CN213091073U - Comprehensive detection work station for water pump - Google Patents
Comprehensive detection work station for water pump Download PDFInfo
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- CN213091073U CN213091073U CN202021791892.9U CN202021791892U CN213091073U CN 213091073 U CN213091073 U CN 213091073U CN 202021791892 U CN202021791892 U CN 202021791892U CN 213091073 U CN213091073 U CN 213091073U
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Abstract
The utility model discloses a comprehensive detection work station of a water pump, which comprises a work station frame and a circulation system arranged in the work station frame along the length direction; the circulation system comprises a forward conveying rail and a product tool which is circulated on the forward conveying rail and used for installing products; a test turntable is arranged on one side of the forward conveying track; the upper end face of the test turntable is provided with a plurality of test tools for installing products; the outer circumference of the test turntable is provided with a comprehensive test mechanism and a comprehensive test manipulator for grabbing a product tool on the circulation system to the test turntable; the product on the manipulator will positive transfer orbit snatchs and installs test fixture, and the test carousel drives test fixture and rotates, makes things convenient for comprehensive testing mechanism to test the product in proper order, need not artifical the participation, reduces labour intensive nature and intensity, increases detection efficiency.
Description
Technical Field
The utility model relates to a production field of water pump especially relates to a comprehensive testing work station of water pump.
Background
Water pumps are machines that deliver or pressurize a liquid. It transfers the mechanical energy of prime mover or other external energy to liquid to increase the energy of liquid, and is mainly used to transfer liquid including water, oil, acid-base liquid, emulsion, suspoemulsion and liquid metal.
Traditional mechanical production mainly uses by hand as the main, be assisted with certain machinery, material transmission between the process also relies on the manpower transport mostly, especially finish the installation at product essential element and need examine time measuring, often lead to can only part selective examination because detect with production phase separation, unable whole detection lead to the qualification rate not high, the complexity that detects and operating personnel's proficiency requirement also are higher relatively, this kind of production mode inefficiency, and large in labor strength is difficult to adapt to the work of fast rhythm nowadays, therefore it is high to be necessary to design an degree of automation, the automatic feeding upset workstation of the fast water pump of production efficiency.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a comprehensive testing work station of water pump.
Realize the utility model discloses the technical scheme of purpose is: a comprehensive detection work station of a water pump comprises a work station frame and a circulation system arranged in the work station frame along the length direction; the circulation system comprises a forward conveying rail and a product tool which is circulated on the forward conveying rail and used for installing products; a test turntable is arranged on one side of the forward conveying track; the upper end face of the test turntable is provided with a plurality of test tools for installing products; the outer circumference of the test turntable is provided with a comprehensive test mechanism and a comprehensive test manipulator for grabbing a product tool on the circulation system to the test turntable; a turntable driving motor is arranged below the test turntable; the output shaft of the turntable driving motor is in transmission connection with the center of the test turntable, the manipulator grabs and installs products on the forward conveying track on the test tool, the test turntable drives the test tool to rotate, the comprehensive test mechanism is convenient to test the products in sequence, manual participation is not needed, labor intensity and strength are reduced, and detection efficiency is improved.
The comprehensive testing mechanism comprises a first airtight detection device, a pressure-resistant testing device, a low-pressure debugging device, a high-pressure debugging device and a comprehensive detection device which are arranged outside the testing turntable around the center of the testing turntable, and is used for testing and debugging airtight performance, pressure-resistant performance, low pressure and high pressure performance respectively without manual participation and very convenient to use.
The voltage-withstanding test device comprises a voltage-withstanding test base, and a voltage-withstanding probe and a grounding probe which are respectively matched with the product contact; the grounding probe is connected with a grounding cylinder which is fixed on the voltage-withstanding test base and used for driving the grounding probe; the pressure-resistant probe is connected with a pressure-resistant cylinder which is fixed on the pressure-resistant test base and used for driving the pressure-resistant probe, the pressure-resistant probe and the grounding probe are pushed by the grounding cylinder and the pressure-resistant cylinder to carry out pressure-resistant detection on a product, the detection is convenient, and manual operation is not needed.
The low-voltage debugging device comprises a low-voltage debugging base, a low-voltage debugging sliding seat, a buffering sliding seat and a low-voltage testing and adjusting mechanism, wherein the low-voltage debugging sliding seat is arranged on the low-voltage debugging base in an adjustable mode along the vertical direction; the low-voltage testing and adjusting mechanism comprises a low-voltage testing motor fixed on the buffering sliding seat and a low-voltage adjusting head which is in transmission connection with the low-voltage testing motor and matched with a low-voltage adjusting nut of a product, and the low-voltage adjusting nut of the product can be adjusted in a loosening manner according to detection data while the low-voltage performance of the product is detected through the low-voltage adjusting head.
The buffer mechanism comprises a buffer plate fixed on the upper part of the low-voltage debugging sliding seat; two buffer threaded holes are formed in the buffer plate; a buffer spring is fixed in the buffer threaded hole; the lower end of the buffer spring is fixedly connected with the upper end of the buffer sliding seat, so that the buffer can be buffered when the low-pressure adjusting head contacts the adjusting nut, and the product or the adjusting head is prevented from being damaged due to too heavy contact.
The comprehensive testing manipulator comprises a comprehensive testing manipulator base; a comprehensive swing arm motor is arranged on the comprehensive detection manipulator base; an output shaft of the comprehensive swing arm motor is provided with a comprehensive test swing arm; the front end of the comprehensive test swing arm is provided with a comprehensive adjusting base; the comprehensive adjusting base is rotatably provided with a comprehensive adjusting screw rod; an inclined rotating disc is arranged at the bottom of the comprehensive adjusting screw rod; the rotating disc is driven by a motor; be equipped with two contained angles on the rolling disc and be 90 comprehensive test clamping jaws, conveniently press from both sides the product frock of getting, can also finely tune the height of comprehensive test clamping jaw with calibration error through synthesizing adjusting screw.
The product tool comprises a bottom plate, a reverse side tool, a front side tool, a housing tool and a flange tool, wherein the reverse side tool is arranged on the bottom plate in sequence and used for installing a turned product, the front side tool is used for installing a front side product, and the housing tool is used for installing a housing and the flange tool is used for installing a flange.
A blocking jacking device is arranged below the forward conveying track at the positions of the automatic feeding device and the overturning locking device; the blocking jacking device comprises a cylinder base plate, a cylinder fixing plate fixed below the cylinder base plate and a plurality of blocking jacking cylinders fixed on the lower end face of the cylinder fixing plate; the cylinder backing plate up end is equipped with a plurality of cushion, conveniently operates the product through blockking jacking device lifting product frock.
The blocking jacking device further comprises a sensor used for sensing the position of the product tool, when the product tool is sensed to reach the designated position, the product tool is lifted automatically to the operation position, and manual participation is not needed.
The circulation system is a rail module which can be spliced; the track module is including setting up the track on each worker station and being used for driving orbital motion's track driving motor, can be according to process and place, makes things convenient for assembling of circulation system, adapts to different production requirements.
The circulation system also comprises a reverse conveying track arranged below the forward conveying track and used for recovering the product tools, the product tools are conveyed and recovered through the forward conveying track and the reverse conveying track respectively, manual carrying is not needed, the product tools can circulate at intervals, the manual labor intensity is reduced, and the production efficiency is increased.
By adopting the technical scheme, the utility model discloses following beneficial effect has:
(1) the utility model discloses a product on the manipulator snatchs forward transfer orbit and installs the test fixture on, the test carousel drives test fixture and rotates, and convenient comprehensive testing mechanism tests the product in proper order, need not artifical the participation, reduces labour intensive nature and intensity, increases detection efficiency.
(2) The utility model discloses a comprehensive testing mechanism tests and debugs air tightness ability, compressive property, low pressure and high pressure performance respectively, need not artifical the participation, and it is very convenient to use.
(3) The utility model discloses a ground connection cylinder and withstand voltage cylinder promote withstand voltage probe and ground connection probe to carry out withstand voltage detection to the product, and it is convenient to detect, need not manual operation.
(4) The utility model discloses a head can be adjusted according to the low pressure adjusting nut who detects the data and carry out the elasticity to the product when detecting product low pressure performance to the low pressure adjusting nut of low pressure.
(5) The utility model discloses a buffer spring's lower extreme and the upper end fixed connection of buffering slide can cushion when the first contact adjusting nut of low pressure, prevent to contact overweight and lead to the product or adjust the head and damage.
(6) The utility model discloses an accurate clamp of manipulator is got the product and is tested, need not artifical the participation, synthesizes adjusting screw and can also finely tune the height of comprehensive testing clamping jaw with calibration error.
(7) The utility model discloses a circulation system can make things convenient for assembling of circulation system according to process and place, adapts to different production requirements.
(8) The utility model discloses a conveying and the recovery of product frock are transported through forward transfer orbit and reverse transfer orbit respectively, need not artifical transport, make the product frock can not circulate at intervals, reduce artifical intensity of labour, increase production efficiency.
Drawings
In order that the present invention may be more readily and clearly understood, the following detailed description of the present invention is given in conjunction with the accompanying drawings, in which
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the product tooling of the present invention.
Fig. 3 is a schematic structural diagram of the test turntable of the present invention.
Fig. 4 is a schematic structural diagram of the comprehensive test manipulator of the present invention.
Fig. 5 is a schematic structural diagram of the first air tightness detecting device of the present invention.
Fig. 6 is a schematic structural diagram of the pressure resistance testing apparatus of the present invention.
Fig. 7 is a schematic structural diagram of the low-voltage debugging apparatus of the present invention.
Fig. 8 is a schematic structural diagram of the high-voltage debugging apparatus of the present invention.
Fig. 9 is a schematic structural diagram of the integrated debugging apparatus of the present invention.
Fig. 10 is a schematic structural diagram of the blocking jacking device according to the present invention.
The reference numbers in the drawings are as follows:
a station frame 1; a circulation system 2; the forward conveying rail 21; a product tooling 22; a bottom plate 221; a reverse side tooling 222; a front tool 223; a housing fixture 224; a flange tooling 225; the reverse conveyance track 23;
a test turntable 3; a turntable drive motor 31; a test fixture 32;
a comprehensive test manipulator 4; a comprehensive swing arm motor 41; a comprehensive test swing arm 42; a comprehensive adjusting base 43; a comprehensive adjusting screw 44; a rotating disk 45; a comprehensive test jaw 46;
a first air-tightness detecting device 5; a first air-tightness detection mount 51; a support base 52; a positioning claw 53; an airtight jacking cylinder 54;
a withstand voltage test device 6 and a withstand voltage test base 61; a pressure-resistant probe 62; a ground probe 63; a grounding cylinder 64;
a low-voltage debugging device 7 and a low-voltage debugging base 71; a low-pressure commissioning slider 72; a buffer slider 73; a low-pressure debugging cylinder 74 and a buffer plate 75; a low pressure regulator head 76;
a high-voltage debugging device 8; a high pressure regulator head 81;
a comprehensive detection device 9, a comprehensive regulation head 91;
blocking the jacking device 10; a cylinder liner plate 101; a cylinder fixing plate 102; blocking the jacking cylinder 103.
Detailed Description
(example 1)
Referring to fig. 1, the integrated inspection station of the present embodiment includes a station frame 1 and a circulation system 2 disposed in the station frame 1 in a length direction. The circulation system 2 includes a forward conveying rail 21 and a product tooling 22 circulated on the forward conveying rail 21 for mounting products. The test turntable 3 is provided on one side of the forward conveying rail 21. The upper end face of the test turntable 3 is provided with a plurality of test tools 32 for installing products. The outer circumference of the test turntable 3 is provided with a comprehensive test mechanism and a comprehensive test manipulator 4 for grabbing the product tooling 22 on the circulation system 2 to the test turntable 3. A turntable driving motor 31 is arranged below the test turntable 3. The output shaft of the turntable driving motor 31 is in transmission connection with the center of the test turntable 3, so that products can be tested in sequence conveniently without manual participation, the labor intensity and strength are reduced, and the detection efficiency is increased.
Referring to fig. 2, the product fixture 22 includes a bottom plate 221, a reverse fixture 222 for mounting the flipped product, a front fixture 223 for mounting the front product, a housing fixture 224 for mounting the housing, and a flange fixture 225 for mounting the flange, which are sequentially disposed on the bottom plate 221, and different parts are respectively mounted, so as to facilitate locking and assembling.
The circulation system 2 is a track module which can be spliced. The track module comprises a track and a track driving motor for driving the track to run. The circulation system 2 adopts a speed-multiplying chain body, so that the assembly of the circulation system 2 is facilitated according to the process and the field, and different production requirements are met.
See fig. 3, comprehensive testing mechanism includes around test carousel 3 center set up first airtight detection device 5 outside test carousel 3, withstand voltage testing arrangement 6, low pressure debugging arrangement 7, high pressure debugging arrangement 8 and comprehensive detection device 9, tests and debugs airtight performance, withstand voltage performance, low pressure and high pressure performance respectively, need not artifical the participation, and it is very convenient to use.
Referring to fig. 4, the comprehensive testing manipulator 4 includes a comprehensive testing manipulator base, and a comprehensive swing arm motor 41 is provided on the comprehensive testing manipulator base. An output shaft of the comprehensive swing arm motor 41 is provided with a comprehensive test swing arm 42. The front end of the comprehensive test swing arm 42 is provided with a comprehensive adjusting base 43. The comprehensive adjusting base 43 is rotatably provided with a comprehensive adjusting screw 44. The bottom of the integrated adjusting screw 44 is provided with an inclined rotating disc 45. The turn disc 45 is driven by a motor. Two comprehensive test clamping jaws 46 with an included angle of 90 degrees are arranged on the rotating disc 45, so that the product clamping tool 22 can be conveniently clamped, and the height of the comprehensive test clamping jaws 46 can be finely adjusted through the comprehensive adjusting screw 44 to calibrate errors.
Referring to fig. 5, the first air-tightness detecting device 5 includes a first air-tightness detecting base 51, a supporting base 52 fixed on the first air-tightness detecting base 51, a positioning claw 53 slidably disposed on an upper end surface of the supporting base 52, and an air-tightness jacking cylinder 54 fixed on the base. The telescopic end of the airtight jacking cylinder 54 is provided with a sealed inflation inlet. The positioning clamping jaw 53 is controlled to move through a telescopic cylinder at the rear, after the positioning clamping jaw 53 fixes a product, the airtight jacking cylinder 54 jacks to align with a test port for testing, operation is convenient, labor intensity of workers is reduced, and test efficiency is improved.
Referring to fig. 6, the withstand voltage testing apparatus 6 includes a withstand voltage testing base 61, and a withstand voltage probe 62 and a ground probe 63 which are respectively fitted to contacts of a product. The grounding probe 63 is connected to a grounding cylinder 64 fixed to the withstand voltage test base 61 for driving the grounding probe 63. The pressure-resistant probe 62 is connected with a pressure-resistant cylinder which is fixed on the pressure-resistant testing base 61 and used for driving the pressure-resistant probe 62, the pressure-resistant cylinder is pushed by the grounding cylinder 64 and the pressure-resistant cylinder to carry out pressure-resistant detection on the product, the detection is convenient, and manual operation is not needed.
Referring to fig. 7, the low voltage debugging device 7 includes a low voltage debugging base 71, a low voltage debugging slide 72 vertically adjustably disposed on the low voltage debugging base 71, a buffering slide 73 vertically adjustably disposed on the low voltage debugging slide 72, and a low voltage testing adjustment mechanism fixed on the buffering slide 73. The low pressure commissioning slider 72 is driven by a low pressure commissioning cylinder 74 arranged at the top. The upper part of the low pressure debugging sliding seat 72 is provided with a buffer plate 75. Two buffer threaded holes are provided on the buffer plate 75. A buffer spring is fixed in the buffer threaded hole. The lower end of the buffer spring is fixedly connected with the upper end of the buffer slide carriage 73. The low-voltage testing and adjusting mechanism comprises a low-voltage testing motor fixed on the buffering sliding seat 73 and a low-voltage adjusting head 76 which is in transmission connection with the low-voltage testing motor and is matched with a low-voltage adjusting nut of a product.
Referring to fig. 8, the high voltage debugging device 8 has substantially the same structure as the low voltage debugging device 7, except that: the buffer slide carriage 73 is provided with a high-voltage test adjusting mechanism. The high-voltage testing adjusting mechanism comprises a high-voltage testing motor fixed on the buffering sliding seat 73 and a high-voltage adjusting head 81 which is in transmission connection with the high-voltage testing motor and matched with a high-voltage adjusting nut of a product, and the low-voltage adjusting head 76 and the high-voltage adjusting head 81 are controlled by the buffering sliding seat 73 to test the product, so that the product can be prevented from being damaged by pressure in the testing process.
Referring to fig. 9, the integrated detecting device 9 has substantially the same structure as the low voltage debugging device 7, except that: the buffer slide carriage 73 is provided with a comprehensive test adjusting mechanism. The comprehensive testing adjusting mechanism comprises a comprehensive testing motor fixed on the buffering sliding seat 73 and a comprehensive adjusting head 91 which is respectively in transmission connection with the comprehensive testing motor and is matched with a high-pressure adjusting nut and a low-pressure adjusting nut of a product.
(example 2)
Referring to fig. 10, this embodiment is substantially the same as embodiment 1 except that: this embodiment is substantially the same as embodiment 1 except that: and a blocking jacking device 10 for lifting the product tool 22 is arranged below the circulation system 2 at each station. The blocking jacking device 10 comprises a cylinder base plate 101, a cylinder fixing plate 102 fixed below the cylinder base plate 101, and a plurality of blocking jacking cylinders 103 fixed on the lower end face of the cylinder fixing plate 102. The bottom of the jacking cylinder 103 is fixed with the work station frame 1, and the upper end face of the cylinder base plate 101 is provided with a plurality of cushion blocks. Stopping jacking device 10 still including the inductor that is used for responding to product frock 22 position, conveniently operating the product through stopping jacking device 10 lifting product frock 22, the inductor is used for responding to product frock 22 position, and automatic lifting need not artifical the participation.
The above-mentioned embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above-mentioned embodiments are only specific embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (10)
1. The utility model provides a comprehensive testing station of water pump which characterized in that: the system comprises a work station frame (1) and a circulation system (2) arranged in the work station frame (1) along the length direction; the circulation system (2) comprises a forward conveying rail (21) and a product tool (22) which is circulated on the forward conveying rail (21) and used for installing products; a test turntable (3) is arranged on one side of the forward conveying track (21); the upper end face of the test turntable (3) is provided with a plurality of test tools (32) for installing products; the outer circumference of the test turntable (3) is provided with a comprehensive test mechanism and a comprehensive test manipulator (4) used for grabbing a product tool (22) on the circulation system (2) to the test turntable (3); a turntable driving motor (31) is arranged below the test turntable (3); and an output shaft of the turntable driving motor (31) is in transmission connection with the center of the test turntable (3).
2. The comprehensive testing station of a water pump according to claim 1, characterized in that: the comprehensive testing mechanism comprises a first air tightness detection device (5), a pressure-resistant testing device (6), a low-pressure debugging device (7), a high-pressure debugging device (8) and a comprehensive detection device (9) which are arranged outside the testing turntable (3) around the center of the testing turntable (3).
3. The comprehensive testing station of a water pump according to claim 2, characterized in that: the voltage-withstanding testing device (6) comprises a voltage-withstanding testing base (61), a voltage-withstanding probe (62) and a grounding probe (63), wherein the voltage-withstanding probe and the grounding probe are respectively matched with a product contact; the grounding probe (63) is connected with a grounding cylinder (64) which is fixed on the withstand voltage test base (61) and is used for driving the grounding probe (63); the pressure-resistant probe (62) is connected with a pressure-resistant cylinder which is fixed on the pressure-resistant testing base (61) and is used for driving the pressure-resistant probe (62).
4. The comprehensive testing station of a water pump according to claim 2, characterized in that: the low-voltage debugging device (7) comprises a low-voltage debugging base (71), a low-voltage debugging sliding seat (72) which is arranged on the low-voltage debugging base (71) in an adjustable mode along the vertical direction, a buffering sliding seat (73) which is arranged on the low-voltage debugging sliding seat (72) in an adjustable mode along the vertical direction, and a low-voltage testing adjusting mechanism which is adjustably fixed on the buffering sliding seat (73) through a buffering mechanism; the low-voltage testing and adjusting mechanism comprises a low-voltage testing motor fixed on the buffering sliding seat (73) and a low-voltage adjusting head (76) which is in transmission connection with the low-voltage testing motor and is matched with a low-voltage adjusting nut of a product.
5. The comprehensive testing station of a water pump according to claim 4, characterized in that: the buffer mechanism comprises a buffer plate (75) fixed on the upper part of the low-pressure debugging sliding seat (72); two buffer threaded holes are formed in the buffer plate (75); a buffer spring is fixed in the buffer threaded hole; the lower end of the buffer spring is fixedly connected with the upper end of the buffer sliding seat (73).
6. The comprehensive testing station of a water pump according to claim 1, characterized in that: the comprehensive testing manipulator (4) comprises a comprehensive testing manipulator base; a comprehensive swing arm motor (41) is arranged on the comprehensive detection manipulator base; an output shaft of the comprehensive swing arm motor (41) is provided with a comprehensive test swing arm (42); the front end of the comprehensive test swing arm (42) is provided with a comprehensive adjusting base (43); a comprehensive adjusting screw (44) is rotatably arranged on the comprehensive adjusting base (43); an inclined rotating disc (45) is arranged at the bottom of the comprehensive adjusting screw rod (44); the rotating disc (45) is driven by a motor; and two comprehensive test clamping jaws (46) with an included angle of 90 degrees are arranged on the rotating disc (45).
7. The comprehensive testing station of a water pump according to claim 1, characterized in that: the product tool (22) comprises a bottom plate (221), a reverse side tool (222) which is arranged on the bottom plate in sequence and used for installing a turned product, a front side tool (223) used for installing a front side product, a housing tool (224) used for installing a housing and a flange tool (225) used for installing a flange.
8. The comprehensive testing station of a water pump according to claim 1, characterized in that: a blocking jacking device is arranged below the forward conveying track (21) and at the positions of the automatic feeding device and the overturning locking device; the blocking jacking device comprises a cylinder base plate, a cylinder fixing plate fixed below the cylinder base plate and a plurality of blocking jacking cylinders fixed on the lower end face of the cylinder fixing plate; the upper end face of the cylinder base plate is provided with a plurality of cushion blocks.
9. The comprehensive testing station of a water pump according to claim 8, characterized in that: the blocking jacking device further comprises a sensor used for sensing the position of the product tool (22).
10. The comprehensive testing station of a water pump according to claim 1, characterized in that: the circulation system (2) further comprises a reverse conveying track arranged below the forward conveying track (21) and used for recovering the product tool (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021791892.9U CN213091073U (en) | 2020-08-24 | 2020-08-24 | Comprehensive detection work station for water pump |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021791892.9U CN213091073U (en) | 2020-08-24 | 2020-08-24 | Comprehensive detection work station for water pump |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213091073U true CN213091073U (en) | 2021-04-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021791892.9U Active CN213091073U (en) | 2020-08-24 | 2020-08-24 | Comprehensive detection work station for water pump |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213091073U (en) |
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2020
- 2020-08-24 CN CN202021791892.9U patent/CN213091073U/en active Active
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