CN213135689U

CN213135689U - Semi-automatic welding machine

Info

Publication number: CN213135689U
Application number: CN202021661472.9U
Authority: CN
Inventors: 周扣华
Original assignee: API Heat Suzhou Co Ltd
Current assignee: API Heat Suzhou Co Ltd
Priority date: 2020-08-11
Filing date: 2020-08-11
Publication date: 2021-05-07
Anticipated expiration: 2030-08-11

Abstract

The utility model relates to a semi-automatic welding machine, including base, welding module and welding bench, the base upper end is equipped with the welding module with the welding bench, the welding module is located one side of welding bench, the welding bench includes welding cylinder support, rotating motor, objective table and location cylinder, welding cylinder support fixed with on the base, welding cylinder support keeps away from one side of base is equipped with the rotating motor, the rotating motor is located welding cylinder support's inboard, the rotating motor end fixing is equipped with the objective table, be equipped with on the objective table location cylinder. The utility model discloses a semi-automatic welding machine realized having improved the welding speed and the welding effect of product to aluminium alloy welded automatic animation, improved product welding quality.

Description

Semi-automatic welding machine

Technical Field

The utility model relates to a semi-automatic welding machine.

Background

The radiator industry is the basic industry of the national equipment manufacturing industry and plays a significant role in industrial production. The radiator can be divided into a plate-fin core radiator, an integrated combined radiator assembly, a radiator system and an aluminum laminated radiator according to the structure. The heat exchanger with plate-fin heat exchanger has the advantages of compact and light structure, high heat transfer strength, etc. it is also the heat exchanger with the most promising development prospect.

However, the plate-fin heat exchanger has high requirements on welding technology, and enterprises are difficult to find suitable welders. On one hand, the welder has high treatment and increases the operation cost of the company. On the other hand, due to poor welding working environment, long working time and high working strength, even if an enterprise adopts high salary, a mature welder is difficult to be recruited. Especially in summer, the rate of the change of the labor of the welder is very high. Even if a qualified welder is found, the stability of the welding effect is poor, the welding speed is slow, and the welding work of an enterprise is severely restricted. Therefore, an equipment is urgently needed to replace manpower to weld the heat exchanger, so that the welding efficiency and the welding speed are improved, and the market competitiveness of enterprises is increased.

SUMMERY OF THE UTILITY MODEL

In view of the shortcoming of the above prior art, an object of the utility model is to provide a semi-automatic welding machine, this welding machine has realized the automatic weld work to the heat exchanger, has improved the welding rate of heat exchanger and the stability of welding effect greatly.

To achieve the above and other related objects, the present invention provides a semi-automatic welding machine, comprising: the welding device comprises a base, a welding module and a welding table, wherein the upper end of the base is provided with the welding module and the welding table, the welding module is located on one side of the welding table, the welding table comprises a welding cylinder support, a rotary motor, an objective table and a positioning cylinder, the welding cylinder support is fixed to the base, the welding cylinder support is kept away from one side of the base and is provided with the rotary motor, the rotary motor is located on the inner side of the welding cylinder support, the end part of the rotary motor is fixedly provided with the objective table, and the objective table is provided with the positioning cylinder.

Preferably, the welding module includes welding stand, X welding guide rail, Y welding guide rail, soldered connection, X welding motor and Y welding motor, the welding stand is located the upper end of base, the welding stand is kept away from the one end of base is equipped with X welding guide rail, X welding guide rail one end is equipped with X welding motor, X welding slip table is established to X welding guide rail upper end, be equipped with on the X welding slip table Y welding guide rail, be equipped with Y welding slip table on the Y welding guide rail, be fixed with on the Y welding slip table the soldered connection, Y welding motor can drive the soldered connection is in the last motion of Y welding guide rail.

Preferably, the welding cylinder support is divided into a first welding frame and a second welding frame, the first welding frame is fixed on the base, the second welding frame is fixed on the base through a guide rail, and the second welding frame can move along the guide rail.

Preferably, one end of the second welding frame, which is close to the guide rail, is provided with the fixed hand wheel, and the fixed hand wheel is fixed on the second welding frame through a fixed block.

Preferably, the device further comprises a control console, and the control console is fixed on the base.

Preferably, a CCD camera is arranged beside the welding head and fixed on the Y-shaped welding sliding table and faces the objective table.

Preferably, the positioning cylinder comprises at least two positioning pins, and the positioning pins are arranged in parallel.

In summary, this utility model has following beneficial effect:

1. by arranging the rotary motor, the product is turned over without manually turning over the product to be welded, the whole turning process does not need to be considered as participated, the turning efficiency is improved, and the production efficiency of the product is improved;

2. by arranging the welding module, manual welding of products is replaced by machinery, so that the welding effect of the products is guaranteed, the consistency of the products is improved, and the delivery quality of the products is guaranteed;

3. through setting up the guide rail, make the distance between the welding cylinder support is adjustable, has adapted to different product size requirements, has improved the application scope of equipment.

Drawings

FIG. 1 is a front view of a semi-automatic welding machine.

FIG. 2 is a side view of a semi-automatic weld.

1. A base;

2. welding the module; 21. welding a frame; 22. welding a head; 23. an X welding motor; 25. a Y welding motor; 26. x welding the guide rail; 27. y welding the guide rail; 28. welding a sliding table by X; 29. y welding the sliding table; 221. a CCD camera.

3. A welding table; 31. welding a cylinder bracket; 32. a rotary motor; 33. an object stage; 34. positioning the air cylinder; 35. fixing a hand wheel; 36. a fixed block; 37. a guide rail; 311. a first welding stand; 312. a second welding stand; 341. and a positioning pin.

4. Control console

Detailed Description

The following description is provided for illustrative purposes, and other advantages and features of the present invention will become apparent to those skilled in the art from the following detailed description.

Please refer to fig. 1-2. It should be understood that the structure, ratio, size and the like shown in the drawings attached to the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by those skilled in the art, and are not used for limiting the limit conditions that the present invention can be implemented, so that the present invention has no technical essential meaning, and any structure modification, ratio relationship change or size adjustment should still fall within the scope that the technical content disclosed in the present invention can cover without affecting the function that the present invention can produce and the purpose that the present invention can achieve. Meanwhile, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for convenience of description, and are not intended to limit the scope of the present invention, and changes or adjustments of the relative relationship thereof may be made without substantial technical changes, and the present invention is also regarded as the scope of the present invention.

As shown in fig. 1 to 2, the utility model relates to a semi-automatic welding machine, include: base 1, welding module 2 and welding bench 3, 1 upper end of base is equipped with welding module 2 with welding bench 3, welding module 2 is used for carrying out weldment work to the heat exchanger to machinery replaces artifical manual welding, improves welding effect and welding rate, welding module 2 is located one side of welding bench 3, welding bench 3 is used for placing temporarily and treats the welding product, and it is fixed to have realized treating the centre gripping of welding product, with the convenience welding module 2 treats the welding product and carries out weldment work.

In this embodiment, the welding table 3 includes a welding cylinder support 31, a rotary motor 32, an object stage 33 and a positioning cylinder 34, the welding cylinder support 31 is fixed to the base 1, the welding cylinder support 31 is used to fix the rotary motor 32 and the object stage 33 and drive the object stage 33 to move up and down, the rotary motor 32 is disposed on one side of the welding cylinder support 31 away from the base 1, the rotary motor 32 is used to drive the object stage 33 to rotate 180 degrees, so as to turn over a product to be welded, if the product to be welded needs to be welded on two sides, the rotary motor 32 can drive the product to be welded to turn over, so as to improve the turning efficiency of the product and avoid manual turning, the rotary motor 32 is located inside the welding cylinder support 31, the object stage 33 is fixedly disposed at the end of the rotary motor 32, the object stage 33 is used for placing a product to be welded, the positioning cylinder 34 is arranged on the object stage 33, the positioning cylinder 34 realizes positioning of the product to be welded, meanwhile, the product to be welded can be fixed, and the product to be welded is prevented from falling off from the object stage 33 after being overturned.

In the present embodiment, the welding module 2 includes a welding frame 21, an X welding rail 26, a Y welding rail 27, a welding head 22, an X welding motor 23, and a Y welding motor 25, the welding frame 21 is positioned at the upper end of the base 1, one end of the welding frame 21 far away from the base 1 is provided with the X-shaped welding guide rail 26, the X welding motor 23 is arranged at one end of the X welding guide rail 26, an X welding sliding table 28 is arranged at the upper end of the X welding guide rail 26, the X welding motor 23 can drive the X welding sliding table 28 to move in the X direction, the Y welding guide rail 27 is arranged on the X welding sliding table 28, a Y welding sliding table 29 is arranged on the Y welding guide rail 27, the welding head 22 is fixed on the Y welding sliding table 29, the Y-welding motor 25 can drive the welding head 22 to move along the Y-axis direction, and the Y-welding motor 25 can drive the welding head 22 to move on the Y-welding guide rail 27.

In this embodiment, the welding cylinder bracket 31 is divided into a first welding frame 311 and a second welding frame 312, the first welding frame 311 is fixed on the base 1, the first welding frame 311 is fixed, the second welding frame 312 is fixed on the base 1 through a guide rail 37, and the second welding frame 312 can move along the guide rail 37 to adjust the distance between the first welding frame 311 and the second welding frame 312, so as to be suitable for different products.

In this embodiment, one end of the second welding frame 312 close to the guide rail 37 is provided with the fixed hand wheel 35, the fixed hand wheel 35 is fixed to the second welding frame 312 through a fixed block 36, after the distance between the first welding frame 311 and the second welding frame 312 is adjusted, the fixed hand wheel 35 is manually rotated, so that the second welding frame 312 is fixed, the distance between the first welding frame 311 and the second welding frame 312 is ensured to be fixed, and a product to be welded is prevented from falling off the object stage 33.

In the embodiment, the welding machine further comprises a control console 4, the control console 4 is fixed on the base 1, and the control console 4 is used for controlling the welding mode of the welding head 22 so as to be suitable for different products to be welded.

In this embodiment, the welding head 22 is provided with a CCD camera 221 on the edge, the CCD camera 221 is fixed to the Y welding sliding table 29 and faces the object stage 33, the CCD camera 221 is used for detecting information of a product to be welded, and timely preventing and controlling the control console 4, such as collecting the position of a welding seam, and feeding back the position to the control console 4, so that the welding head 22 is automatically positioned under the driving of the X welding motor 23 and the Y welding motor 25, thereby facilitating the welding operation, and collecting the condition of the welded seam, and if the welding seam is not qualified, feeding back the information to the control console 4, so that the welding head 22 performs repair welding operation.

In this embodiment, the positioning cylinder 34 at least includes two positioning pins 341, the positioning pins 341 are disposed in parallel, and the two positioning pins 341 form a supporting plane, which is beneficial to preventing the product to be welded from falling off after being turned over from the object stage 33.

The utility model discloses a during operation, at first according to the model of product, adjust the information of control cabinet 4, then the manual work will be waited to weld the product and place on objective table 33, positioning cylinder 34 stretches out, blocks and waits to weld the product, later CCD camera 221 shoots the position of waiting to weld the product, and welding cylinder support 31 stretches out, will wait to weld the product and send to appointed height, and X welding motor 23 and Y welding motor 25 collaborative work simultaneously drive the soldered connection 22 move to appointed position, soldered connection 22 begins work, and after the welding was accomplished, CCD camera 221 shoots the welding effect, and feeds back to control cabinet 4, if the welding effect is not good, X welding motor 23 and Y welding motor 25 collaborative work drive soldered connection 22 and move to the appointed position, carry out the repair welding; if the welding of the two sides is needed, after the welding of the first side is completed, the welding cylinder bracket 31 will descend, the rotating motor 32 will rotate 180 degrees, and the welding cylinder bracket 31 will ascend to a designated height, and then the welding of the second side will be performed.

In summary, this utility model has following beneficial effect:

The above embodiments are merely illustrative of the principles and effects of the present invention, and are not to be construed as limiting the invention.

Modifications and variations can be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.

Claims

1. A semi-automatic welding machine, comprising: base (1), welding module (2) and welding bench (3), base (1) upper end is equipped with welding module (2) with welding bench (3), welding module (2) are located one side of welding bench (3), welding bench (3) are including welding cylinder support (31), rotating motor (32), objective table (33) and location cylinder (34), welding cylinder support (31) fixed with on base (1), welding cylinder support (31) are kept away from one side of base (1) is equipped with rotating motor (32), rotating motor (32) are located the inboard of welding cylinder support (31), rotating motor (32) end fixing is equipped with objective table (33), be equipped with on objective table (33) location cylinder (34).

2. A semi-automatic welding machine according to claim 1, characterized in that: the welding module (2) comprises a welding frame (21), an X welding guide rail (26), a Y welding guide rail (27), a welding head (22), an X welding motor (23) and a Y welding motor (25), the welding frame (21) is positioned at the upper end of the base (1), the X-shaped welding guide rail (26) is arranged at one end of the welding frame (21) far away from the base (1), one end of the X welding guide rail (26) is provided with the X welding motor (23), an X welding sliding table (28) is arranged at the upper end of the X welding guide rail (26), the Y welding guide rail (27) is arranged on the X welding sliding table (28), a Y welding sliding table (29) is arranged on the Y welding guide rail (27), the welding head (22) is fixed on the Y welding sliding table (29), the Y welding motor (25) can drive the welding head (22) to move on the Y welding guide rail (27).

3. A semi-automatic welding machine according to claim 2, characterized in that: welding cylinder support (31) divide into first welding jig (311) and second welding jig (312), first welding jig (311) are fixed in on base (1), second welding jig (312) are fixed in through guide rail (37) on base (1), second welding jig (312) can be followed guide rail (37) move.

4. A semi-automatic welding machine according to claim 3, characterized in that: the second welding frame (312) is close to one end of the guide rail (37) and is provided with a fixed hand wheel (35), and the fixed hand wheel (35) is fixed on the second welding frame (312) through a fixed block (36).

5. A semi-automatic welding machine according to claim 1, characterized in that: still include control cabinet (4), control cabinet (4) are fixed in base (1).

6. A semi-automatic welding machine according to claim 2, characterized in that: the welding head (22) is provided with a CCD camera (221) on the edge, the CCD camera (221) is fixed on the Y-shaped welding sliding table (29) and faces the object stage (33).

7. A semi-automatic welding machine according to claim 1 or 2, characterized in that: the positioning cylinder (34) at least comprises two positioning pins (341), and the positioning pins (341) are arranged in parallel.