CN213536607U - Intelligent unloading and framing system for redried tobacco packages - Google Patents
Intelligent unloading and framing system for redried tobacco packages Download PDFInfo
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- CN213536607U CN213536607U CN202022413554.8U CN202022413554U CN213536607U CN 213536607 U CN213536607 U CN 213536607U CN 202022413554 U CN202022413554 U CN 202022413554U CN 213536607 U CN213536607 U CN 213536607U
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Abstract
The utility model discloses a redried tobacco bale intelligence system of loading of unloading relates to tobacco leaf redrying sack tobacco bale and puts in storage technical field. The grabbing and unstacking system realizes the linear motion of the system along the gantry frame through a first X-axis translation mechanism; the second X-axis translation mechanism, the Y-axis translation mechanism and the Z-axis vertical lifting mechanism are used for realizing the front-back, left-right and up-down movement of the cigarette packet gripping device; the grabbing of the gunny bag cigarette packet is realized through the cigarette packet grabbing device; and acquiring the position information of the jute bag and tobacco bale on the truck through a 3D vision detection system. The gunny bag tobacco bale conveying system conveys gunny bag tobacco bales to the next station, the framing and stacking system takes a plurality of conveying belts as lifting stations of the gunny bag tobacco bales, and the front-back, left-right and up-down movement of the supporting fork is realized through the combined transmission of the vertical lifting mechanism, the horizontal translation mechanism, the linear guide rail pair, the synchronous belt translation mechanism and the belt servo motor, so that the lifting and stacking of the gunny bag tobacco bales are completed. The system has high intelligent automation degree, high working efficiency and low labor cost.
Description
Technical Field
The utility model relates to a tobacco leaf redrying sack tobacco bale warehouse entry technical field, concretely relates to redrying tobacco bale intelligence dress frame system of unloading.
Background
The tobacco grower can bake nearby after harvesting the tobacco leaves to obtain the original tobacco leaves, and the baked tobacco leaves are convenient to store and transport. Tobacco redrying enterprises can collect the raw tobacco leaves from tobacco growers, and the raw tobacco leaves can be transported by trucks after being packaged by sacks for facilitating the transportation of the tobacco leaves. After the truck transports the sackcloth cigarette packet filled with the original tobacco leaves to a designated place, the cigarette packet is manually unloaded from the truck and stacked into an original cigarette basket with two nets and two openings, the original cigarette basket is placed on a trailer by a manual forklift, and finally the trailer moves to a warehouse for storage or is transported to a production station. Because the boxcar is long, the tobacco bale near the tail of the car is easy to unload, and the tobacco bale near the head of the car needs to be unloaded onto a small trailer in the boxcar and then transported to the tail of the car. The whole unloading process needs 2-4 persons to carry, the manual framing needs 2-4 persons, and the tobacco bale is heavy, so that the tobacco bale is carried for a long time, the carrying personnel are easy to fatigue, the whole process is time-consuming, labor-consuming and low in efficiency.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a redrying tobacco bale intelligence dress frame system of unloading solves the artifical unstacking of current tobacco bale and unloads, dress frame problem that wastes time and energy and inefficiency.
In order to solve the technical problem, the utility model discloses a following technical scheme: the utility model provides a redrying tobacco bale intelligence dress frame system of unloading which characterized in that: the device comprises a grabbing unstacking system, a gunny bag and cigarette packet conveying system, a framing and stacking system and a control system;
the grabbing and stacking system comprises a gantry frame, a first X-axis translation mechanism, a Y-axis translation mechanism, a Z-axis vertical lifting mechanism, a second X-axis translation mechanism, a tobacco bale grabbing device and a 3D vision detection system, wherein the first X-axis translation mechanism is arranged on two sides of the top of the gantry frame oppositely, the first X-axis translation mechanism is connected through a cross beam, and the 3D vision detection system is fixedly connected above the cross beam; the Y-axis translation mechanism reciprocates along the cross beam, a second X-axis translation mechanism is arranged at the top of the Y-axis translation mechanism, the end part of the second X-axis translation mechanism is connected with a Z-axis vertical lifting mechanism, and the bottom of the Z-axis vertical lifting mechanism is connected with a cigarette packet gripping device;
the framing and stacking system consists of a gunny bag tobacco bale conveyor, a framing robot and a material frame conveyor; the gunny bag cigarette packet conveyor is composed of a transmission shaft, a conveying belt and a first rack, wherein the transmission shaft is arranged above the first rack oppositely, the conveying belt is tensioned on the transmission shaft, a plurality of conveying belts are arranged in parallel, and a gap formed by adjacent conveying belts is a supporting fork station;
the framing robot comprises a second rack, a vertical lifting mechanism, a horizontal translation mechanism, a fourth fixing frame, a supporting fork, a first linear guide rail pair, a synchronous belt translation mechanism and a belt servo motor, wherein the horizontal translation mechanism is arranged at the top of the second rack, two sides of the vertical lifting mechanism are connected with the horizontal translation mechanism, the fourth fixing frame is arranged at the bottom of the vertical lifting mechanism, a linear guide rail pair is arranged at the bottom of the fourth fixing frame, the supporting fork is fixed at the bottom of the linear guide rail pair, the linear guide rail pair is connected with the synchronous belt translation mechanism, and the belt servo motor drives the synchronous belt translation mechanism to drive the linear guide rail pair to move horizontally; the support fork is matched with the support fork station, the material frame conveyor is positioned below the vertical lifting mechanism, and the conveying direction of the gunny bag cigarette packet conveyor is the same as or opposite to the movement direction of the horizontal translation mechanism;
the tobacco bale grabbing device grabs the tobacco bales and then places the tobacco bales on the jute bag tobacco bale conveying system, the jute bag tobacco bale conveying system is connected with the jute bag tobacco bale conveyor, and the tobacco bales are conveyed to the jute bag tobacco bale conveyor through the jute bag tobacco bale conveying system.
The still further technical scheme is that the gunny bag and tobacco bale conveying system is composed of a third frame, a telescopic belt conveyor and a first belt conveyor, wherein the telescopic belt conveyor and the first belt conveyor are arranged above the third frame, and the telescopic belt conveyor and the first belt conveyor are sequentially connected.
The first X-axis translation mechanism is further characterized by comprising a first fixing frame, a first driving motor, a transmission pair and a linear guide rail pair, wherein a supporting guide rail of the linear guide rail pair is fixed at the top of the portal frame; both ends of the beam are fixedly connected with the first fixing frame.
The Y-axis translation mechanism is further characterized by comprising a second fixing frame, a second driving motor, a transmission pair and a linear guide rail pair, wherein a supporting guide rail in the linear guide rail pair is arranged on the side wall of the cross beam, a sliding block is fixed on the second fixing frame, the second driving motor is arranged at the top of the second fixing frame and drives a driving wheel in the transmission pair to rotate, and a driven part in the transmission pair is fixed at the top of the cross beam.
The second X-axis translation mechanism is further characterized by comprising a fixed beam, a third driving motor, a transmission pair and a linear guide rail pair, wherein the third driving motor is fixed at the top of the second fixed frame and drives a driving wheel in the transmission pair to rotate, a driven part in the transmission pair is fixed on the side wall of the fixed beam, a sliding block in the linear guide rail pair is arranged at the top of the second fixed frame, and a supporting guide rail in the linear guide rail pair is arranged at the bottom of the fixed beam.
The further technical scheme is that the Z-axis vertical lifting mechanism consists of a third fixing frame, a fourth driving motor, a transmission pair, a linear guide rail pair, an outer lifting frame, an inner lifting frame and an inner lifting chain device, wherein the third fixing frame is fixedly connected with the end part of the second fixing frame; the inner lifting chain device consists of two chain wheels and a chain, the two chain wheels are respectively arranged at the two ends of the outer lifting frame, and the top of the inner lifting frame is connected with the chain.
The technical scheme is that the fourth fixing frame extends outwards to form a high-position fixing part, a pressing plate is arranged below the high-position fixing part, the top of the pressing plate is connected with the bottom of the high-position fixing part through a lifting rod, an air cylinder is arranged on the high-position fixing part, and a piston rod of the air cylinder is fixedly connected with the top of the pressing plate.
A baffle is arranged on one side, close to the support fork, of the first machine frame, the baffle is oppositely arranged on two sides of a position of the support fork, the support fork is composed of a fork and a connecting plate, one end of the connecting plate is fixedly connected with the linear guide rail pair, the fork is parallelly provided with a plurality of baffles which are fixedly connected with the other end of the connecting plate, and the fork is matched with a gap between the two baffles in the same position of the support fork.
The further technical scheme is that the fixing frame is provided with a first baffle, the lower part of the first baffle is provided with a fork abdicating groove, and the fork is matched with the fork abdicating groove.
The working principle is as follows:
the truck fully loaded with the gunny bag tobacco bale stops below the gantry frame, the system is started, the 3D vision detection system identifies the position of the gunny bag tobacco bale and feeds the position back to the control system, the starting point of the telescopic belt conveyor is adjusted to the proper position of a truck carriage under the driving of the control system, and meanwhile, the grabbing and unstacking system is started. In the unloading process of the gunny bag tobacco packages, the 3D vision detection system updates the position information of the gunny bag tobacco packages in the carriage in real time.
The first X-axis translation mechanism drives the cross beam to move to a proper position above the truck along the gantry frame, under the comprehensive action of the second X-axis translation mechanism and the Y-axis translation mechanism, the tobacco bale gripping device is driven to move to a position right above a jute bag tobacco bale to be gripped, the Z-axis vertical lifting mechanism drives the tobacco bale gripping device to transfer along the vertical direction, and after the gripping device is close to the jute bag tobacco bale, the power device is started, and the driving clamp grips the jute bag tobacco bale. After grabbing, the Z-axis vertical lifting mechanism is lifted, moves to a proper position above the telescopic belt under the action of the second X-axis translation mechanism, the Y-axis translation mechanism and the first X-axis translation mechanism, and the gunny bag are placed.
The gunny bag tobacco bale is transported to a conveying belt in a framing and stacking system through a telescopic belt and a first belt, and reaches the end point position of the conveying belt along with the continuous conveying of the gunny bag tobacco bale. The framing robot is adjusted by the vertical lifting mechanism, the position of the support fork in the vertical direction is well adjusted, then the horizontal translation mechanism drives the support fork to move towards the side of the gunny bag tobacco bale conveyor, after the support fork moves to a proper position, the support fork further moves towards the side of the gunny bag tobacco bale conveyor along the linear guide rail pair under the driving of the synchronous belt translation mechanism until the support fork is inserted between two partition plates of the support fork station, and at the moment, the support fork is positioned under the gunny bag tobacco bale.
Under the action of a control system, the vertical lifting mechanism ascends, the supporting fork is lifted at the bottom of the gunny bag cigarette packet to lift the gunny bag cigarette packet, then the pressing plate is pressed against the top of the gunny bag cigarette packet under the action of the air cylinder to fix the gunny bag cigarette packet, then the horizontal translation mechanism drives the supporting fork to retreat right above a material frame on the material frame conveyor, the vertical lifting mechanism descends until the supporting fork is close to the gunny bag cigarette packet stacked in the material frame, the supporting fork retreats along the linear guide rail pair, the gunny bag cigarette packet falls on the gunny bag cigarette packet stacked under the action of gravity, automatic stacking of the gunny bag cigarette packet in the material frame is realized, and the gunny bag cigarette packet is conveyed to the next station by the material frame conveyor after the material frame is.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the grabbing unstacking system realizes the linear motion of the system along the gantry frame through the first X-axis translation mechanism, so that the distance between the tobacco bale grabbing device and the remaining jute bag tobacco bales in the truck is reduced; the second X-axis translation mechanism, the Y-axis translation mechanism and the Z-axis vertical lifting mechanism are used for realizing the front-back, left-right and up-down movement of the cigarette packet gripping device, so that the clamp can quickly reach the target gunny bag cigarette packet; the grabbing of the gunny bag cigarette packet is realized through the cigarette packet grabbing device; and acquiring the position information of the jute bag and tobacco bale on the truck through a 3D vision detection system.
2. The jute bag tobacco bale conveying system shortens the distance between the tobacco bale gripping device and the conveying system through the telescopic belt conveyor, shortens the movement distance of the gripping and unstacking system, greatly improves the production efficiency, and prolongs the service life of equipment.
3. The frame stacking system is used for realizing the movement of the supporting fork in the vertical direction through a vertical lifting mechanism by taking a plurality of conveying belts arranged in the supporting fork station gap as conveying devices of the gunny bag tobacco packages, realizing the movement of the supporting fork in the horizontal direction through a horizontal translation mechanism, realizing the lifting of the gunny bag tobacco packages by enabling the supporting fork to enter the supporting fork station on one hand and realizing the stacking of the gunny bag tobacco packages in the material frame on the other hand through the combined transmission of a linear guide pair, a synchronous belt translation mechanism and a belt servo motor.
4. The system has the advantages of high overall intelligent automation degree, simple structure and convenient operation, liberates manpower, greatly improves the working efficiency and reduces the labor cost.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the grabbing unstacking system of the present invention.
Fig. 3 is a top view of the system for picking and unstacking in the present invention.
Fig. 4 is an assembly schematic diagram of the first X-axis translation mechanism, the Y-axis translation mechanism and the second X-axis translation mechanism in the grabbing and unstacking system.
Fig. 5 is a schematic structural diagram of a Z-axis vertical lifting mechanism in the grabbing unstacking system.
Fig. 6 is a schematic structural diagram of a cigarette packet gripping device in the gripping and unstacking system.
Fig. 7 is a plan view of the middle framing stacking system of the present invention.
Fig. 8 is a schematic structural diagram of a gunny bag tobacco bale conveyor in a framing and stacking system.
Fig. 9 is a schematic structural diagram of a framing robot in the framing and palletizing system.
Fig. 10 is a usage state diagram of the present invention.
In the figure: 1-gantry frame, 2-first X-axis translation mechanism, 201-first fixed frame, 202-first driving motor, 3-Y-axis translation mechanism, 301-second fixed frame, 302-second driving motor, 4-Z-axis vertical lifting mechanism, 401-third fixed frame, 402-fourth driving motor, 403-external lifting frame, 404-internal lifting frame, 405-internal lifting chain device, 406-chain wheel, 407-chain, 5-second X-axis translation mechanism, 501-fixed beam, 502-third driving motor, 6-cigarette packet grabbing device, 601-fourth fixed frame, 602-power device, 603-clamping plate, 604-grabbing hook, 7-3D vision detection system, 8-cross beam, 9-gunny bag conveyor, 10-framing robot, 11-material frame conveyor, 12-third machine frame, 13-telescopic belt conveyor, 14-first belt conveyor, 15-material frame, 16-gunny bag, 901-transmission shaft, 902-conveying belt, 903-first machine frame, 904-clapboard, 1001-second machine frame, 1002-vertical lifting mechanism, 1003-horizontal translation mechanism, 1004-fourth fixed frame, 1005-support fork, 1007-synchronous belt translation mechanism, 1008-belt servo motor, 1009-pressing plate, 1010-lifting rod, 1011-cylinder, 1012-pallet fork, 1013-connecting plate, 1014-first baffle plate, 1015-pallet fork abdication groove and 1016-high fixing part.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Figure 1 shows an intelligent unloading and framing system for redried tobacco packages, which comprises a grabbing and unstacking system, a gunny bag tobacco package conveying system, a framing and stacking system and a control system.
The grabbing and unstacking system is structurally shown in figures 2 and 3 and comprises a gantry frame 1, a first X-axis translation mechanism 2, a Y-axis translation mechanism 3, a Z-axis vertical lifting mechanism 4, a second X-axis translation mechanism 5, a tobacco bale grabbing device 6, a 3D vision detection system 7 and a control system, wherein the first X-axis translation mechanism 2 is oppositely arranged on two sides of the top of the gantry frame 1, the first X-axis translation mechanism 2 is connected through a cross beam 8, and the 3D vision detection system 7 is fixedly connected above the cross beam 8; the Y-axis translation mechanism 3 reciprocates along the cross beam 8, a second X-axis translation mechanism 5 is arranged at the top of the Y-axis translation mechanism 3, the end part of the second X-axis translation mechanism 5 is connected with a Z-axis vertical lifting mechanism 4, and the bottom of the Z-axis vertical lifting mechanism 4 is connected with a cigarette packet gripping device 6.
As shown in fig. 4, the first X-axis translation mechanism 2 is composed of a first fixing frame 201, a first driving motor 202, a transmission pair and a linear guide pair, a support guide of the linear guide pair is fixed on the top of the gantry frame 1, a slider is fixed on the first fixing frame 201, the first driving motor 202 is arranged on the first fixing frame 201 and drives a gear in the transmission pair to rotate, and a rack in the transmission pair is fixed on the gantry frame 1; two ends of the cross beam 8 are fixedly connected with the first fixing frame 201.
The Y-axis translation mechanism 3 is composed of a second fixing frame 301, a second driving motor 302, a transmission pair and a linear guide rail pair, a supporting guide rail in the linear guide rail pair is arranged on the side wall of the cross beam 8, a sliding block is fixed on the second fixing frame 301, the second driving motor 302 is arranged at the top of the second fixing frame 301 and drives a gear in the transmission pair to rotate, and a rack in the transmission pair is fixed at the top of the cross beam 8.
The second X-axis translation mechanism 5 is composed of a fixed beam 501, a third driving motor 502, a transmission pair and a linear guide pair, the third driving motor 502 is fixed at the top of the second fixed frame 301 and drives a gear in the transmission pair to rotate, a rack in the transmission pair is fixed on the side wall of the fixed beam 501, a slider in the linear guide pair is arranged at the top of the second fixed frame 301, and a support guide in the linear guide pair is arranged at the bottom of the fixed beam 501.
As shown in fig. 5, the Z-axis vertical lifting mechanism 4 is composed of a third fixing frame 401, a fourth driving motor 402, a transmission pair, a linear guide pair, an outer lifting frame 403, an inner lifting frame 404 and an inner lifting chain device 405, the third fixing frame 401 is fixedly connected with the end of the second fixing frame 301, the fourth driving motor 402 is fixed on the third fixing frame 401, the fourth driving motor 402 drives a gear in the transmission pair to rotate, a rack in the transmission pair is fixed on the outer lifting frame 403, a slider in the linear guide pair is fixed on the third fixing frame 401, and a support guide rail is arranged on the side wall of the outer lifting frame 403; the inner lifting chain device 405 is composed of chain wheels 406 and chains 407, the two chain wheels 406 are respectively arranged at the two ends of the outer lifting frame 403, the chains 407 are tensioned on the two chain wheels 406, and the top of the inner lifting frame 404 is connected with the chains 407. In order to make the transmission more stable, the outer lifting frames 403 are oppositely arranged, and the inner lifting chain devices 405 are respectively arranged on the two outer lifting frames 403. Furthermore, two side walls of the outer lifting frame 403 which are oppositely arranged are provided with slide blocks, and the outer side wall of the inner lifting frame 404 is provided with a supporting guide rail matched with the slide blocks.
As shown in fig. 6, the cigarette packet gripping device 6 is composed of a fourth fixing frame 601, a power device 602 and clamps, the fourth fixing frame 601 is fixed at the bottom of the Z-axis vertical lifting mechanism 4, the power device 602 is in push-pull fit with the clamps, the clamps are arranged on two sides of the fourth fixing frame 601 in pairs, and the clamps arranged in pairs are in relative fit. The clamp is composed of a clamp plate 603 and a grab hook 604, the clamp plate 603 is hinged with the fourth fixing frame 601, the grab hook 604 is hinged with the clamp plate 603, the grab hook 604 is connected with a power device 602, the power device 602 is an air cylinder, the air cylinder drives the clamp plate 603 to clamp the gunny bag tobacco bale 16, the grab hook 604 is continuously driven to rotate after clamping, and the grab hook 604 is inserted into the gunny bag tobacco bale 16 to complete grabbing of the gunny bag tobacco bale 16.
In order to improve the working efficiency, a plurality of sets of the Y-axis translation mechanism 3, the Z-axis vertical lifting mechanism 4, the second X-axis translation mechanism 5 and the cigarette packet gripping device 6 can be arranged on the cross beam 8 as required.
The sack tobacco bale conveying system is composed of a third frame 12, a telescopic belt conveyor 13 and a first belt conveyor 14, wherein the telescopic belt conveyor 13 and the first belt conveyor 14 are both arranged above the third frame 12, and the telescopic belt conveyor 13 and the first belt conveyor 14 are sequentially connected.
The structure of the framing and stacking system is shown in fig. 7, and the framing and stacking system comprises a gunny bag tobacco bale conveyor 9, a framing robot 10, a material frame conveyor 11 and a control system.
The structure of the sack tobacco bale conveyor 9 is shown in fig. 8, and is composed of a transmission shaft 901, a conveyor belt 902 and a first machine frame 903, the transmission shaft 901 is provided with two parallel belts which are distributed at two ends of the first machine frame 903 and positioned above the top of the first machine frame 903, the conveyor belt 902 is tensioned on the transmission shaft 901, the transmission shaft 901 can be driven by a motor to rotate or can be driven by the movement of the sack tobacco bale 16 on the first belt conveyor 14,
in order to facilitate the lifting of the supporting fork 1005, a plurality of conveying belts 902 are arranged in parallel, and a gap formed by the adjacent conveying belts 902 is a supporting fork station. Furthermore, partition plates 904 are arranged on two sides of the fork station, the gap between the two partition plates 904 is matched with the width of the goods fork 1012 on the fork 1005, and the partition plates 904 are arranged on one side of the first rack 903 close to the fork 1005 and also have the function of limiting the position of the gunny bag cigarette packet 16 to prevent the gunny bag cigarette packet from falling. Further, a second baffle is arranged on the outermost side of the conveying belt 902, the second baffle is fixed to the first frame 903, and the second baffle limits the position of the gunny bag cigarette packet 16, so that the lifting of the supporting fork 1005 is facilitated.
The framing robot 10 is configured, as shown in fig. 9, by a second frame 1001, a vertical lift mechanism 1002, a horizontal translation mechanism 1003, a fourth fixing frame 1004, a fork 1005, a linear guide pair, a timing belt translation mechanism 1007, and a belt servo motor 1008. The horizontal translation mechanisms 1003 are provided with two sets and arranged on two sides of the top of the second rack 1001 in parallel, the horizontal translation mechanisms 1003 are connected through a beam, and a vertical lifting mechanism 1002 is fixed on the beam. The horizontal translation mechanism 1003 and the vertical lifting mechanism 1002 can complete the horizontal reciprocating and vertical lifting movement by driving gear and rack transmission through a motor and combining a linear guide rail pair.
The fourth fixing frame 1004 is disposed at the bottom of the vertical lift mechanism 1002, and a support rail of a linear rail pair is fixed to one side of the bottom of the fourth fixing frame 1004, and a connecting plate 1013 side is fixed to the bottom of a slider of the linear rail pair. The link plate 1013 is L-shaped and has a plurality of parallel forks 1012 fixed to the other side thereof. The free ends of the forks 1012 can pass out of the fork relief slots 1015 on the first barrier 1014. The top of the first baffle 1014 is fixed on the fourth fixing frame 1004.
The belt servo motor 1008 is fixed on the fourth fixing frame 1004, and drives the synchronous belt translation mechanism 1007 to drive the connecting plate 1013 to advance and retreat along the linear guide rail pair, so as to complete the horizontal movement of the supporting fork 1005. In order to prevent the sack cigarette packet 16 from falling off from the fork 1012, a pressing plate 1009 is further arranged on the fourth fixing frame 1004, the pressing plate 1009 is located below a high-position fixing portion 1016 on the extending side of the fourth fixing frame 1004, the top of the pressing plate 1009 is connected with the bottom of the high-position fixing portion 1016 through a lifting rod 1010, a cylinder 1011 is arranged on the high-position fixing portion 1016, and a piston rod of the cylinder 1011 is fixedly connected with the top of the pressing plate 1009. Under the driving of the cylinder 1011, the piston rod drives the pressing plate 1009 to perform lifting motion along the lifting rod 1010.
In order to facilitate the stacking of the gunny bag cigarette packet 16, the material frame conveyor 11 is positioned below the vertical lifting mechanism 1002, and the material frame 15 is arranged on a belt of the material frame conveyor 11.
Although the transmission pair in the embodiment uses the gear and rack meshing to realize transmission, other transmission pairs can also realize the same function, such as chain transmission, synchronous belt transmission and the like. The linear guide rail pair completes linear reciprocating motion through relative sliding of the support guide rail and the sliding block, the cross section shapes of the support guide rail and the sliding block can be selected according to actual conditions, and the support guide rail can be selected from a linear guide rail, a T-shaped guide rail and the like.
The working process is as follows:
unstacking and grabbing: a truck fully loaded with gunny bag tobacco bales stops below a gantry frame 1, a grabbing and unstacking system is started, a 3D vision detection system 7 identifies the positions of the gunny bag tobacco bales and feeds the positions back to a control system, and a first driving motor 202 drives a first X-axis translation mechanism 2 to drive a cross beam 8 to move to a proper position above the truck along the gantry frame 1 under the driving of the control system.
Under the drive of a second drive motor 302, the second fixing frame 301 moves left and right along the cross beam 8 to complete the movement of the Y-axis translation mechanism 3, so that the cigarette packet gripping device 6 is consistent with the X-axis position of the target gunny bag cigarette packet. Meanwhile, under the driving of the third driving motor 502, the fixed beam 501 moves along the X axis to reach the position right above the target sack. At this time, the fourth driving motor drives the outer lifting frame 403 to move downwards, and the movement of the outer lifting frame 403 drives the relative movement of the chain 407 and the chain wheel 406, so as to drive the inner lifting frame 404 to move.
After the cigarette packet gripping device 6 approaches the jute bag cigarette packet 16, the power device 602 is started to drive the plate clamping clamp 603 to tightly grip the jute bag cigarette packet 16, the gripping hook 604 is continuously driven to rotate after the jute bag cigarette packet is clamped, and the gripping hook 604 is inserted into the jute bag cigarette packet 16 to finish gripping the jute bag cigarette packet 16.
After grabbing, the Z-axis vertical lifting mechanism 4 is lifted and moves to the starting point of the telescopic belt conveyor 13 under the action of the second X-axis translation mechanism 5, the Y-axis translation mechanism 3 and the first X-axis translation mechanism 2. And (3) releasing the pressure of the air cylinder of the power device 602, retracting the grab hook 604 into the clamp plate 603, retracting the clamp plate 603, and lowering the sack 16.
Conveying gunny bag tobacco packages: the flexible belt conveyor 13 moves to a proper position in a truck carriage from the starting point under the control system, and the gunny bag cigarette packet 16 is conveyed to the direction of the first belt conveyor 14 on the flexible belt and is conveyed to the conveying belt 902 of the gunny bag cigarette packet conveyor 9 through the first belt.
Forking jute bag packets: the framing robot 10 adjusts the position of the fork 1005 in the vertical direction to a position slightly lower than the conveying belt 902 through the adjustment of the vertical lifting mechanism 1002, and the horizontal translation mechanism 1003 drives the fork 1005 to horizontally move towards the side of the gunny bag tobacco bale conveyor 9 and stop moving after moving to be close to the conveying belt 902. The belt servo motor 1008 is started to drive the synchronous belt translation mechanism 1007, the fork 1012 is driven to further move towards the side of the gunny bag tobacco bale conveyor 9 along the linear guide rail pair, the fork 1012 penetrates out of the fork abdicating groove 1015 and then is inserted between two partition plates 904 of the fork supporting station, and at the moment, the fork 1012 is positioned under the gunny bag tobacco bale 16.
Under the action of the control system, the vertical lifting mechanism 1002 rises, the pallet fork 1012 is lifted at the bottom of the gunny bag tobacco bale 16 to lift the gunny bag tobacco bale 16, the pressing plate 1009 is pressed against the top of the gunny bag tobacco bale 16 under the action of the air cylinder 1010 to fix the gunny bag tobacco bale 16, and the fork taking of the gunny bag tobacco bale 16 is completed.
Piling up gunny bag tobacco bales: the horizontal translation mechanism 1003 drives the supporting fork 1005 to retreat to the position right above the material frame 15 on the material frame conveyor 11, the vertical lifting mechanism 1002 descends until the supporting fork 1005 is close to the piled gunny bag tobacco bale 16 in the material frame 15, the supporting fork 1005 retreats along the linear guide rail pair 1006, the gunny bag tobacco bale 16 falls on the piled gunny bag tobacco bale 16 under the action of gravity, the automatic stacking of the gunny bag tobacco bale 16 in the material frame 15 is realized, and the material frame 15 is conveyed to the next station by the material frame conveyor 11 after being filled.
Although the invention has been described herein with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this invention. More particularly, various variations and modifications are possible in the component parts and/or arrangements within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, other uses will also be apparent to those skilled in the art.
Claims (9)
1. The utility model provides a redrying tobacco bale intelligence dress frame system of unloading which characterized in that: the device comprises a grabbing unstacking system, a gunny bag and cigarette packet conveying system, a framing and stacking system and a control system;
the grabbing and stacking system comprises a gantry frame (1), a first X-axis translation mechanism (2), a Y-axis translation mechanism (3), a Z-axis vertical lifting mechanism (4), a second X-axis translation mechanism (5), a tobacco bale grabbing device (6) and a 3D vision detection system (7), wherein the first X-axis translation mechanism (2) is oppositely arranged on two sides of the top of the gantry frame (1), the first X-axis translation mechanism (2) is connected through a cross beam (8), and the 3D vision detection system (7) is fixedly connected above the cross beam (8); the Y-axis translation mechanism (3) reciprocates along the cross beam (8), a second X-axis translation mechanism (5) is arranged at the top of the Y-axis translation mechanism (3), a Z-axis vertical lifting mechanism (4) is connected to the end part of the second X-axis translation mechanism (5), and a cigarette packet grabbing device (6) is connected to the bottom of the Z-axis vertical lifting mechanism (4);
the framing and stacking system is composed of a gunny bag tobacco bale conveyor (9), a framing robot (10) and a material frame conveyor (11); the gunny bag cigarette packet conveyor (9) is composed of a transmission shaft (901), a conveying belt (902) and a first rack (903), the transmission shaft (901) is arranged above the first rack (903) relatively, the conveying belt (902) is tensioned on the transmission shaft (901), a plurality of conveying belts (902) are arranged in parallel, and a gap formed by adjacent conveying belts (902) is a supporting fork station;
the framing robot (10) comprises a second rack (1001), a vertical lifting mechanism (1002), a horizontal translation mechanism (1003), a fourth fixing frame (1004), a supporting fork (1005), a linear guide rail pair, a synchronous belt translation mechanism (1007) and a belt servo motor (1008), wherein the horizontal translation mechanism (1003) is arranged at the top of the second rack (1001), two sides of the vertical lifting mechanism (1002) are connected with the horizontal translation mechanism (1003), the fourth fixing frame (1004) is arranged at the bottom of the vertical lifting mechanism (1002), the bottom of the fourth fixing frame (1004) is provided with the linear guide rail pair, the bottom of the linear guide rail pair is fixedly provided with the supporting fork (1005), the linear guide rail pair is connected with the synchronous belt translation mechanism (1007), and the belt servo motor (1008) drives the synchronous belt translation mechanism (1007) to drive the linear guide rail pair to move horizontally; the support fork (1005) is matched with a support fork station, the material frame conveyor (11) is positioned below the vertical lifting mechanism (1002), and the conveying direction of the gunny bag tobacco bale conveyor (9) is the same as or opposite to the movement direction of the horizontal translation mechanism (1003);
the tobacco bale grabbing device (6) grabs the tobacco bale and then places the tobacco bale on the gunny bag tobacco bale conveying system, the gunny bag tobacco bale conveying system is connected with the gunny bag tobacco bale conveyor (9), and the tobacco bale is conveyed to the gunny bag tobacco bale conveyor (9) through the gunny bag tobacco bale conveying system.
2. The intelligent unloading and framing system for redried tobacco packets as claimed in claim 1, wherein: the gunny bag and tobacco bale conveying system is composed of a third rack (12), a telescopic belt conveyor (13) and a first belt conveyor (14), wherein the telescopic belt conveyor (13) and the first belt conveyor (14) are arranged above the third rack (12), and the telescopic belt conveyor (13) and the first belt conveyor (14) are sequentially connected.
3. The intelligent unloading and framing system for redried tobacco packets as claimed in claim 1, wherein: the first X-axis translation mechanism (2) is composed of a first fixing frame (201), a first driving motor (202), a transmission pair and a linear guide rail pair, a guide rail of the linear guide rail pair is fixed to the top of the gantry frame (1), a sliding block is fixed on the first fixing frame (201), the first driving motor (202) is arranged on the first fixing frame (201) and drives a gear in the transmission pair to rotate, and a rack in the transmission pair is fixed on the gantry frame (1); two ends of the cross beam (8) are fixedly connected with the first fixing frame (201).
4. The intelligent unloading and framing system for redried tobacco packets as claimed in claim 1, wherein: the Y-axis translation mechanism (3) is composed of a second fixing frame (301), a second driving motor (302), a transmission pair and a linear guide pair, a supporting guide rail in the linear guide pair is arranged on the side wall of the cross beam (8), a sliding block is fixed on the second fixing frame (301), the second driving motor (302) is arranged at the top of the second fixing frame (301) and drives a driving part in the transmission pair to rotate, and a driven part in the transmission pair is fixed at the top of the cross beam (8).
5. The intelligent unloading and framing system for redried tobacco packets as claimed in claim 4, wherein: the second X-axis translation mechanism (5) is composed of a fixed beam (501), a third driving motor (502), a transmission pair and a linear guide rail pair, the third driving motor (502) is fixed to the top of the second fixed frame (301) and drives a driving part in the transmission pair to rotate, a driven part in the transmission pair is fixed to the side wall of the fixed beam (501), a sliding block in the linear guide rail pair is arranged at the top of the second fixed frame (301), and a supporting guide rail in the linear guide rail pair is arranged at the bottom of the fixed beam (501).
6. The intelligent unloading and framing system for redried tobacco packets as claimed in claim 5, wherein: the Z-axis vertical lifting mechanism (4) is composed of a third fixing frame (401), a fourth driving motor (402), a transmission pair, a linear guide pair, an outer lifting frame (403), an inner lifting frame (404) and an inner lifting chain device (405), wherein the third fixing frame (401) is fixedly connected with the end part of the second fixing frame (301), the fourth driving motor (402) is fixed on the third fixing frame (401), the fourth driving motor (402) drives a driving part in the transmission pair to rotate, a driven part in the transmission pair is fixed on the outer lifting frame (403), a sliding block in the linear guide pair is fixed on the third fixing frame (401), and a supporting guide rail is arranged on the side wall of the outer lifting frame (403); the inner lifting chain device (405) is composed of chain wheels (406) and chains (407), the number of the chain wheels (406) is two, the two chain wheels are respectively arranged at two ends of the outer lifting frame (403), and the top of the inner lifting frame (404) is connected with the chains (407).
7. The intelligent unloading and framing system for redried tobacco packets as claimed in claim 1, wherein: the fourth fixing frame (1004) extends outwards to form a high-position fixing part (1016), a pressing plate (1009) is arranged below the high-position fixing part (1016), the top of the pressing plate (1009) is connected with the bottom of the high-position fixing part (1016) through a lifting rod (1010), an air cylinder (1011) is arranged on the high-position fixing part (1016), and a piston rod of the air cylinder (1011) is fixedly connected with the top of the pressing plate (1009).
8. The intelligent unloading and framing system for redried tobacco packets as claimed in claim 1, wherein: the first machine frame (903) is provided with a partition board (904) close to one side of a supporting fork (1005), the partition boards (904) are arranged on two sides of a supporting fork station relatively, the supporting fork (1005) is composed of a fork (1012) and a connecting board (1013), one end of the connecting board (1013) is fixedly connected with a linear guide rail pair, the fork (1012) is provided with a plurality of parallel connecting boards and is fixedly connected with the other end of the connecting board (1013), and the fork (1012) is in clearance fit with the two partition boards (904) in the same supporting fork station.
9. The intelligent unloading and framing system for redried tobacco packets as claimed in claim 8, wherein: the fork-type forklift is characterized in that a first baffle plate (1014) is arranged on the fixed frame (1004), a fork abdicating groove (1015) is formed in the lower portion of the first baffle plate (1014), and the fork (1012) is matched with the fork abdicating groove (1015).
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| CN202022413554.8U CN213536607U (en) | 2020-10-27 | 2020-10-27 | Intelligent unloading and framing system for redried tobacco packages |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115057259A (en) * | 2022-08-16 | 2022-09-16 | 云南昆船电子设备有限公司 | Automatic loading and unloading vehicle system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115057259A (en) * | 2022-08-16 | 2022-09-16 | 云南昆船电子设备有限公司 | Automatic loading and unloading vehicle system |
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