CN213079305U - Cleaning device for machining coating cutter - Google Patents

Abstract

The utility model relates to a belt cleaning device is used in processing of coating cutter, which comprises a bracket, the support below is equipped with in proper order and washes mechanism, rinsing mechanism and stoving mechanism, and the leg joint has moving mechanism, and moving mechanism is connected with elevating system, and elevating system can be connected with the cutter frock frame that is used for placing the cutter frock, washes mechanism, rinsing mechanism and stoving mechanism periphery and is equipped with transport mechanism for convey the cutter frock frame, the utility model discloses a belt cleaning device cleaning performance is good.

Description

Cleaning device for machining coating cutter

Technical Field

The utility model relates to a coating cutter processing equipment technical field, concretely relates to belt cleaning device is used in coating cutter processing.

Background

The statements herein merely provide background related to the present disclosure and may not necessarily constitute prior art.

The coated cutting tool is prepared by coating a thin layer of refractory metal or non-metal compound with good wear resistance on the surface of a hard alloy or high-speed steel substrate with good strength and toughness by a vapor deposition method. The coating acts as a chemical and thermal barrier, reducing diffusion and chemical reactions between the tool and the workpiece, thereby reducing wear of the substrate. The coated cutter has the characteristics of high surface hardness, good wear resistance, stable chemical performance, heat resistance, oxidation resistance, small friction coefficient, low thermal conductivity and the like, the service life of the coated cutter can be prolonged compared with an uncoated cutter during cutting, the cutting speed is increased, the processing precision is improved, the consumption cost of the cutter is reduced, a vacuum coating machine is required to be used for coating the cutter, the smooth finish of the surface of the cutter is required to be ensured before coating, the cutter is required to be cleaned before coating, and a cleaning device is required to be used for cleaning the cutter. The inventor finds that the cleaning device for the existing coating cutter has single cleaning mode and poor cleaning effect, leads to poor cleanliness of the surface of a workpiece, easily leads to delayed or interrupted production of the workpiece in a coating process, causes the problem of binding force of a coating of the workpiece, and has low finished product rate of coating of the workpiece.

SUMMERY OF THE UTILITY MODEL

The utility model aims at overcoming the not enough of above-mentioned prior art, provide coating cutter belt cleaning device for processing, the cleaning performance is good, has guaranteed the coating film quality on next step of cutter.

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes:

in a first aspect, the embodiment of the utility model provides a belt cleaning device is used in coating cutter processing, which comprises a bracket, the support below is equipped with in proper order and washes mechanism, rinsing mechanism and stoving mechanism, and the leg joint has moving mechanism, and moving mechanism is connected with elevating system, and elevating system can be connected with the cutter frock frame that is used for placing the cutter frock, washes that mechanism, rinsing mechanism and stoving mechanism periphery are equipped with transport mechanism for convey the cutter frock frame.

In combination with the first aspect, an embodiment of the present invention provides a possible implementation manner of the first aspect, the flushing mechanism includes a high-pressure flushing tank, a high-pressure flushing pipe is disposed in the high-pressure flushing tank, and a flushing tank cover capable of opening or closing the high-pressure flushing tank is disposed at the top of the high-pressure flushing tank.

In combination with the first aspect, embodiments of the present invention provide a possible implementation manner of the first aspect, the rinsing mechanism includes a plurality of ultrasonic cleaning pools and clear water rinsing pools which are alternately arranged, lifting members are all inserted into the ultrasonic cleaning pools and the clear water rinsing pools, the lifting members are connected with the rinsing assembly, and the rinsing assembly is used for driving the reciprocating lifting motion of the lifting members.

Combine first aspect, the embodiment of the utility model provides a possible implementation mode of first aspect, the rinsing subassembly includes the rinsing horizontal pole, and the rinsing horizontal pole is fixed with a plurality of lift spares, rinsing horizontal pole both ends all are connected with the upper and lower axle that removes, and the linear bearing sliding connection who removes axle and fixed setting from top to bottom removes axle bottom and articulates with the one end of transfer line from top to bottom, and the other end of transfer line is articulated with a tip of triangle-shaped board, and the triangle-shaped board can be at the rotation of setting for the angle within range.

In combination with the first aspect, embodiments of the present invention provide a possible implementation manner of the first aspect, and the ultrasonic cleaning tank and the clean water rinsing tank are both provided with a first heating element and a thermocouple at the bottom.

In combination with the first aspect, an embodiment of the present invention provides a possible implementation manner of the first aspect, the drying mechanism includes a drying pool, a drying net and a dryer, the drying net is arranged in the drying pool, a second heating element is arranged between the drying pool and the drying net, and an air inlet and an air outlet of the dryer are connected with the drying pool through pipelines.

In combination with the first aspect, embodiments of the present invention provide a possible implementation manner of the first aspect, the drying pool top is provided with a drying pool cover capable of opening or closing the drying pool.

In combination with the first aspect, an embodiment of the present invention provides a possible implementation manner of the first aspect, the moving mechanism includes a moving mechanism bottom plate, a moving mechanism motor is installed on the moving mechanism bottom plate, an output shaft of the moving mechanism motor is connected to a gear, the gear is engaged with a rack arranged on the support, the moving mechanism bottom plate is further rotatably connected to a moving mechanism roller, and the moving mechanism roller is in contact with the support.

In combination with the first aspect, an embodiment of the present invention provides a possible implementation manner of the first aspect, the moving mechanism is connected with the lower portion of the lifting mechanism, the upper portion of the lifting mechanism is connected with a lifting and hanging balance assembly, the lifting and hanging balance assembly comprises a lifting and hanging balance assembly bottom plate, the lifting and hanging balance assembly bottom plate is rotatably connected with a lifting and hanging balance assembly roller, and the lifting and hanging balance assembly roller is in contact with the support.

Combine the first aspect, the embodiment of the utility model provides a possible implementation mode of the first aspect, elevating system includes the elevating system bottom plate, and the elevating system bottom plate is installed the elevating system motor, and the elevating system motor is connected with hold-in range mechanism, and hold-in range mechanism's hold-in range is connected with to rise and hangs the actuator subassembly mount pad and install to rise and hang and put the actuator subassembly, rises to hang and puts the actuator subassembly and can put up with the cutter frock and be connected.

Above-mentioned the utility model discloses an embodiment's beneficial effect as follows:

1. the utility model discloses a belt cleaning device has the high pressure water flushing tank, ultrasonic cleaning pond and the clear water rinsing pond that set gradually, can carry out the washing of multiple mode to the cutter in proper order to can utilize stoving mechanism to dry, the cleaning performance is good, has guaranteed the coating film quality of cutter.

2. The utility model discloses a belt cleaning device has moving mechanism and elevating system, can realize the automatic transportation of cutter frock frame and cutter frock between high-pressure flushing tank, ultrasonic cleaning pond, clear water rinsing pond and stoving pond, and degree of automation is high, and work efficiency is high, low in labor strength.

3. The utility model discloses a belt cleaning device has rinsing subassembly and lift piece, and ultrasonic cleaning pond and clear water rinsing pond during operation can drive the up-and-down motion of cutting tool frock frame, and the cleaning performance is good, has avoided the deposit of filth.

4. The utility model discloses a belt cleaning device, the import and the export of drying-machine are all connected through pipeline and stoving pond, can realize the cyclic utilization of hot-air, have practiced thrift the energy.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the application and, together with the description, serve to explain the application and are not intended to limit the application.

Fig. 1 is an axonometric view of a cleaning device in embodiment 1 of the present invention;

fig. 2 is an axonometric view of a hoisting device in embodiment 1 of the present invention;

fig. 3 is an axonometric view of the moving mechanism in embodiment 1 of the present invention;

fig. 4 is an axonometric view of the moving mechanism after the cover plate is removed in embodiment 1 of the invention;

FIG. 5 is a sectional view of a roller mounting manner in embodiment 1 of the present invention;

fig. 6 is an axonometric view of a balance assembly of the hoisting device in embodiment 1 of the present invention;

fig. 7 is an axonometric view of the lifting mechanism of embodiment 1 of the present invention;

fig. 8 is an axonometric view of the lifting mechanism after the cover plate is removed in embodiment 1 of the present invention;

fig. 9 is an axonometric view of an executing component of the hoisting device in embodiment 1 of the present invention;

fig. 10 is a partial sectional view of an execution assembly of the hoisting device in embodiment 1 of the present invention;

fig. 11 is a cleaning bobbin of embodiment 1 of the present invention;

fig. 12 is an axonometric view of the high-pressure washing tank in embodiment 1 of the present invention;

fig. 13 is an axonometric view of the high-pressure washing tank cavity in embodiment 1 of the present invention;

figure 14 is a perspective view of the high pressure flush tube shaft of embodiment 1 of the present invention;

fig. 15 is an axonometric view of the drying mechanism in embodiment 1 of the present invention;

fig. 16 is an axonometric view of the drying pool cavity in embodiment 1 of the utility model;

FIG. 17 is an exploded view of a drying chamber in embodiment 1 of the present invention;

FIG. 18 is an isometric view of a rinse tank of example 1 of the present invention;

fig. 19 is an axonometric view of an ultrasonic cleaning tank in embodiment 1 of the present invention;

FIG. 20 is an exploded view of an ultrasonic cleaning tank in accordance with embodiment 1 of the present invention;

figure 21 is an axonometric view of the rinsing assembly of embodiment 1 of the invention;

FIG. 22 is a schematic view of a rocking follower cam mechanism;

FIG. 23 is a schematic diagram of a slider-crank mechanism;

fig. 24 is an axonometric view of a stent in embodiment 1 of the present invention;

fig. 25 is an axonometric view of the tool of the cleaning line in embodiment 1 of the invention;

fig. 26 is an axonometric view of a tool holder according to embodiment 1 of the present invention;

fig. 27 is a schematic view of a tool fixture in embodiment 1 of the present invention;

fig. 28 is an axonometric view of the conveying mechanism according to embodiment 1 of the present invention;

wherein, the ultrasonic generator I-01, the lifting device I-02, the cleaning line I-03, the bracket I-04, the cleaning line tool I-05, the conveying mechanism I-06 and the control cabinet I-07;

the device comprises an I-0201 moving mechanism, an I-0202 lifting device balancing component, an I-0203 lifting mechanism and an I-0204 lifting device executing component;

the device comprises an I-020101 moving mechanism small roller, an I-020102 moving mechanism cover plate, an I-020103 moving mechanism small roller shaft, an I-020104 moving mechanism bottom plate, an I-020105 moving mechanism shaft end retainer ring, an I-020106 moving mechanism gear, an I-020107 moving mechanism motor, an I-020108 moving mechanism large roller shaft, an I-020109 moving mechanism roller frame, an I-020110 moving mechanism large roller and an I-020111 moving mechanism motor base;

i-020201 lifting device balance assembly bottom plate, I-020202 lifting device balance assembly roller shaft, and I-020203 lifting device balance assembly roller

The device comprises an I-020301 lifting mechanism side cover plate, an I-020302 lifting mechanism motor, an I-020303 lifting mechanism upper cover plate, an I-020304 lifting mechanism bottom plate, an I-020305 sliding rail mounting seat, an I-020306 synchronous belt, an I-020307 synchronous pulley shaft end retainer ring, an I-020308 synchronous pulley, an I-020309 sliding rail, an I-020310 lifting executive component mounting seat and an I-020311 lifting executive component moving seat;

i-020401 hanging plate mounting rack, I-020402 hanging plate;

i-0301 high-pressure washing tank, I-0302 drying mechanism and I-0303 rinsing tank;

i-030101 high-pressure flushing tank side plate, I-030102 cylinder mounting frame, I-030103 high-pressure flushing tank cover, I-030104 high-pressure flushing tank cylinder, I-030105 cylinder piston rod joint, I-030106 high-pressure flushing tank sliding groove, I-030107 high-pressure flushing chamber, I-030108 high-pressure flushing tank front plate and I-030109 high-pressure flushing pipe;

i-030201 drying pool side plate, I-030202 drying pool, I-030203 corrugated pipe, I-030204 drying machine and I-030205 air return pipe;

i-03020201 drying chamber, I-03020202 drying net, I-03020203 fin heater;

i-030301 first ultrasonic cleaning pool, I-030302 clear water rinsing pool, I-030303 second ultrasonic cleaning pool and I-030304 rinsing component;

i-03030101 ultrasonic vibrator shield, I-03030102 ultrasonic cleaning chamber, I-03030103 vibrating plate, I-03030104 ultrasonic vibrator;

i-03030401 driving plate, I-03030402 rotating wheel, I-03030403 rinsing component motor, I-03030404 up-and-down moving shaft, I-03030405 straight line bearing with seat, I-03030406 driving rod, I-03030407 rinsing cross bar, I-03030408 driving rod, I-03030409 bearing with seat, I-03030410 driving shaft, I-03030411 triangular plate and I-03030412 rinsing component retainer ring;

i-0401 rack, I-0402 liter hoisting device balance frame, I-0403 liter hoisting device rolling frame, I-0404 cleaning pool mounting frame;

i-0501 cutter tool holder, I-0502 cutter tool;

i-050101 hanging rings and I-050102 holes;

the device comprises an I-050201 lower tray, an I-050202 blade-loading rod, an I-050203 upper top tray, an I-050204 nut, an I-050205 lower top tray, an I-050206 hexagon socket cap screw, an I-050207 upper tray and an I-050208 tooling plate intermediate shaft;

i-0601 conveyer belt, I-0602 barrier strip and I-0603 conveyer belt bracket;

Detailed Description

It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.

It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.

For convenience of description, the words "upper" and "lower" in the present invention shall only be used to indicate correspondence with the upper and lower directions of the drawings themselves, and shall not limit the structure, but merely to facilitate the description of the present invention and simplify the description, and shall not indicate or imply that the equipment or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and shall not be construed as limiting the present invention.

As described in the background art, the existing cleaning device for the coated cutting tool has a poor cleaning effect, and the application provides a cleaning device for processing the coated cutting tool aiming at the problems.

In example 1, which is a typical embodiment of the present application, as shown in fig. 1, a cleaning apparatus for coated tool machining is composed of an ultrasonic generator I-01, a lifting device I-02, a cleaning line I-03, a holder I-04, a cleaning line tool I-05, a conveying mechanism I-06, and a control cabinet I-07; the ultrasonic generator I-01 converts commercial power into a high-frequency alternating current signal matched with the ultrasonic transducer to drive the ultrasonic transducer to work. The lifting device I-02 is arranged on the support I-04 and can move left and right along the support I-04; the cleaning line tool I-05 can respectively enter cleaning line parts with different functions under the lifting action of the lifting device I-02, and is placed on the conveying mechanism I-06 after all the working procedures are finished; the conveying mechanism I-06 can convey the cutter tool rack of the cleaning line tool I-05 after blanking back to the starting point; the controller is arranged in the control cabinet I-07; the cleaning line consists of a cleaning mechanism and a drying mechanism.

As shown in FIG. 2, the lifting device I-02 is composed of a moving mechanism I-0201, a lifting device balancing component I-0202, a lifting mechanism I-0203 and a lifting device executing component I-0204; the lifting device comprises a lifting mechanism I-0203, a moving mechanism I-0201, a lifting device balance assembly I-0202, a lifting mechanism I-0203, a lifting device balance assembly I-0202 and a lifting device balance assembly I-0201, wherein the moving mechanism I-0201 and the lifting device balance assembly I-0202 are fixedly connected behind the lifting mechanism I-0203 through bolts; the lifting device executing component I-0204 can be fixedly connected with a moving mechanism in the lifting mechanism I-0203 through a screw;

as shown in figures 3, 4 and 5, the moving mechanism I-0201 consists of a moving mechanism small roller I-020101, a moving mechanism cover plate I-020102, a moving mechanism small roller shaft I-020103, a moving mechanism bottom plate I-020104, a moving mechanism shaft end retainer ring I-020105, a moving mechanism gear I-020106, a moving mechanism motor I-020107, a moving mechanism large roller shaft I-020108, a moving mechanism roller frame I-020109, a moving mechanism large roller I-020110 and a moving mechanism motor base I-020111; in order to ensure smooth rolling, a bearing is arranged in the middle of the small roller I-020101 of the moving mechanism, the bearing is positioned with a lower nut through a shaft shoulder of a small roller shaft I-020103 of the moving mechanism, a thread is arranged above the small roller shaft I-020103 of the moving mechanism, and the small roller shaft I-020103 of the moving mechanism is fixed on a roller frame I-020109 of the moving mechanism through the nut; the moving mechanism cover plate I-020102 is fixed above the moving mechanism bottom plate I-020104 to prevent sundries from falling; the moving mechanism motor I-020107 is fixed above the moving mechanism motor base I-020111; an output shaft of a moving mechanism motor I-020107 is provided with a moving mechanism gear I-020106, one end of I I-020106 is positioned by a shaft shoulder, the other end of the moving mechanism gear I-020106 is positioned by a moving mechanism shaft end retainer ring I-020105, and the moving mechanism shaft end retainer ring I-020105 is arranged on the output shaft of the moving mechanism motor I-020107 through screws; a large roller I-020110 of the moving mechanism rolls on the bracket I-04, a bearing is arranged in the large roller I-020110 of the moving mechanism, the outer ring of the bearing is matched with the large roller I-020110 of the moving mechanism, the inner ring of the bearing is matched with the large roller shaft I-020108 of the moving mechanism, one end of the bearing is positioned by a nut, and the other end of the bearing is positioned by a shaft shoulder; the other end of the moving mechanism large roller shaft I-020108 is fixed on the moving mechanism roller frame I-020109 and is fixed with a nut through a shaft shoulder, wherein the moving mechanism small roller, the moving mechanism small roller shaft, the moving mechanism large roller and the moving mechanism large roller shaft are relative concepts, and the sizes of the roller and the roller shaft are not limited.

As shown in FIG. 6, the lifting device balancing component I-0202 is composed of a lifting device balancing component bottom plate I-020201, a lifting device balancing component roller shaft I-020202 and a lifting device balancing component roller I-020203; a bearing is arranged in the lifting device balance assembly roller I-020203, one side of the bearing is positioned through a shaft shoulder of a lifting device balance assembly roller shaft I-020202, and the other side of the bearing is positioned through a nut; the upper part of the lifting device balance assembly roller shaft I-020202 is provided with a thread, and the lifting device balance assembly roller shaft I-020202 is fixed on a lifting device balance assembly bottom plate I-020201 through a nut;

as shown in fig. 7 and 8, the lifting mechanism I-0203 is composed of a lifting mechanism side shield plate I-020301, a lifting mechanism motor I-020302, a lifting mechanism upper shield plate I-020303, a lifting mechanism bottom plate I-020304, a sliding rail mounting seat I-020305, a synchronous belt I-020306, a synchronous pulley shaft end retainer ring I-020307, a synchronous pulley I-020308, a sliding rail I-020309, a lifting actuating component mounting seat I-020310 and a lifting actuating component moving seat I-020311; the lifting mechanism side shield plate I-020301 and the lifting mechanism upper shield plate I-020303 are fixed on a lifting mechanism bottom plate I-020304, other particles such as other dust are prevented from falling into the lifting mechanism I-0203, and a groove on the lifting mechanism side shield plate I-020301 is used for providing a space for the lifting device executing assembly I-0204 to move up and down; the lifting mechanism motor I-020302 is fixed behind the lifting mechanism bottom plate I-020304 through a screw, the sliding rail mounting seat I-020305 is fixed on the lifting mechanism bottom plate I-020304 through a screw, and the sliding rail I-020309 is fixed on the sliding rail mounting seat I-020305 through a screw; an output shaft of a lifting mechanism motor I-020302 penetrates through a lifting mechanism bottom plate I-020304 and a sliding rail mounting seat I-020305 and is connected with a synchronous pulley I-020308 through a key, one side of the synchronous pulley I-020308 is positioned through a shaft shoulder, the other side of the synchronous pulley I-020308 is positioned through a synchronous pulley shaft end retainer ring I-020307, and the synchronous pulley shaft end retainer ring I-020307 is mounted on the output shaft of the lifting mechanism motor I-020302 through a screw; a synchronous belt I-020306 is arranged in a matching way with the synchronous belt wheel I-020308, the synchronous belt wheel I-020308 is meshed with the synchronous belt I-020306 through teeth, and the synchronous belt wheel I-020308 rotates to drive the synchronous belt I-020306 to move together; the lifting executive component mounting seat I-020310 is fixedly connected with a synchronous belt I-020306 through a bolt, and the synchronous belt I-020306 drives the lifting executive component mounting seat I-020310 to move up and down; a sliding block is arranged behind the lifting executive component moving seat I-020311 and matched with the sliding rail I-020309 and can freely slide on the sliding rail I-020309, so that the stability of the lifting executive component mounting seat I-020310 in the moving process can be improved; the lifting executive component mounting seat I-020310 is fixed on the lifting executive component moving seat I-020311 through screws, and the lifting executive component mounting seat I-020310 can move along with the lifting executive component moving seat I-020311.

As shown in FIGS. 9 and 10, the lifting device executing assembly I-0204 is composed of a lifting plate mounting rack I-020401 and a lifting plate I-020402; the hanging plate I-020402 is fixedly connected with a hanging plate mounting rack I-020401 through bolts, the hanging plate mounting rack I-020401 is fixedly connected with a lifting and hanging execution component mounting seat I-020310 through bolts, and the hanging plate mounting rack I-020401 can drive the hanging plate I-020402 to move up and down together;

as shown in fig. 11, the cleaning line includes a cleaning mechanism and a drying mechanism, the cleaning mechanism includes a rinsing mechanism and a rinsing mechanism, and the drying mechanism includes a drying tank.

The workpiece is subjected to a high-pressure washing process in a high-pressure washing tank I-0301, and impurity oil stains on the workpiece are subjected to primary washing through high-pressure water flow; cleaning and rinsing the workpiece in a rinsing tank I-0303 to remove impurities, oil stains and cleaning agents on the workpiece respectively; drying the workpiece in a drying pool I-0302, and drying the water on the cleaned workpiece;

as shown in fig. 12, 13 and 14, the high-pressure flushing tank I-0301 is composed of a high-pressure flushing tank side plate I-030101, a cylinder mounting rack I-030102, a high-pressure flushing tank cover I-030103, a high-pressure flushing tank cylinder I-030104, a cylinder piston rod connector I-030105, a high-pressure flushing tank chute I-030106, a high-pressure flushing chamber I-030107, a high-pressure flushing tank front plate I-030108 and a high-pressure flushing pipe I-030109; the high-pressure washing tank side plate I-030101 and the high-pressure washing tank front plate I-030108 are arranged around the high-pressure washing chamber I-030107 to play a role in fixing; the high-pressure flushing pipe I-030109 is arranged in the high-pressure flushing chamber I-030107 and is connected with a high-pressure water source, holes are formed in a plurality of positions on the high-pressure flushing pipe, and high-pressure water can be sprayed out from the holes to realize primary flushing of workpieces; the high-pressure flushing tank sliding groove I-030106 is installed above the high-pressure flushing chamber I-030107, the air cylinder installation frame I-030102 is welded above the high-pressure flushing tank sliding groove I-030106, the high-pressure flushing tank air cylinder I-030104 is fixed on the air cylinder installation frame I-030102 through screws, an air cylinder piston rod connector I-030105 is fixed on the high-pressure flushing tank cover I-030103, meanwhile, an air cylinder piston rod connector I-030105 is fixedly connected with the top of a piston rod of the high-pressure flushing tank air cylinder I-030104 through threads, a piston rod of the high-pressure flushing tank air cylinder I-030104 drives the high-pressure flushing tank cover I-030103 to move together through the air cylinder piston rod connector I-030105 when extending and retracting, and the high-pressure flushing tank cover I-030103 can slide in the groove of the; when the workpiece is put in and taken out of the high-pressure washing tank I-0301, the piston rod of the high-pressure washing tank cylinder I-030104 is in a contracted state, and the high-pressure washing tank cover I-030103 is opened. When high-pressure water washing is carried out, in order to prevent water from splashing, a piston rod of the high-pressure washing tank cylinder I-030104 is in an extending state, and the high-pressure washing tank cover I-030103 is closed.

As shown in fig. 15, 16 and 17, the drying mechanism I-0302 is represented by a drying tank side plate I-030201, a drying tank I-030202, a corrugated pipe I-030203, a dryer I-030204 and a return air pipe I-030205; the drying tank side plates I-030201 are fixed on two sides of the drying tank to play a role in protection. The drying pool forms a drying chamber I-03020201 for drying the cleaned workpiece, a dryer I-030204 is fixed behind the drying pool I-030202, the air outlet of the dryer I-030204 is connected with a corrugated pipe I-030203, and the air inlet of the dryer I-030204 is connected with a return air pipe I-030205; meanwhile, the corrugated pipe I-030203 is connected with an air inlet on the side surface of the drying chamber I-03020201, and the air return pipe I-030205 is connected with an air outlet at the bottom of the drying chamber I-03020201; the fin heater I-03020203 is fixedly connected with a hole at the bottom of the drying chamber I-03020201 through a screw thread, the drying net I-03020202 is fixedly connected with the drying chamber I-03020201, the side wall and the bottom of the drying net I-03020202 are provided with a plurality of small holes, and air can freely circulate; a gap is arranged between the drying net I-03020202 and the drying pool I-030202, and a second heating element, namely a fin heater I-03020203 is arranged between the gaps; in the embodiment, the fin heater is used as a heating element of the drying mechanism, and meanwhile, a cover opening and closing device with the same structure as that of the high-pressure washing tank I-0301 is installed on the drying mechanism I-0302; when drying starts, the drying chamber cover is closed, the dryer I-030204 is started, air is blown out from an air outlet of the dryer I-030204, enters the drying chamber I-03020201 through the corrugated pipe I-030203 and holes in the side surface of the drying chamber I-03020201, is heated by the fin heater I-03020203, enters the drying net I-03020202 through the holes of the drying net I-03020202, and the hot air continuously flows in the drying net I-03020202 to take away moisture on workpieces; the hot air can enter the dryer I-030204 from the hole at the bottom of the drying chamber I-03020201 through the air return pipe I-030205, so the hot air can be recycled, and the energy is saved.

As shown in fig. 18, the rinsing tank I-0303 is composed of a first ultrasonic cleaning tank I-030301, a clear water rinsing tank I-030302, a second ultrasonic cleaning tank I-030303 and a rinsing component I-030304; the workpiece is ultrasonically cleaned in a first ultrasonic cleaning tank I-030301, and a cleaning agent is added into the first ultrasonic cleaning tank I-030303, so that oil stains on the workpiece can be cleaned; the clean water rinsing pool I-030302 can carry out primary rinsing on the workpiece, the second ultrasonic cleaning pool I-030303 can carry out secondary rinsing on the workpiece, the bottoms of the ultrasonic cleaning pool and the clean water rinsing pool are respectively provided with a first heating element, the first heating elements adopt heating pipes to heat water in the rinsing pool, and meanwhile, a thermocouple is arranged to monitor the temperature of the water so as to ensure that the temperature of the water is within a working range; the rinsing component I-030304 can drive the workpiece to move up and down through the lifting piece, so that the cleaning effect is enhanced; the ultrasonic vibrator is connected with an ultrasonic generator, and the ultrasonic generator is used for converting commercial power into a high-frequency alternating current signal matched with the ultrasonic transducer and driving the ultrasonic vibrator to work. Micro bubble nuclei in the liquid generate vibration under the action of ultrasonic waves, when sound pressure reaches a certain value, the bubbles rapidly expand and then are suddenly closed, and shock waves are generated when the bubbles are closed to remove impurities on the surface of the blade; the ultrasonic cleaning tank is internally provided with a cleaning agent which can clean oil stains on the blade.

As shown in fig. 19 and fig. 20, the first ultrasonic cleaning tank and the second ultrasonic cleaning tank have the same structure, and the first ultrasonic cleaning tank I-030301 is composed of an ultrasonic vibrator shield I-03030101, an ultrasonic cleaning chamber I-03030102, a vibration plate I-03030103 and an ultrasonic vibrator I-03030104; the vibration plate I-03030103 is fixed around the ultrasonic cleaning chamber I-03030102 by glue and welding, and the ultrasonic vibrator I-03030104 is fixed on the vibration plate I-03030103 by a screw and glue in an array; the ultrasonic vibrator shield I-03030101 is fixed on the vibrating plate I-03030103 through screws and plays a role in protecting the ultrasonic vibrator I-03030104;

as shown in FIG. 21, the rinsing module I-030304 is composed of a transmission plate I-03030401, a rotating wheel I-03030402, a rinsing module motor I-03030403, an up-down moving shaft I-03030404, a linear bearing with a seat I-03030405, a transmission rod I-03030406, a rinsing cross bar I-03030407, a transmission rod I-03030408, a bearing with a seat I-03030409, a transmission shaft I-03030410, a triangular plate I-03030411 and a rinsing module retainer ring I-03030412; an output shaft of a rinsing component motor I-03030403 is connected with a rotating wheel, the rotating wheel I-03030402 is driven to rotate by the rotation of the rinsing component motor I-03030403, a shaft is fixed at the eccentric position of the rotating wheel I-03030402, the shaft penetrates through a groove of a transmission plate I-03030401, a rinsing component retaining ring I-03030412 is installed at the tail end of the rinsing component motor I-8926 and is fixed by a screw, and the transmission plate I-03030401 is prevented from falling; the transmission plate I-03030401 takes a transmission shaft I-03030410 as a rotation center, the transmission plate I-03030401 is driven to swing along the rotation center when the rotating wheel I-03030402 rotates, the transmission plate I-03030401 is fixedly connected with the transmission shaft I-03030410, the transmission plate I-03030401 drives the transmission shaft I-03030410 to rotate back and forth within a certain angle when swinging, and each transmission shaft I-03030410 is respectively provided with two bearing with a seat I-03030409; the bearing with the seat is fixedly arranged and used for supporting the transmission shaft, the transmission shaft I-03030410 is fixedly connected with the triangular plate I-03030411 through a nut, and the triangular plate I-03030411 can rotate within a certain range along with the transmission shaft I-03030410; the hole above the triangular plate I-03030411 is rotationally connected with the transmission rod I-03030406 through a bolt, the hole below the triangular plate I-03030411 is rotationally connected with the hole below the transmission rod I-03030408 through a bolt, and the hole above the transmission rod I-03030408 is rotationally connected with the hole below the up-down moving shaft I-03030404 through a bolt; each up-down moving shaft I-03030404 is provided with two linear bearings I-03030405 with seats, and the linear bearings I-03030405 with seats are fixed on an outer frame body through screws; the top of the upper and lower moving shafts I-03030404 is welded with a rinsing cross bar I-03030407; when the left triangular plate I-03030411 swings, the driving rod I-03030406 is driven to move left and right, the driving rod can drive the right triangular plate I-03030411 to swing, when four triangular plates I-03030411 swing, the driving rod I-03030408 can be driven to move up and down, when the driving rod I-03030408 moves up and down, the upper and lower moving shafts I-03030404 can be driven to move together, the upper and lower moving shafts I-03030404 slide up and down in the linear bearing I-03030405 with a seat, the rinsing cross rod I-03030407 can move up and down under the driving of the upper and lower moving shaft I-03030404, the lifting piece on the rinsing cross rod I-03030407 extends into the ultrasonic cleaning pool and the clear water rinsing pool through the lifting groove, the tool fixture I-05 can be driven to move up and down, so that the tool fixture cannot be accumulated on the lifting device I-02, the rinsing effect is enhanced, and the deposition of dirt is avoided.

As shown in FIG. 22, some of the mechanisms can be simplified as a wobble follower eccentric cam mechanism, wherein the drive plate I-03030401 is simplified as a wobble follower and the wheel I-03030402 is simplified as a cam. Wherein, the O point is the cam rotation center, R is the eccentric wheel radius, R₀Is the radius of the cam base circle, C is the contact point of the swing rod and the cam, d is the length of the frame, omega is the rotation speed of the cam_tThe cam rotates by an angle at any moment, and e is the eccentricity.

In Rt Δ OAC:

at Δ OO₁In' a, the cosine theorem yields:

at Δ OO₁In' a, the following is obtained by the sine theorem:

at Rt Δ O₁C' A:

from FIG. 22 and the equations (3), (5) and (6):

in the formula:

angular velocity ω of the driven member₂The first derivative of the angular displacement to the time t is obtained by derivation of the formula (7) and arrangement:

as shown in FIG. 23, the other part of the mechanism can be simplified as a crank-slider mechanism, the I-03030401 driving plate is simplified as a crank, the I-03030406 driving rod is simplified as a connecting rod, the I-03030404 up-and-down moving shaft is simplified as a slider, and the position of the slider is limited by a linear bearing with a seat.

O is the rotation center of the crank, A is the connection point of the crank and the connecting rod, B is the connection point of the connecting rod and the sliding block, R₂Is the crank radius of gyration, L is the connecting rod length, e is the offset distance, omega₂Is the crank rotation angular velocity. The slide block reaches a limit position B after moving for a distance S₀。

The displacement, speed and acceleration of the slide block are as follows:

Lsinβ＝R₂ sinα+e (11)

the simultaneous (10) and (11) are as follows:

the simultaneous (13) and (14) result in:

the simultaneous (9), (15) and (16) can obtain:

namely, the speed of the rinsing component I-030304 driving the workpiece to move up and down meets the condition of the above formula.

As shown in FIG. 24, the bracket I-04 is composed of a rack I-0401, a lifting device rolling frame I-0403, a lifting device balance frame I-0402 and a cleaning tank mounting frame I-0404; the rack I-0401 is fixed on a vertical supporting column of the bracket I-04; a moving mechanism gear I-020106 is meshed with a rack I-0401, the moving mechanism gear I-020106 rotates to drive a moving mechanism I-02 to move horizontally, a moving mechanism large roller I-020110 rolls above a lifting device rolling frame I-0403, and a moving mechanism small roller I-020101 rolls on two sides of the lifting device rolling frame I-0403; the roller I-020203 of the balance component of the lifting device rolls on two sides of the balance frame I-0402 of the lifting device; the I-03 cleaning tank is arranged on a mounting rack I-0404 of the cleaning tank.

As shown in fig. 25, the cleaning line tool I-05 is composed of a tool holder I-0501 and a tool I-0502; the cutter tool I-0502 can be arranged in the cutter tool frame I-0501;

as shown in fig. 26, a hanging ring I-050101 above the cutter tool frame I-0501 is provided for facilitating the grabbing of the hanging hook of the hanging plate I-020402, and a hole I-050102 below the cutter tool frame I-0501 is used for placing a cutter tool I-0502;

as shown in FIG. 27, the tool assembly I-0502 comprises a lower tray I-050201, a blade-holding rod I-050202, an upper top tray I-050203, a nut I-050204, a lower top tray I-050205, an inner hexagonal socket head cap screw I-050206, an upper tray I-050207 and a tool tray intermediate shaft I-050208; the lower tray is fixed with the upper tray, the upper top tray is fixed with the lower top tray, and the lower tray I-050201 and the upper tray I-050207 are arranged at the lower part of the cutter tool I-0502 and are positioned by a shaft shoulder; the end of the upper top disc I-050203 is provided with a thread, the upper top disc I-050203 and the lower top disc I-050205 are fixed with a nut I-050204 through a shaft shoulder above a tool disc intermediate shaft I-050208, and an internal spline is arranged below the tool disc intermediate shaft I-050208; threaded holes are formed in the lower tray I-050201 and the upper tray I-050207, and an inner hexagonal socket head cap screw I-050206 is fixed on the lower tray I-050201 and the upper tray I-050207 through threads; the lower tray I-050205 is provided with holes, the lower part of the blade holding rod I-050202 is matched with an inner hexagonal socket head screw I-050206, the upper part of the blade holding rod I-050202 is matched with the holes of the lower tray I-050205, and the blade holding rod I-050202 can penetrate through the holes on the workpiece to fix the workpiece on the lower tray.

As shown in fig. 28, the periphery of the cleaning mechanism and the drying mechanism is provided with a transmission mechanism, the transmission mechanism I-06 adopts the existing belt transmission mechanism and consists of a conveyor belt I-0601, a barrier strip I-0602, a conveyor belt bracket I-0603, a driving pulley, a driven pulley, a pulley motor and other elements; the conveyor belt support I-0603 plays a supporting role, the barrier strips I-0602 are fixed on two sides of the conveyor belt and play a role in protection and limiting, the cutter tool frame I-0501 is prevented from falling off, the cutter tool frame I-0501 is conveyed back to a feeding position from a discharging position by the conveyor belt I-0601, the limiting rod is arranged at the edge of the conveyor belt, and in addition, a sensor is arranged at the end point of the conveyor belt, and the sensor are both used for preventing the cutter tool frame from falling off.

The working method of the cleaning device in the embodiment comprises the following steps:

the tool to be cleaned and coated is mounted on a tool mounting rod of the tool tooling in advance, the tool tooling is connected to a tool tooling frame and placed on the conveying mechanism, the lifting mechanism and the moving mechanism work, and the lifting device executing assembly is connected with the tool tooling frame where the tool tooling is placed.

The moving mechanism motor works to drive the moving mechanism to move on the bracket, when the moving mechanism moves to a position right above the high-pressure washing pool, the lifting mechanism drives the cutter tool frame to be placed into the high-pressure washing pool, and the cutter is washed by high-pressure water within the range of 0.3Mpa to 0.8Mpa, in the embodiment, the water pressure of high-pressure water is preferably 0.5Mpa, after the washing is finished, the lifting mechanism drives the cutter tool frame to leave the high-pressure washing pool, the moving mechanism works, the cutter tool frame is sequentially placed into and separated from the first ultrasonic washing pool, placed into and separated from the clear water rinsing pool, placed into and separated from the second ultrasonic washing pool, the cutter is rinsed, after the rinsing is finished, the moving mechanism and the lifting mechanism send the cutter tool frame into the drying pool, the cutter is dried under the action of the drying machine, after the drying is finished, the lifting mechanism and the moving mechanism work in a matching way, and the cutter tool frame is moved to the conveying mechanism, the tool tooling is transported to the next procedure by the manipulator, and the tool working frame is transported to the initial position by the transport mechanism.

Although the present invention has been described with reference to the accompanying drawings, it is not intended to limit the scope of the present invention, and those skilled in the art should understand that various modifications or variations that can be made by those skilled in the art without inventive work are still within the scope of the present invention.

Claims (10)

1. The utility model provides a belt cleaning device is used in coating cutter processing, a serial communication port, which comprises a bracket, the support below is equipped with in proper order and washes mechanism, rinsing mechanism and stoving mechanism, and the leg joint has moving mechanism, and moving mechanism is connected with elevating system, and elevating system can be connected with the cutter frock frame that is used for placing the cutter frock, washes that mechanism, rinsing mechanism and stoving mechanism periphery are equipped with transport mechanism for convey the cutter frock frame.

2. The coated cutting tool machining cleaning apparatus according to claim 1, wherein the flushing mechanism includes a high pressure flushing tank, a high pressure flushing pipe is provided in the high pressure flushing tank, and a flushing tank cover capable of opening or closing the high pressure flushing tank is provided on a top of the high pressure flushing tank.

3. The coated cutting tool machining cleaning apparatus defined in claim 1, wherein the rinsing mechanism includes a plurality of ultrasonic cleaning tanks and fresh water rinsing tanks alternately arranged, each of the ultrasonic cleaning tanks and the fresh water rinsing tanks having an elevating member inserted therein, the elevating member being connected to the rinsing assembly, and the rinsing assembly being adapted to drive the elevating member to reciprocate.

4. The coated cutting tool cleaning apparatus of claim 3, wherein the rinsing assembly comprises a rinsing cross bar, a plurality of lifting members are fixed on the rinsing cross bar, an up-down moving shaft is connected to both ends of the rinsing cross bar, the up-down moving shaft is slidably connected to a fixed linear bearing, the bottom end of the up-down moving shaft is hinged to one end of a transmission rod, the other end of the transmission rod is hinged to one end of a triangular plate, and the triangular plate can rotate within a set angle range.

5. The coated tool machining cleaning apparatus of claim 3, wherein the ultrasonic cleaning tank and the rinsing tank are provided at the bottom thereof with a first heating element and a thermocouple.

6. The cleaning device for processing the coating cutter as claimed in claim 1, wherein the drying mechanism comprises a drying pool, a drying net and a dryer, the drying pool is internally provided with the drying net, a second heating element is arranged between the drying pool and the drying net, and an air inlet and an air outlet of the dryer are connected with the drying pool through pipelines.

7. The coated cutting tool machining cleaning apparatus according to claim 6, wherein a drying bath cover capable of opening or closing the drying bath is provided at a top of the drying bath.

8. The coated cutting tool cleaning apparatus of claim 1, wherein the moving mechanism includes a moving mechanism base plate, the moving mechanism base plate is provided with a moving mechanism motor, an output shaft of the moving mechanism motor is connected to a gear, the gear is engaged with a rack arranged on the support, the moving mechanism base plate is further rotatably connected with a moving mechanism roller, and the moving mechanism roller is in contact with the support.

9. The coated tool machining cleaning device according to claim 1, wherein the moving mechanism is connected to a lower portion of the lifting mechanism, a lifting balance assembly is connected to an upper portion of the lifting mechanism, the lifting balance assembly comprises a lifting balance assembly base plate, a lifting balance assembly roller is rotatably connected to the lifting balance assembly base plate, and the lifting balance assembly roller is in contact with the support.

10. The cleaning device for coated tool machining according to claim 1, wherein the lifting mechanism comprises a lifting mechanism base plate, a lifting mechanism motor is mounted on the lifting mechanism base plate and connected with a synchronous belt mechanism, a lifting and executing assembly is mounted on a lifting and executing assembly mounting seat connected with a synchronous belt of the synchronous belt mechanism, and a lifting and executing assembly can be connected with the tool mounting frame.

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