder transmission mechanism includes a plurality of parallel arrangement's driving roll (8) and motor (7), and is a plurality of the gear is all installed at the both ends of driving roll (8), arbitrary adjacent two be connected through chain (9) and gear cooperation transmission between driving roll (8), and one driving roll (8) that are located the tip are connected with the output shaft transmission of motor (7) through gear and chain (9).
4. The automatic finished white spirit product code-scanning and sorting device according to any one of claims 1 to 3, wherein: the letter sorting system is 90 degrees letter sorting conveying platform (4), 90 degrees letter sorting conveying platform (4) include cylinder transport mechanism and lateral shifting mechanism, the lateral shifting mechanism below is connected with elevating system, elevating system is used for upwards promoting or pulling the lateral shifting mechanism downwards, lateral shifting mechanism can be under elevating system's promotion protruding outside cylinder transport mechanism.
5. The automatic finished white spirit code-sweeping and sorting device according to claim 4, wherein: the letter sorting system still includes 45 degrees helm letter sorting conveying platform (5), 45 degrees helm letter sorting conveying platform (5) are connected with PLC control module (2) electricity, the feed end of 45 degrees helm letter sorting conveying platform (5) is connected with 90 degrees letter sorting conveying platform (4) well cylinder transmission mechanism's discharge end, it has a plurality of holes, every to open on the mesa of 45 degrees helm letter sorting conveying platform (5) all be provided with letter sorting helm (10) in the hole, the wheel face protrusion of letter sorting helm (10) is outside the mesa of 45 degrees helm letter sorting conveying platform (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210362207.8A CN114798483A (en) | 2022-04-07 | 2022-04-07 | Automatic code-scanning sorting equipment for finished white spirit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210362207.8A CN114798483A (en) | 2022-04-07 | 2022-04-07 | Automatic code-scanning sorting equipment for finished white spirit |
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| CN114798483A true CN114798483A (en) | 2022-07-29 |
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| CN202210362207.8A Pending CN114798483A (en) | 2022-04-07 | 2022-04-07 | Automatic code-scanning sorting equipment for finished white spirit |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110538799A (en) * | 2019-09-06 | 2019-12-06 | 浙江朗奥物流科技有限公司 | Omnidirectional intelligent rapid sorting unit and shunting table |
| CN111217123A (en) * | 2020-03-18 | 2020-06-02 | 南通宏泰机械制造有限公司 | Sorting conveyor |
| CN111871832A (en) * | 2020-07-14 | 2020-11-03 | 深圳路辉物流设备有限公司 | Package sorting device and method for sorting assembly line and storage medium |
| CN112193794A (en) * | 2020-10-28 | 2021-01-08 | 科捷智能装备有限公司 | High-speed jacking transfer control method |
| CN112974280A (en) * | 2021-03-11 | 2021-06-18 | 江苏汇舟物流有限公司 | Shipment letter sorting system |
| CN213700819U (en) * | 2020-06-28 | 2021-07-16 | 上海企申自动化设备有限公司 | Packing box sorting system |
| US20210269245A1 (en) * | 2020-02-27 | 2021-09-02 | Usun Technology Co., Ltd. | Sorting system for conveying apparatus |
-
2022
- 2022-04-07 CN CN202210362207.8A patent/CN114798483A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110538799A (en) * | 2019-09-06 | 2019-12-06 | 浙江朗奥物流科技有限公司 | Omnidirectional intelligent rapid sorting unit and shunting table |
| US20210269245A1 (en) * | 2020-02-27 | 2021-09-02 | Usun Technology Co., Ltd. | Sorting system for conveying apparatus |
| CN111217123A (en) * | 2020-03-18 | 2020-06-02 | 南通宏泰机械制造有限公司 | Sorting conveyor |
| CN213700819U (en) * | 2020-06-28 | 2021-07-16 | 上海企申自动化设备有限公司 | Packing box sorting system |
| CN111871832A (en) * | 2020-07-14 | 2020-11-03 | 深圳路辉物流设备有限公司 | Package sorting device and method for sorting assembly line and storage medium |
| CN112193794A (en) * | 2020-10-28 | 2021-01-08 | 科捷智能装备有限公司 | High-speed jacking transfer control method |
| CN112974280A (en) * | 2021-03-11 | 2021-06-18 | 江苏汇舟物流有限公司 | Shipment letter sorting system |
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