CN112191584A - Equipment for removing oil dirt of shell part and working method - Google Patents
Equipment for removing oil dirt of shell part and working method Download PDFInfo
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- CN112191584A CN112191584A CN202010865263.4A CN202010865263A CN112191584A CN 112191584 A CN112191584 A CN 112191584A CN 202010865263 A CN202010865263 A CN 202010865263A CN 112191584 A CN112191584 A CN 112191584A
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- steam
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- case body
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2230/00—Other cleaning aspects applicable to all B08B range
- B08B2230/01—Cleaning with steam
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Abstract
The invention discloses a device for removing oil dirt of shell parts and a working method, the device is suitable for the waste shell part recovery industry, and comprises: the cleaning machine comprises a case body, a cleaning station fixedly mounted on the case body, a transmission line penetrating through the case body and located below the cleaning station, an X-ray detection device arranged in the case body and communicated with a control system, and an oil dirt collecting device fixedly mounted below the case body. The cleaning station comprises: the steam spraying device comprises a gantry support assembly fixedly arranged in the case body, steam spraying guns fixedly arranged on two sides of the gantry support, water pipes communicated with the steam generating device, jacking devices fixedly arranged at the bottom of the transmission line and a shield sleeved outside the gantry support, wherein the water pipes are fixedly inserted into two sides of the gantry support and communicated with the steam spraying guns; the invention adopts saturated steam under the action of overhigh temperature and high pressure, and the supersaturated steam can effectively cut into tiny gaps and pores in the shell for cleaning.
Description
Technical Field
The invention belongs to the field of shell part cleaning equipment, and particularly relates to shell part oil dirt removing equipment and a working method.
Background
A plurality of mounting holes or mounting grooves are formed in the interior and the exterior of shell parts of an existing motor or other driving devices, threads convenient to mount are arranged on the surfaces of the mounting holes and the mounting grooves, so that the shell parts are used for a long time, lubricating grease on the matched shell parts and dust in the air are mixed into grease with certain viscosity, the shell parts are usually cleaned manually or soaked in a cleaning pool containing a large amount of grease dissolving agent when the waste shell parts are recycled and assembled, however, the method often generates a large amount of industrial wastewater and is contradicted with the environmental protection purpose of promoting industrial production, and the small hole parts in the shell bodies cannot be thoroughly cleaned to influence the qualified rate of products.
Disclosure of Invention
The purpose of the invention is as follows: provides a shell part oil dirt removing device and a working method thereof, which aim to solve the problems in the prior art.
The technical scheme is as follows: the utility model provides a casing part oil stain scavenging apparatus, is applicable to old and useless casing part and retrieves the industry, includes:
the device comprises a case body, a cleaning station fixedly arranged on the case body, a transmission line penetrating through the case body and positioned below the cleaning station, an X-ray detection device arranged in the case body and communicated with a control system, and an oil dirt collecting device fixedly arranged below the case body;
the cleaning station comprises: the steam spraying device comprises a gantry support assembly fixedly arranged in the case body, steam spraying guns fixedly arranged on two sides of the gantry support, water pipes communicated with the steam generating device, jacking devices fixedly arranged at the bottom of the transmission line and a shield sleeved outside the gantry support, wherein the water pipes are fixedly inserted into two sides of the gantry support and communicated with the steam spraying guns; and grating sensors are arranged on two sides of the shield.
In a further embodiment, the gantry support assembly comprises: the X-axis lead screw component is arranged on the crossbeam, and the base is arranged on the X-axis lead screw component in a transmission manner;
a lifting device is fixedly arranged on one side of the base; the base is also provided with a Y-axis sliding table assembly; the lifting device is connected to the Y-axis sliding table assembly in a clamping mode, and a first cleaning assembly is installed at the bottom of the lifting device.
In a further embodiment, the jacking device comprises: the lifting cylinder is fixedly arranged on the case body, and the second cleaning assembly is arranged at the power output end of the lifting cylinder; and the power of the jacking cylinder drives the second cleaning assembly to perform lifting motion on the transmission line.
In a further embodiment, the lifting device: the lifting mechanism comprises a lifting cylinder fixedly arranged on a base, a connecting seat fixedly connected to an output rod of the lifting cylinder and inserted through the other end of the base, a clamping jaw assembly arranged on the connecting seat, and a lifting screw rod rotatably arranged on one side of the bottom of the connecting seat; one end of the bottom of the lifting screw is fixedly connected with a first cleaning component; a bearing seat is arranged at the mounting position of the lifting screw rod and the connecting seat; the bottom of the connecting seat is also provided with a driving motor; the bottom of the lifting screw is sleeved with an outward gear ring, a power output end of the driving motor is provided with a transmission gear matched with the lifting screw gear ring, and then the power of the driving motor drives the transmission gear to rotate so as to drive the lifting screw to rotate on the connecting seat bearing seat.
In a further embodiment, the first cleaning assembly comprises: the lifting screw rod mechanism comprises a circular base frame fixedly connected to the bottom of a lifting screw rod, five slide rail frames, five sector plates, a screw rod nut and a hinge rod, wherein the five slide rail frames are arranged on the circular base frame and are annularly distributed around the circle center; a steam access pipe is arranged inside the sector plate; a plurality of nozzles are arranged on the steam access pipe; in the process of rotating the lifting screw rod, the screw rod nut is driven by the rotating force to vertically lift on the lifting screw rod, and the hinge rod is driven by the screw rod nut to pull the sector plates to slide on the slide rail frame in the process of moving, so that the five sector plates are zoomed; the maximum diameter of the extension locus circumcircle of the five fan-shaped plates is smaller than the distance between the clamping jaw assemblies.
The second cleaning assembly includes: the steam lifting device comprises a steam base fixedly arranged at the output end of a lifting cylinder, a gas supply branch pipe fixedly arranged on the steam base, and a steam spray pipe connected to a steam supply pipe; the steam supply pipe is communicated with the steam generating device through a gas pipe, the gas pipe is provided with an electromagnetic valve, and the electromagnetic valve is electrically connected with a controller in the control system.
In a further embodiment, the clamping jaw assembly comprises a driving part fixedly arranged on the connecting seat, and a plurality of arc-shaped claws in transmission connection with the driving part;
the driving part includes: the clamping jaw connecting rod is fixedly arranged at the output end of the double-head cylinder; clamping jaw connecting rod joint moves on the slide rail under the drive of double-end cylinder on the slide rail, and then drives the arc claw simultaneous movement who connects at clamping jaw connecting rod both ends, drives the arc claw relative motion of two sets of symmetry installations and presss from both sides the shell part and get.
In a further embodiment, a hydraulic lifting seat is arranged at the bottom of the steam spray gun, and the output end of the hydraulic lifting seat is fixedly connected with the air outlet end of the steam spray gun and can adjust the angle of the spray gun nozzle.
In a further embodiment, the following working steps are included:
s1, placing the shell parts on a transmission line in a mode that the openings of the shell parts pass through a cleaning station one by one;
s2, perspective detection is carried out on the shell parts transmitted by the X-ray detection device on the shield, oil dirt in and out of the shell parts is detected and evaluated, the control system controls the transmission line to pause, and meanwhile, the transmission devices in the X axis direction, the Y axis direction and the Z axis direction are controlled to adjust according to the size and the position of the shell parts, and the lifting device drives the clamping jaw assembly to descend to clamp the shell parts on the transmission line;
s3, after the clamping jaw assembly is closed, the driving motor drives the transmission gear to rotate, and then the lifting screw rod is driven to rotate on the connecting seat; in the process of rotating the lifting screw rod, the screw rod nut is driven by the rotating force to vertically lift on the lifting screw rod, and the hinge rod is driven by the screw rod nut to pull the sector plates to slide on the slide rail frame in the process of moving, so that the five sector plates are zoomed; the diameter of the scaled track circumscribed circle is larger than the minimum side length of the shell part;
s4, controlling the steam generating device to be started by the control system, and conveying high-temperature steam to the steam access pipe in the first cleaning assembly through the air supply branch pipe, wherein the high-temperature steam is sprayed downwards from the nozzles on the sector plate; the second cleaning assembly moves upwards under the driving of the plurality of jacking cylinders, so that the steam spray pipe penetrates through a gap of the transmission line to move upwards to be close to the inside of the shell, and the inside of the shell is cleaned;
s5, adjusting the size and position of the screw by the steam spray guns on two sides of the protective cover under the adjustment of the hydraulic lifting seat to form an included angle between the nozzle and the outer surface of the shell part, and further cleaning the shell part by high-pressure steam from multiple directions to enable the oil dirt on the surface of the shell and inside to fall into the oil dirt collecting device.
Has the advantages that: compared with the traditional cleaning equipment, the invention has the following advantages:
1. the saturated steam under the action of over-high temperature and high pressure is adopted to dissolve the oil stain particles on the cleaned surface, and the oil stain particles are vaporized and evaporated, so that the surface cleaned by the saturated steam can reach an ultra-clean state; meanwhile, the supersaturated steam can be effectively cut into small gaps and pores inside the shell for cleaning.
2. The steam eruption device is arranged on the four aspects of the transmission line, so that the cleaning efficiency of the special-shaped shell is improved, and a cleaning production line is enlarged;
3. the X-ray detection device is adopted to replace the human recognition screw rod in cleanliness, so that the control system controls the rotation speed of the clamping jaw set and the access time of high-temperature gas in the cleaning assembly, and the full-automatic unmanned cleaning of the shell parts is realized in batches.
Drawings
FIG. 1 is an overall schematic view of the apparatus for removing oil stains from housing parts according to the present invention.
FIG. 2 is a schematic view showing the construction of the apparatus for removing oil stain from a housing part according to the present invention.
Fig. 3 is a schematic structural view of the Y-axis slide table assembly of the present invention.
Fig. 4 is a schematic structural diagram of the lifting device of the present invention.
Figure 5 is a schematic view of the first cleaning assembly of the present invention.
Figure 6 is a schematic view of the jaw assembly of the present invention.
Fig. 7 is a drawing of embodiment 1 of the circular base frame of the present invention.
Fig. 8 is a drawing of embodiment 2 of the circular base frame of the present invention.
FIG. 9 is a schematic view of the installation of the steam injection lance of the present invention.
The reference signs are: the cleaning device comprises a case body 1, a cleaning mechanism 2, a gantry support assembly 20, support legs 200, a cross beam 201, an X-axis screw rod assembly 202, a base 203, a lifting device 204, a lifting cylinder 2040, a connecting seat 2041, a lifting screw rod 2042, a screw rod nut 2043, a driving motor 2044, a transmission gear 2045, a gear ring 2046, a shield 21, a Y-axis sliding table assembly 22, a first cleaning assembly 23, a circular base frame 230, a sliding rail frame 231, a sector plate 232, a hinge rod 233, a nozzle 234, a clamping jaw assembly 24, a driving part 240, a double-head cylinder 2400, a clamping jaw connecting rod 2401, an arc-shaped jaw 241, a second cleaning assembly 26, a steam base 260, an air supply branch pipe 261, a steam spray pipe 262, a jacking cylinder 27, a transmission line 3, an oil dirt collecting device 4, a steam generating device 5, an air pipe 6.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art, that the present invention may be practiced without one or more of these specific details. In other instances, well-known features have not been described in order to avoid obscuring the invention.
In the waste housing part recycling industry, the applicant finds that a plurality of mounting holes or mounting grooves are formed in the inner portion and the outer portion of a housing part of an existing motor and other driving devices, threads convenient to mount are arranged on the surfaces of the mounting holes and the mounting grooves, so that lubricating grease on the housing part is matched with dust in the air and waste in a production workshop to form oil dirt with certain viscosity in a long-term use process of the housing part, the housing is usually cleaned manually or soaked in a cleaning pool containing a large amount of grease dissolving agent, but the method often generates a large amount of industrial waste water, the aim of promoting the environmental protection of industrial production is resisted, and the small hole parts in the housing cannot be thoroughly cleaned to influence the product renovating qualification rate.
A housing part oil stain removing apparatus as shown in fig. 1 to 9, comprising: the cleaning device comprises a case body 1, a cleaning mechanism 2, a gantry support assembly 20, support legs 200, a cross beam 201, an X-axis screw rod assembly 202, a base 203, a lifting device 204, a lifting cylinder 2040, a connecting seat 2041, a lifting screw rod 2042, a screw rod nut 2043, a driving motor 2044, a transmission gear 2045, a gear ring 2046, a shield 21, a Y-axis sliding table assembly 22, a first cleaning assembly 23, a circular base frame 230, a sliding rail frame 231, a sector plate 232, a hinge rod 233, a nozzle 234, a clamping jaw assembly 24, a driving part 240, a double-head cylinder 2400, a clamping jaw connecting rod 2401, an arc-shaped jaw 241, a second cleaning assembly 26, a steam base 260, an air supply branch pipe 261, a steam spray pipe 262, a jacking cylinder 27, a transmission line 3, an oil dirt collecting device 4, a steam generating device 5, an air pipe 6.
Wherein the bottom of chassis body 1 is equipped with a plurality of supporting components, and chassis body 1 adopts the aluminum alloy material to make, washs 2 fixed mounting in chassis body 1's inside, and transmission line 3 runs through in chassis body 1 and is located the below of wasing station 2, and 4 fixed mounting of grease collection device are in chassis body 1 below. And then wash station 2 and can detect and wash the casing part that the transmission line 3 was gone up and is sent, realize the full automatic cleaning of casing part.
Compared with the traditional cleaning structure adopting a high-pressure water gun for spraying, the cleaning station 2 comprises: the gantry support assembly 20 is fixedly arranged in the case body 1, the steam spray guns 7 are fixedly arranged on two sides of the gantry support, the water pipes communicated with the steam generating device 5 are fixedly inserted into two sides of the gantry support to be communicated with the steam spray guns 7, the jacking device at the bottom of the retransmission line is fixedly arranged, and the shield 21 is sleeved outside the gantry support; an X-ray detection device is arranged on the shield 21. The oil dirt condition in the shell part can be detected and analyzed, and the gantry support assembly 20 is arranged above the transmission line 3, so that the air outlet of the steam spray gun 7 corresponds to the shell part on the transmission line 3. The grating sensors provided on both sides of the shroud 21 can detect the size and the position of operation of the part, and send the detection data to the control system.
In consideration of the difference in shape and caliber of the screw housing parts to be cleaned during the cleaning process, the gantry support is provided with X, Y and a Z-axis direction adjusting device to achieve the cleaning adjustment of the housing parts with a plurality of sizes and shapes, and the gantry support assembly 20 comprises: four supporting legs 200 fixedly arranged on the case body 1, a beam 201 fixedly arranged on the supporting legs 200, an X-axis lead screw assembly 202 arranged on the beam 201, and a base 203 arranged on the X-axis lead screw assembly 202 in a transmission way;
x axle feed screw subassembly 202 includes fixed mounting at the first servo motor (not shown in the drawing) of crossbeam 201 one end, and the first servo motor output is connected in the transmission to and the lead screw of fixed mounting on crossbeam 201, the top of crossbeam 201 is equipped with the slide rail, the bottom of base 203 is equipped with the slider with the slide rail joint and base 203 is connected with screw drive, and then the adjustment of X axle direction is realized to first servo motor's power through X axle feed screw subassembly 202 drive base 203.
A lifting device 204 is fixedly arranged on one side of the base 203; the base 203 is also provided with a Y-axis sliding table assembly 22; the Y-axis slip assembly 22 includes: the device comprises sliding rails arranged at two ends of a base 203, a cylinder mounting plate clamped on the sliding rails, a second servo motor fixedly connected to the cylinder mounting plate, and racks fixedly arranged at the bottoms of the sliding rails; the output end of the second servo motor is in transmission connection with a transmission gear matched with the rack, and then the rotation force of the second servo motor drives the transmission gear to move on the rack, so that the position of the cylinder mounting plate on the slide rail along the Y-axis direction is adjusted.
The lifting device 204 is clamped on the Y-axis sliding table assembly 22, and the bottom of the lifting device 204 is provided with a first cleaning assembly 23.
The lifting device 204: the lifting mechanism comprises a lifting cylinder 2040 fixedly mounted on a cylinder mounting plate of the base 203, a connecting seat 2041 fixedly connected to an output rod of the lifting cylinder 2040 and inserted through the other end of the base 203, a clamping jaw assembly 24 arranged on the connecting seat 2041, and a lifting screw 2042 rotatably mounted on one side of the bottom of the connecting seat 2041; one end of the bottom of the lifting screw 2042 is fixedly connected with a first cleaning component 23; a bearing seat is arranged at the mounting position of the lifting screw 2042 and the connecting seat 2041; the bottom of the connecting seat 2041 is also provided with a driving motor 2044; the bottom of the lifting screw 2042 is sleeved with an outward gear ring 2046, a power output end of the driving motor 2044 is provided with a transmission gear 2045 matched with the lifting screw 2042 and the gear ring 2046, and then the power of the driving motor 2044 drives the transmission gear 2045 to rotate, so that the lifting screw 2042 is driven to rotate on the bearing seat of the connecting seat 2041.
Considering that the size and the shape of the shell parts are different, the spraying device which can be adjusted along with the size and the shape of the parts is adopted; the first cleaning assembly 23 includes: a circular base frame 230 fixedly connected to the bottom of the lifting screw 2042, five slide rail frames 231 arranged on the circular base frame 230 and annularly arranged around the circle center, five sector plates 232 clamped on the slide rails, a screw nut 2043 screwed on the lifting screw 2042, and a hinge rod 233 hinged between the outer side of the screw nut 2043 and the sector plates 232; a steam access pipe is arranged in the sector plate 232; a plurality of nozzles 234 are arranged on the steam access pipe; in the process of rotating the lifting screw 2042, the rotating force drives the screw nut 2043 to perform vertical lifting motion on the lifting screw 2042, and in the process of moving the screw nut 2043, the hinge rod 233 is driven to pull the sector plates 232 to slide on the slide rail frame 231, so that the five sector plates 232 are zoomed; the maximum diameter of the circumscribed circle of the extended locus of the five sector plates 232 is less than the spacing between the jaw assemblies 24. And the sector plate 232 contracts and is adjusted along with the size of the part, so that the requirements of different shell parts in the same batch are met, and the machine does not need to be stopped, adjusted and cleaned.
In the actual use process, the depths of the inner parts of the shell are different, so that a cleaning device with the spraying height changed randomly on the transmission line 3 is designed; the jacking device comprises: the lifting cylinders 27 are fixedly arranged on the case body 1, and the second cleaning assembly 26 is arranged at the power output end of the lifting cylinders 27; the power of the jacking cylinder 27 drives the second cleaning assembly 26 to perform lifting motion on the transmission line 3.
The second cleaning assembly 26 includes: a steam base 260 fixedly installed at the output end of the jacking cylinder 27, a gas supply branch pipe 261 fixedly installed on the steam base 260, and a steam spray pipe 262 connected to the gas supply pipe; the steam supply pipe is communicated with the steam generating device 5 through a gas pipe 6, the gas pipe 6 is provided with an electromagnetic valve, and the electromagnetic valve is electrically connected with a controller in the control system. When the X-ray detection device detects that the shell part with the oil dirt passes through, the control system controls the electromagnetic valve to be opened, and then steam cleaning is carried out on the passing shell part, so that the dissolved oil dirt falls into the oil dirt collection device 4;
the clamping jaw assembly 24 comprises a driving part 240 fixedly arranged on the connecting seat 2041 and a plurality of arc-shaped claws 241 in transmission connection with the driving part 240; the driving part 240 includes: the clamping device comprises a double-head cylinder 2400 fixedly installed on a connecting seat 2041, two groups of sliding rails fixedly arranged on the connecting seat 2041 and parallel to the double-head cylinder 2400, and a clamping jaw connecting rod 2401 fixedly installed at the output end of the double-head cylinder 2400; the clamping jaw connecting rod 2401 is clamped on the sliding rail and moves on the sliding rail under the driving of the double-head cylinder 2400, so that the arc-shaped jaws 241 connected to the two ends of the clamping jaw connecting rod 2401 are driven to move synchronously, and the two symmetrically-installed sets of arc-shaped jaws 241 are driven to move relatively to clamp the shell part.
The bottom of the steam spray gun 7 is provided with a hydraulic lifting seat 70. The hydraulic lift seat 70. The output end of the gas outlet pipe is fixedly connected with the gas outlet end of the steam spray gun 7, and the angle of the spray gun nozzle can be adjusted.
Further, for the oil dirt remained on the transmission line 3, the first cleaning component 23 and the second cleaning component 26 are simultaneously opened and act in opposite directions, so that the ejected air flows are staggered, and the oil dirt splashed on the transmission line 3 and the shield 21 is thoroughly cleaned.
The working principle is as follows:
the shell parts are placed on the transmission line 3 in a way that the openings of the shell parts downwards pass through the cleaning station one by one; the shell parts transmitted by the X-ray detection device on the shield 21 are subjected to perspective detection, oil dirt in and out distributed inside and outside the shell parts is detected and evaluated, the control system controls the transmission line 3 to pause, and simultaneously controls the transmission devices in the X axis direction, the Y axis direction and the Z axis direction to adjust according to the size and position of the shell parts, and the lifting device 204 drives the clamping jaw assembly 24 to descend to clamp the shell parts on the transmission line 3; after the clamping jaw assembly 24 is closed, the driving motor 2044 drives the transmission gear 2045 to rotate, so as to drive the lifting screw 2042 to rotate on the connecting seat 2041; in the process of rotating the lifting screw 2042, the rotating force drives the screw nut 2043 to perform vertical lifting motion on the lifting screw 2042, and in the process of moving the screw nut 2043, the hinge rod 233 is driven to pull the sector plates 232 to slide on the slide rail frame 231, so that the five sector plates 232 are zoomed; the diameter of the scaled track circumscribed circle is larger than the minimum side length of the shell part; the control system controls the steam generating device 5 to be started, high-temperature steam is conveyed to the steam access pipe in the first cleaning assembly 23 through the air supply branch pipe 261, and the high-temperature steam is sprayed downwards from the spray nozzles 234 on the sector plates 232; the second cleaning assembly 26 moves upwards under the driving of a plurality of jacking cylinders 27, so that the steam spray pipe 262 passes through the gap of the transmission line 3 and moves upwards to be close to the inside of the shell, and the inside of the shell is cleaned; the steam injection guns 7 on both sides of the shroud 21 are on the hydraulic lifting seats 70 depending on the size and position of the screws. Under the adjustment, make spout and the outside face of casing part form the contained angle, and then carry out high-pressure steam from a plurality of directions to casing part and clean the grease that makes casing surface and inside and drop to in the grease collection device 4.
The invention adopts saturated steam under the action of over-high temperature and high pressure to dissolve the oil stain particles on the cleaned surface and evaporate the oil stain particles to ensure that the surface cleaned by the saturated steam reaches a super-clean state; meanwhile, the supersaturated steam can be effectively cut into small gaps and pores inside the shell for cleaning. The steam eruption device is arranged on the four aspects of the transmission line 3, so that the cleaning efficiency of the special-shaped shell is improved, and a cleaning production line is enlarged; the X-ray detection device is adopted to replace the human recognition screw rod in cleanliness, so that the control system controls the rotation speed of the clamping jaw set and the access time of high-temperature gas in the cleaning assembly, and the full-automatic unmanned cleaning of the shell parts is realized in batches.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the specific details of the embodiments, and various equivalent changes can be made to the technical solution of the present invention within the technical idea of the present invention, and these equivalent changes are within the protection scope of the present invention.
Claims (8)
1. A shell part grease removing apparatus, comprising:
the device comprises a case body, a cleaning station fixedly arranged on the case body, a transmission line penetrating through the case body and positioned below the cleaning station, an X-ray detection device arranged in the case body and communicated with a control system, and an oil dirt collecting device fixedly arranged below the case body; the cleaning station comprises: the steam spraying device comprises a gantry support assembly fixedly arranged in the case body, steam spraying guns fixedly arranged on two sides of the gantry support, water pipes communicated with the steam generating device, jacking devices fixedly arranged at the bottom of the transmission line and a shield sleeved outside the gantry support, wherein the water pipes are fixedly inserted into two sides of the gantry support and communicated with the steam spraying guns; and grating sensors are arranged on two sides of the shield.
2. A housing part oil fouling removal apparatus as claimed in claim 1, wherein said gantry support assembly comprises: the X-axis lead screw component is arranged on the crossbeam, and the base is arranged on the X-axis lead screw component in a transmission manner;
a lifting device is fixedly arranged on one side of the base; the base is also provided with a Y-axis sliding table assembly; the lifting device is connected to the Y-axis sliding table assembly in a clamping mode, and a first cleaning assembly is installed at the bottom of the lifting device.
3. The apparatus for removing oil stain from casing parts as claimed in claim 1, wherein said lifting means comprises: the lifting cylinder is fixedly arranged on the case body, and the second cleaning assembly is arranged at the power output end of the lifting cylinder; and the power of the jacking cylinder drives the second cleaning assembly to perform lifting motion on the transmission line.
4. A shell part oil stain removing apparatus according to claim 2, wherein the elevating means: the lifting mechanism comprises a lifting cylinder fixedly arranged on a base, a connecting seat fixedly connected to an output rod of the lifting cylinder and inserted through the other end of the base, a clamping jaw assembly arranged on the connecting seat, and a lifting screw rod rotatably arranged on one side of the bottom of the connecting seat; one end of the bottom of the lifting screw is fixedly connected with a first cleaning component; a bearing seat is arranged at the mounting position of the lifting screw rod and the connecting seat; the bottom of the connecting seat is also provided with a driving motor; the bottom of the lifting screw is sleeved with an outward gear ring, a power output end of the driving motor is provided with a transmission gear matched with the lifting screw gear ring, and then the power of the driving motor drives the transmission gear to rotate so as to drive the lifting screw to rotate on the connecting seat bearing seat.
5. A housing part de-greasing apparatus according to claim 2, wherein the first cleaning assembly comprises: the lifting screw rod mechanism comprises a circular base frame fixedly connected to the bottom of a lifting screw rod, five slide rail frames, five sector plates, a screw rod nut and a hinge rod, wherein the five slide rail frames are arranged on the circular base frame and are annularly distributed around the circle center; a steam access pipe is arranged inside the sector plate; a plurality of nozzles are arranged on the steam access pipe; in the process of rotating the lifting screw rod, the screw rod nut is driven by the rotating force to vertically lift on the lifting screw rod, and the hinge rod is driven by the screw rod nut to pull the sector plates to slide on the slide rail frame in the process of moving, so that the five sector plates are zoomed; the maximum diameter of the extension locus circumscribed circle of the five fan-shaped plates is smaller than the distance between the clamping jaw assemblies;
the second cleaning assembly includes: the steam lifting device comprises a steam base fixedly arranged at the output end of a lifting cylinder, a gas supply branch pipe fixedly arranged on the steam base, and a steam spray pipe connected to a steam supply pipe; the steam supply pipe is communicated with the steam generating device through a gas pipe, the gas pipe is provided with an electromagnetic valve, and the electromagnetic valve is electrically connected with a controller in the control system.
6. A housing part oil stain removal apparatus as claimed in claim 3 wherein said jaw assembly includes a drive member fixedly mounted on the connecting base and a plurality of arcuate jaws drivingly connected to the drive member;
the driving part includes: the clamping jaw connecting rod is fixedly arranged at the output end of the double-head cylinder; clamping jaw connecting rod joint moves on the slide rail under the drive of double-end cylinder on the slide rail, and then drives the arc claw simultaneous movement who connects at clamping jaw connecting rod both ends, drives the arc claw relative motion of two sets of symmetry installations and presss from both sides the shell part and get.
7. The apparatus of claim 1, wherein the steam spray gun has a hydraulic lifting base at the bottom, and the output end of the hydraulic lifting base is fixedly connected to the air outlet end of the steam spray gun to adjust the angle of the spray nozzle.
8. The working method of the oil stain removing equipment for the shell parts, which is based on the claim 1, is characterized by comprising the following working steps:
s1, placing the shell parts on a transmission line in a mode that the openings of the shell parts pass through a cleaning station one by one;
s2, perspective detection is carried out on the shell parts transmitted by the X-ray detection device on the shield, oil dirt in and out of the shell parts is detected and evaluated, the control system controls the transmission line to pause, and meanwhile, the transmission devices in the X axis direction, the Y axis direction and the Z axis direction are controlled to adjust according to the size and the position of the shell parts, and the lifting device drives the clamping jaw assembly to descend to clamp the shell parts on the transmission line;
s3, after the clamping jaw assembly is closed, the driving motor drives the transmission gear to rotate, and then the lifting screw rod is driven to rotate on the connecting seat; in the process of rotating the lifting screw rod, the screw rod nut is driven by the rotating force to vertically lift on the lifting screw rod, and the hinge rod is driven by the screw rod nut to pull the sector plates to slide on the slide rail frame in the process of moving, so that the five sector plates are zoomed; the diameter of the scaled track circumscribed circle is larger than the minimum side length of the shell part;
s4, controlling the steam generating device to be started by the control system, and conveying high-temperature steam to the steam access pipe in the first cleaning assembly through the air supply branch pipe, wherein the high-temperature steam is sprayed downwards from the nozzles on the sector plate; the second cleaning assembly moves upwards under the driving of the plurality of jacking cylinders, so that the steam spray pipe penetrates through a gap of the transmission line to move upwards to be close to the inside of the shell, and the inside of the shell is cleaned;
s5, adjusting the size and position of the screw by the steam spray guns on two sides of the protective cover under the adjustment of the hydraulic lifting seat to form an included angle between the nozzle and the outer surface of the shell part, and further cleaning the shell part by high-pressure steam from multiple directions to enable the oil dirt on the surface of the shell and inside to fall into the oil dirt collecting device.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010865263.4A CN112191584A (en) | 2020-08-25 | 2020-08-25 | Equipment for removing oil dirt of shell part and working method |
| PCT/CN2021/087188 WO2022041763A1 (en) | 2020-08-25 | 2021-04-14 | Device for removing oil and dirt from housing parts and working method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010865263.4A CN112191584A (en) | 2020-08-25 | 2020-08-25 | Equipment for removing oil dirt of shell part and working method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112191584A true CN112191584A (en) | 2021-01-08 |
Family
ID=74006158
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010865263.4A Withdrawn CN112191584A (en) | 2020-08-25 | 2020-08-25 | Equipment for removing oil dirt of shell part and working method |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN112191584A (en) |
| WO (1) | WO2022041763A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113305092A (en) * | 2021-07-29 | 2021-08-27 | 四川航天职业技术学院(四川航天高级技工学校) | Clamping device suitable for clear stifled of car fuel sprayer |
| WO2022041763A1 (en) * | 2020-08-25 | 2022-03-03 | 南京灵雀智能制造有限公司 | Device for removing oil and dirt from housing parts and working method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022041763A1 (en) * | 2020-08-25 | 2022-03-03 | 南京灵雀智能制造有限公司 | Device for removing oil and dirt from housing parts and working method |
| CN113305092A (en) * | 2021-07-29 | 2021-08-27 | 四川航天职业技术学院(四川航天高级技工学校) | Clamping device suitable for clear stifled of car fuel sprayer |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2022041763A1 (en) | 2022-03-03 |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20210108 |