CN108499957A - A kind of fully-automatic supersonic cleaning system - Google Patents

A kind of fully-automatic supersonic cleaning system Download PDF

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Publication number
CN108499957A
CN108499957A CN201810435396.0A CN201810435396A CN108499957A CN 108499957 A CN108499957 A CN 108499957A CN 201810435396 A CN201810435396 A CN 201810435396A CN 108499957 A CN108499957 A CN 108499957A
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CN
China
Prior art keywords
cleaning
station
basket
traversing
guide rail
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201810435396.0A
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Chinese (zh)
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CN108499957B (en
Inventor
李耀熙
梁生龙
龙卫仁
熊劲松
何晓燕
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Zhuhai City Polytechnic (zhcpt)
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Zhuhai City Polytechnic (zhcpt)
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Priority to CN201810435396.0A priority Critical patent/CN108499957B/en
Publication of CN108499957A publication Critical patent/CN108499957A/en
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Publication of CN108499957B publication Critical patent/CN108499957B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/022Cleaning travelling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/041Cleaning travelling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/045Cleaning involving contact with liquid using perforated containers, e.g. baskets, or racks immersed and agitated in a liquid bath
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity, by vibration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity, by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity, by vibration by sonic or ultrasonic vibrations
    • B08B3/123Cleaning travelling work, e.g. webs, articles on a conveyor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/004Nozzle assemblies; Air knives; Air distributors; Blow boxes

Abstract

The invention discloses a kind of fully-automatic supersonic cleaning systems, including cleaning to turn basket, multiple station cleaning machine structure and station transfer device;The multiple station cleaning machine structure includes multiple cleaning treatment stations, and rolling roller group is both provided on each cleaning treatment station;The station transfer device includes traversing guide rail, traversing holder, lifting linking member, horizontal hanging arm, catching robot, and driving device is additionally provided on the traversing holder;Central point wire length between the adjacent catching robot is equal to the central point wire length between the adjacent cleaning treatment station, and the quantity of the catching robot than the cleaning treatment station quantity more than one.It is of the present invention to be rotated in cleaning, it allows cleaning to turn basket and its workpiece circumference of inside rolls, to make the dirt of workpiece be detached from the rotation of cleaning, be also beneficial to reduce residual moisture.

Description

A kind of fully-automatic supersonic cleaning system
Technical field
The present invention relates to a kind of ultrasonic cleaning apparatus and technology field, especially a kind of fully-automatic supersonic cleaning System.
Background technology
The products such as burnt gas valve parts will be machined out in production process, will in the parts such as valve body after processing There are the various dirts for being difficult to clear up such as lubricating oil, coolant liquid and iron filings, the products such as a small amount of burnt gas valve parts usually to adopt Manually mode is cleaned, and manual type cleaning efficiency is relatively low, washing and cleaning operation cost is higher, for a large amount of combustion gas The products generally use ultrasonic power such as valve components is cleaned, and cleaning process is to utilize the strong machinery shake of ultrasonic permeability power Dynamic impact workpiece surface simultaneously combines the chemical decontamination of cleaning agent, oil removing ability, and workpiece is made to reach clean requirement.
But conventional ultrasonic cleaning mode is difficult to thoroughly wash the products such as clean burnt gas valve parts, because of combustion gas The products such as valve components contain a large amount of blind hole and deep hole mostly, and size is small, complicated, conventional ultrasonic cleaning mode It is usually present a large amount of dead angle, the dirts such as lubricating oil, coolant liquid and iron filings in dead angle and moisture are often difficult to effectively go It removes.
Invention content
It for overcome the deficiencies in the prior art, can be effective the present invention provides a kind of fully-automatic supersonic cleaning system Ground cleans the products such as burnt gas valve parts, reduces dirts and the water such as lubricating oil, coolant liquid and the iron filings in dead angle The residual divided.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of fully-automatic supersonic cleaning system, including cleaning turn basket, multiple station cleaning machine structure and station transfer device, institute It is that columnar structured and side wall is provided with several hollow holes to state cleaning to turn basket;
The multiple station cleaning machine structure includes multiple in one line and spaced set cleaning treatment station, each described The rolling roller group for turning basket for placing and rotating the cleaning is both provided on cleaning treatment station;
The station transfer device includes being set to traversing guide rail above multiple cleaning treatment stations, being set to institute State the traversing holder on traversing guide rail, upper end connects the lifting linking member of the traversing holder, connects the lifting linking member lower end Horizontal hanging arm, being set to the horizontal hanging arm bottom, it is used to capture the multiple catching robots for cleaning and turning basket, the cross The orientation that guide rail is moved along multiple cleaning treatment stations is horizontally disposed, and the horizontal hanging arm is parallel to described traversing lead Rail, multiple catching robots are gone back along the direction of horizontal hanging arm spaced set in one line, the traversing holder It is provided with for driving the traversing holder to be moved along the traversing guide rail, the lifting linking member being driven to lift and drive institute The driving device stated catching robot crawl and unclamped;
Central point wire length between the adjacent catching robot is equal between the adjacent cleaning treatment station Central point wire length, and the quantity of the catching robot than the cleaning treatment station quantity more than one.
As a further improvement of the above technical scheme, the axis direction that the cleaning turns basket is horizontally and perpendicularly to the cross Guide rail is moved, each rolling roller group includes two rolling rollers, and the axis of each rolling roller is each parallel to institute State the axis that cleaning turns basket.
As a further improvement of the above technical scheme, further include cleaning and delivering device structure, the cleaning and delivering device structure includes It is respectively arranged at the charging raceway and discharging raceway at multiple cleaning treatment station both ends.
As a further improvement of the above technical scheme, the cleaning treatment station is eight and is followed successively by pre- spray work Position, ultrasound slightly wash station, ultrasonic fine purifiation station, be bubbled rinsing station, the first ultrasound rinsing station, the second ultrasound rinsing station, First heated-air drying station and the second heated-air drying station.
As a further improvement of the above technical scheme, it is 60 that the pre- spray station turns basket spray liquid temperature to the cleaning ~70 DEG C of cleaning agent;
The ultrasound slightly washes station and the ultrasonic fine purifiation station is all made of 60~70 DEG C of cleaning agent and submerges the cleaning Turn basket, and ultrasonic power is 2400 watts, supersonic frequency is 28000 hertz;
The bubbling rinsing station submerges the cleaning using clear water and turns basket at normal temperatures, and continues to be bubbled;
The first ultrasound rinsing station submerges the cleaning using clear water and turns basket at normal temperatures, and ultrasonic power is 2400 Watt, supersonic frequency be 40000 hertz;
The second ultrasound rinsing station turns basket using 40~50 DEG C of the clear water submergence cleaning, and ultrasonic power is 2400 watts, supersonic frequency be 68000 hertz;
The first heated-air drying station and the second heated-air drying station are all made of 80~100 DEG C of drying hot-air It blows to the cleaning and turns basket.
Compared with prior art, the beneficial effects of the invention are as follows:
Workpiece is transferred to by a kind of fully-automatic supersonic cleaning system provided by the present invention using the scheme of rotary-cleaning It after cleaning turns basket, is rotated in cleaning, allows cleaning to turn basket and its workpiece circumference of inside rolls, to make concave surface, the song of workpiece The dirt that face, blind hole and deep hole etc. routinely clean dead angular position is detached from the rotation of cleaning, and is rotarily dried also advantageous In reduction moisture in the residual for routinely cleaning dead angular position;The efficient of cleaning, effect are good, and the cost of washing and cleaning operation is low.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is a kind of structural schematic diagram of fully-automatic supersonic cleaning system of the present invention.
Specific implementation mode
Referring to Fig.1, Fig. 1 is the structural schematic diagram of a specific embodiment of the invention.
As shown in Figure 1, a kind of fully-automatic supersonic cleaning system, including cleaning turn basket 1, multiple station cleaning machine structure and station Transfer device, it is that columnar structured and side wall is provided with several hollow holes that the cleaning, which turns basket 1,;The multiple station cleaning machine structure packet Multiple in one line and spaced set cleaning treatment station is included, is both provided on each cleaning treatment station for putting It sets and rotates the rolling roller group cleaned and turn basket 1;The station transfer device includes being set to multiple cleaning treatment works The traversing guide rail 2 of position top, the traversing holder 3 that is set on the traversing guide rail 2, upper end connect the liter of the traversing holder 3 Drop connecting rod 4, the horizontal hanging arm 5 for connecting 4 lower end of lifting linking member, being set to 5 bottom of the horizontal hanging arm, it is used to capture institute State multiple catching robots 6 that cleaning turns basket 1, orientation water of the traversing guide rail 2 along multiple cleaning treatment stations Flat setting, the horizontal hanging arm 5 are parallel to the traversing guide rail 2, and multiple catching robots 6 are along the horizontal hanging arm 5 Direction spaced set in one line is additionally provided with for driving the traversing holder 3 along described traversing on the traversing holder 3 The movement of guide rail 2 drives the driving device 7 that the lifting linking member 4 lifts and the driving catching robot 6 is captured and unclamped; Central point wire length between the adjacent catching robot 6 is equal to the central point between the adjacent cleaning treatment station and connects Line length, and the quantity of the catching robot 6 than the cleaning treatment station quantity more than one.
Specifically, the axis direction that the cleaning turns basket 1 is horizontally and perpendicularly to the traversing guide rail 2, each rolling Roller group includes two rolling rollers 8, and the axis of each rolling roller 8 turns the axis of basket 1 each parallel to the cleaning. Further include cleaning and delivering device structure, the cleaning and delivering device structure include be respectively arranged at multiple cleaning treatment station both ends into Expect raceway 9 and discharging raceway 10.
When work, the workpiece cleaned will be needed to be fitted into several described cleanings first and turned in basket 1, crawl machinery is passed through Hand 6 captures the cleaning and turns basket 1, is placed sequentially on the different cleaning treatment stations, until the cleaning turns basket 1 and exists Corresponding cleaning treatment operation is carried out on each cleaning treatment station, so as to improve the cleaning of high-volume workpiece Efficiency reduces the ultrasonic cleaning operating cost of the products such as burnt gas valve parts.And the cleaning turns basket 1 in each cleaning It when processing on processing station, is all driven and is rotated by the rolling roller group, to drive the cleaning to turn the work in basket 1 Part rotates, and is conducive to improve cleaning and dry efficiency and effect.
For products such as burnt gas valve parts, particularly preferably, the cleaning treatment station is eight and is followed successively by pre- Spray station 11, ultrasound slightly wash station 12, ultrasonic fine purifiation station 13, are bubbled rinsing station the 14, first ultrasound rinsing station 15, the Two ultrasound rinsing stations 16, the first heated-air drying station 17 and the second heated-air drying station 18.The pre- spray station 11 to The cleaning turns the cleaning agent that 1 spray liquid temperature of basket is 60~70 DEG C;The ultrasound slightly washes station 12 and the ultrasonic fine purifiation station The 13 cleaning agent submergence cleanings for being all made of 60~70 DEG C turn basket 1, and ultrasonic power is 2400 watts, supersonic frequency 28000 Hertz;The bubbling rinsing station 14 submerges the cleaning using clear water and turns basket 1 at normal temperatures, and continues to be bubbled;Described first Ultrasound rinsing station 15 submerges the cleaning using clear water and turns basket 1 at normal temperatures, and ultrasonic power is 2400 watts, supersonic frequency is 40000 hertz;The second ultrasound rinsing station 16 turns basket 1, and ultrasonic work(using 40~50 DEG C of the clear water submergence cleaning Rate is 2400 watts, supersonic frequency is 68000 hertz;The first heated-air drying station 17 and the second heated-air drying station 18 It is all made of 80~100 DEG C of drying hot-air and blows to the cleaning and turn basket 1.
Above-mentioned preferred fully-automatic supersonic cleaning system is the burnt gas valve parts automatic washing of eight stations Line, gantry multi-arm manipulator, that is, station transfer device by PLC program according to fixed movement locus, successively equipped with quilt The cleaning of cleaning workpiece turns basket 1 and is transmitted to:Rotary spray rinse bath, that is, pre- spray the station 11, rotary ultrasonic wave it is thick Washing trough, that is, ultrasound slightly washes the i.e. described ultrasonic fine purifiation station 13 of station 12, rotary ultrasonic wave fine purifiation slot, rotation bubble potcher Bubbling rinsing station 14, twice rotary ultrasonic wave potcher, that is, the first ultrasound rinsing station 15 and described the second surpass Sound rinses station 16, twice rotary furnace drying, that is, first heated-air drying station 17 and the second heated-air drying station 18.
Finally, the cleaning is turned into basket 1 and is transmitted to the i.e. described discharging raceway 10 of discharge station, at blanking, manually by institute It states cleaning and turns basket 1 and release, the workpiece of the inside is unloaded down, the empty cleaning turns basket 1 and is loaded with workpiece to be cleaned Afterwards, the i.e. described charging raceway 9 of feeding station is back by artificial cart, turns 1 cleaning workpiece of basket to recycle the cleaning.
Above to the present invention better embodiment specifically described, certainly, the present invention can also use with it is upper State the different form of embodiment, those skilled in the art under the premise of without prejudice to spirit of that invention made by it is equivalent Transformation or corresponding change, should all belong to the scope of protection of the present invention in.

Claims (5)

1. a kind of fully-automatic supersonic cleaning system, it is characterised in that:Turn basket (1), multiple station cleaning machine structure and work including cleaning Bit transition mechanism, it is that columnar structured and side wall is provided with several hollow holes that the cleaning, which turns basket (1),;The multiple station cleaning machine Structure includes multiple in one line and spaced set cleaning treatment station, and use is both provided on each cleaning treatment station Turn the rolling roller group of basket (1) in placing and rotating described clean;The station transfer device includes being set to multiple cleanings Handle the traversing guide rail (2) above station, the traversing holder (3) being set on the traversing guide rail (2), the upper end connection cross The lifting linking member (4) of holder (3), the horizontal hanging arm (5) of connection lifting linking member (4) lower end are moved, the level is set to and hangs It is used to capture the multiple catching robots (6) for cleaning and turning basket (1) for arm (5) bottom, and the traversing guide rail (2) is along multiple institutes The orientation for stating cleaning treatment station is horizontally disposed, and the horizontal hanging arm (5) is parallel to the traversing guide rail (2), Duo Gesuo Direction in one line spaced set of the catching robot (6) along the horizontal hanging arm (5) is stated, is gone back on the traversing holder (3) Be provided with for drive the traversing holder (3) along traversing guide rail (2) movement, drive the lifting linking member (4) lifting, with And the driving driving device (7) catching robot (6) crawl and unclamped;In between the adjacent catching robot (6) Heart point wire length is equal to the central point wire length between the adjacent cleaning treatment station, and the catching robot (6) Quantity than the cleaning treatment station quantity more than one.
2. a kind of fully-automatic supersonic cleaning system according to claim 1, it is characterised in that:The cleaning turns basket (1) Axis direction be horizontally and perpendicularly to the traversing guide rail (2), each rolling roller group includes two rollers (8) that roll, And the axis of each rolling roller (8) turns the axis of basket (1) each parallel to the cleaning.
3. a kind of fully-automatic supersonic cleaning system according to claim 1, it is characterised in that:It further include cleaning and delivering device Structure, the cleaning and delivering device structure include charging raceway (9) and the discharging for being respectively arranged at multiple cleaning treatment station both ends Raceway (10).
4. a kind of fully-automatic supersonic cleaning system according to claim 1, it is characterised in that:The cleaning treatment station For eight and be followed successively by pre- spray station (11), ultrasound slightly washes station (12), ultrasonic fine purifiation station (13), is bubbled rinsing station (14), the first ultrasound rinsing station (15), the second ultrasound rinsing station (16), the first heated-air drying station (17) and the second heat Wind Drying station (18).
5. a kind of fully-automatic supersonic cleaning system according to claim 4, it is characterised in that:The pre- spray station (11) turn the cleaning agent that basket (1) spray liquid temperature is 60~70 DEG C to the cleaning;It is described ultrasound slightly wash station (12) and it is described surpass The cleaning agent submergence cleaning that sound fine purifiation station (13) is all made of 60~70 DEG C turns basket (1), and ultrasonic power is 2400 watts, surpasses Acoustic frequency is 28000 hertz;The bubbling rinsing station (14) submerges the cleaning using clear water and turns basket (1) at normal temperatures, and It is lasting to be bubbled;The first ultrasound rinsing station (15) submerges the cleaning using clear water and turns basket (1), and ultrasonic work(at normal temperatures Rate is 2400 watts, supersonic frequency is 40000 hertz;The second ultrasound rinsing station (16) is submerged using 40~50 DEG C of clear water The cleaning turns basket (1), and ultrasonic power is 2400 watts, supersonic frequency is 68000 hertz;The first heated-air drying station (17) it is all made of 80~100 DEG C of drying hot-air with the second heated-air drying station (18) and blows to the cleaning and turn basket (1).
CN201810435396.0A 2018-05-09 2018-05-09 Full-automatic ultrasonic cleaning system Active CN108499957B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN108499957B CN108499957B (en) 2021-02-26

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111054688A (en) * 2019-12-31 2020-04-24 浙江万得凯流体设备科技股份有限公司 Ultrasonic cleaning device and control method thereof
CN111282915A (en) * 2020-03-06 2020-06-16 南京埃克斯密封技术有限公司 Unmanned workpiece surface treatment production line
CN111495858A (en) * 2020-04-26 2020-08-07 上海思恩装备科技股份有限公司 Cleaning method and device for special-shaped component
CN113319035A (en) * 2020-02-28 2021-08-31 高桥金属制品(苏州)有限公司 Inner wall does not have dead angle formula cleaning equipment

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CN102601094A (en) * 2011-04-11 2012-07-25 福建中澳科技有限公司 Ultrasonic cleaning toolbox suspension shifter and method thereof
CN204365641U (en) * 2014-12-26 2015-06-03 深圳市和科达超声设备有限公司 A kind of multi-groove cleaning equipment
CN205463386U (en) * 2016-03-28 2016-08-17 苏州爱拓玛机械科技有限公司 Multistation accurate positioning belt cleaning device
CN205732134U (en) * 2016-07-05 2016-11-30 苏州格瑞泰克环保科技有限公司 A kind of multi-groove ultrasonic washing unit

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Publication number Priority date Publication date Assignee Title
US20080041422A1 (en) * 1999-04-27 2008-02-21 Brown Brian J Semiconductor substrate cleaning system
JP2001340819A (en) * 2000-05-30 2001-12-11 Fine Machine Kataoka Kk Ultrasonic washing apparatus
CN101648190A (en) * 2009-07-02 2010-02-17 宜昌英汉超声电气有限公司 Washer adopting a plurality of mechanical arms for conveying parts
CN102601094A (en) * 2011-04-11 2012-07-25 福建中澳科技有限公司 Ultrasonic cleaning toolbox suspension shifter and method thereof
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111054688A (en) * 2019-12-31 2020-04-24 浙江万得凯流体设备科技股份有限公司 Ultrasonic cleaning device and control method thereof
CN113319035A (en) * 2020-02-28 2021-08-31 高桥金属制品(苏州)有限公司 Inner wall does not have dead angle formula cleaning equipment
CN111282915A (en) * 2020-03-06 2020-06-16 南京埃克斯密封技术有限公司 Unmanned workpiece surface treatment production line
CN111495858A (en) * 2020-04-26 2020-08-07 上海思恩装备科技股份有限公司 Cleaning method and device for special-shaped component

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