CN212829549U - Material cooling and packing device - Google Patents
Material cooling and packing device Download PDFInfo
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- CN212829549U CN212829549U CN202020957667.1U CN202020957667U CN212829549U CN 212829549 U CN212829549 U CN 212829549U CN 202020957667 U CN202020957667 U CN 202020957667U CN 212829549 U CN212829549 U CN 212829549U
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- cooling
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- jacking
- air conditioner
- lifting
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Abstract
The utility model discloses a material cooling and packing device, which comprises a control host, a chain conveyor, a cooling system and a packing device; the chain conveyor comprises a driving chain wheel device, a driven chain wheel device and a conveying chain; the cooling system comprises a cooling culvert and an air conditioner, the air conditioner is hermetically communicated with the cooling culvert through an air conditioner pipeline, and the upper end part of the conveying chain penetrates through the cooling culvert; the packing device comprises a packing machine and a lifting rotating device; a packing mechanism of the packing machine is suspended above the conveying chain; the lifting rotating device is arranged below a packing mechanism of the packing device; the lifting and rotating device is provided with a sensor, and the sensor, the air conditioner and the like are connected with the control host. The utility model discloses can cool off simultaneously and pack, solve current water-cooling influence environment humidity, noise big, influence the pleasing to the eye problem of metal, can effectively reduce the manufacturing cost of enterprise, improve product appearance, improve the production environment.
Description
Technical Field
The utility model relates to a material packing field specifically is material cooling packing apparatus.
Background
In the metal smelting industry, after materials are formed by casting and the like, the materials need to be cooled before being packaged (mainly for packaging and labeling), and the currently generally adopted cooling mode is to cool the materials by a special water-cooling conveying line. The cooling mode causes the problems of large water mist, high air humidity and large noise in a workshop; and obvious water stain traces are easily left on the surface of the metal material after the circulating water is dried, so that the appearance quality of the material is influenced. Meanwhile, a special cooling conveying line is adopted for cooling, so that the production cost of an enterprise can be increased.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a material cooling packing apparatus to the metal smelting material water-cooling that has now on the existing market that proposes in solving above-mentioned background art can cause that workshop water smoke is big, air humidity is high, the noise is big, leave obvious water stain vestige on metal material's surface easily and influence material appearance quality, the high problem of manufacturing cost of enterprise.
The technical scheme of the utility model is realized like this: the material cooling and packing device comprises a control host, a chain conveyor, a cooling system and a packing device; the chain conveyor is arranged on the rack and comprises a driving chain wheel device, a driven chain wheel device and a conveying chain; the conveying chain is meshed with the driving chain wheel device and the driven chain wheel device; the driving chain wheel device is connected with the power device; the cooling system comprises a cooling culvert and an air conditioner, the air conditioner is hermetically communicated with the cooling culvert through an air conditioner pipeline, and the upper end part of the conveying chain penetrates through the cooling culvert; the packing device comprises a packing machine and a lifting rotating device; a packing mechanism of the packing machine is suspended above the conveying chain; the lifting rotating device is arranged below a packing mechanism of the packing device; the lifting rotating device is provided with a sensor, and the sensor, the motor, the air conditioner, the lifting rotating device and the packing machine are all connected with the control host.
Preferably, the number of the conveying chains is 2.
Preferably, the lifting rotating device comprises a lifting frame, a lifting oil cylinder A, a lifting oil cylinder B, a rotating device, a supporting plate, a guide rod A, a guide rod B and a bracket; the number of the jacking oil cylinders A is 2, 2 jacking oil cylinders A are respectively fixed on two sides of the jacking frame, and piston rods of the jacking oil cylinders A are connected with the bracket; the guide rod A is fixed on the bracket; the jacking oil cylinder B is fixed in the center of the jacking frame, and a piston rod of the jacking oil cylinder B is connected with the supporting plate; the guide rod B is fixed on the support plate; an infrared sensor is arranged on the bracket; position sensors A are arranged on two sides of the jacking frame; a position sensor B is arranged in the center of the jacking frame; the infrared sensor, the position sensor A, the jacking oil cylinder B and the rotating device are all electrically connected with the control host.
Preferably, the rotating device comprises a speed reduction motor, a pinion and a rotary support; the speed reducing motor is fixed on the supporting plate, and the pinion is connected with an output shaft of the speed reducing motor; the small ring of the rotary support is fixed on the supporting plate, and the large ring of the rotary support is arranged on the small ring through a bearing; the large ring is provided with a tray; the pinion is in meshing transmission with a large-circle straight wheel of the rotary support; the speed reducing motor is electrically connected with the control host.
Preferably, the number of the guide rods A is 2, and the guide rods A are symmetrically arranged by taking the jacking oil cylinder A as a center.
Preferably, the number of the guide rods B is 2, and the guide rods B are symmetrically arranged by taking the jacking oil cylinder B as a center.
By adopting the technical scheme, the beneficial effects of the utility model are that:
this kind of material cooling packing apparatus can cool off simultaneously and pack, solve current water-cooling influence environment humidity, noise big, influence the pleasing to the eye problem of metal, can effectively reduce enterprise's manufacturing cost, improves product appearance, improves the production environment.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a front view of fig. 1.
FIG. 3 is a schematic structural view of a lifting and rotating device;
FIG. 4 is a left side view of FIG. 3;
wherein: 1. a chain conveyor; 2. a cooling system; 3. a baling machine; 4. lifting the rotating device; 101. a frame; 102. a conveying chain; 103. a driven sprocket arrangement; 104. a drive sprocket assembly; 105. a motor; 201. cooling the culvert; 202. a cold air pipeline; 203. an air conditioner; 301. a cantilever; 401. jacking a frame; 402. a bracket; 403. a tray; 404. a rotating device; 405. a support plate; 406; a guide rod B; 407. a jacking oil cylinder B; 408. a guide rod A; 409. a jacking oil cylinder A; 4041. a reduction motor; 4042 pinion gear; 4043. a small circle; 4044. and (5) large circles.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1-4, the material cooling and packing apparatus includes a control host (not shown), a chain conveyor, a cooling system, and a packing apparatus.
The chain conveyor is arranged on the rack and comprises a driving chain wheel device, a driven chain wheel device and a conveying chain; the conveying chain is meshed with the driving chain wheel device and the driven chain wheel device; the driving chain wheel device is connected with a power device (a motor).
The cooling system comprises a cooling culvert and an air conditioner, the air conditioner is hermetically communicated with the cooling culvert through an air conditioner pipeline, and the upper end part of the conveying chain penetrates through the cooling culvert.
The packing device comprises a packing machine and a lifting rotating device; a packing mechanism of the packing machine is suspended above the conveying chain; the lifting and rotating device is arranged below a packing mechanism of the packing device.
A sensor 302 is arranged below a cantilever 301 of the packaging machine. The sensor, the motor, the air conditioner, the lifting and rotating device and the packing machine are all connected with the control host.
The jacking rotating device comprises a jacking frame, a jacking oil cylinder A, a jacking oil cylinder B, a rotating device, a supporting plate, a guide rod A, a guide rod B and a bracket.
The number of the jacking oil cylinders A is 2, 2 jacking oil cylinders A are respectively fixed on the left side and the right side of the jacking frame, and piston rods of the jacking oil cylinders A are connected with the bracket; the guide rod A is fixed on the bracket; the number of the guide rods A is 2, and the guide rods A are symmetrically arranged by taking the jacking oil cylinder A as a center.
The jacking oil cylinder B is fixed in the center of the jacking frame, and a piston rod of the jacking oil cylinder B is connected with the supporting plate; the guide rod B is fixed on the support plate; the number of the guide rods B is 2, and the guide rods B are symmetrically arranged by taking the jacking oil cylinders B as centers.
The rotating device comprises a speed reducing motor, a pinion and a rotary support; the speed reducing motor is fixed on the supporting plate, and the pinion is connected with an output shaft of the speed reducing motor; the small ring of the rotary support is fixed on the supporting plate, and the large ring of the rotary support is arranged on the small ring through a bearing; the large ring is provided with a tray; the pinion is in meshed transmission with a large-circle straight wheel of the rotary support.
An infrared sensor is arranged on the bracket; position sensors A are arranged on two sides of the jacking frame; a position sensor B is arranged in the center of the jacking frame; the infrared sensor, the position sensor A, the position sensor B, the jacking oil cylinder A, the jacking oil cylinder B and the rotary speed reduction motor are all electrically connected with the control host.
Specifically, the number of conveying chains is 2, and the symmetry sets up in the frame, and forms the neutral gear between two conveying chains, conveniently lifts rotary device and lifts the material to the required height of baling press packing from this neutral gear.
Specifically, the upper end part of the conveying chain penetrates through the cooling culvert, so that the materials can conveniently penetrate through the cooling culvert in the process of moving along with the conveying chain. The material is cooled during the process of passing through the cooling culvert.
In this embodiment, the control host is a PLC, specifically SIEMENS SIMATIC S7-1200; the sensor is a SICK photoelectric sensor; the specific structure of the packer, Jie Rui brand of Germany, agency of Hiloeld science and technology Limited in Shenzhen, is disclosed in patent No. 201721531913.1, and will not be described herein.
The working principle is as follows: the materials are carried to a conveying chain of a chain conveyor through feeding devices such as an external stacking robot, a forklift or a crane, a power device drives a driving chain wheel device and a driving chain wheel device to drive the conveying chain, the conveying chain drives the materials to move, and the materials pass through a cooling culvert in the process of moving along with the conveying chain. The cold air discharged by the air conditioner is transmitted to the cooling culvert through the cold air pipeline, and the cold air cools the materials in the cooling culvert. The length of the cooling culvert can be designed according to the required cooling time, and the power of the air conditioner can be configured into one or more than one according to the requirement of the cooling power.
When the conveying chain with the materials passes through the cooling culvert, the infrared sensor on the bracket detects that the zinc stack is in place, a signal is sent to the control host, and the control host sends an instruction to the jacking oil cylinder A; after the jacking oil cylinder A receives the signal, the piston rod extends out to drive the bracket to move upwards to support the zinc pile; when the position sensor A detects that the tray is lifted in place, a signal is sent to the control host, and the control host controls the packing machine to complete transverse packing; after the packaging of the packaging machine is finished, the control host sends an instruction to the jacking oil cylinder A again; the jacking oil cylinder A retracts the piston rod of the jacking oil cylinder A to drive the bracket to retract, and the zinc pile moves downwards; the position sensor B sends a signal to the control host after detecting that the zinc stack is lowered in place, and the control host sends an instruction to the jacking oil cylinder B after receiving the signal; after the jacking oil cylinder B receives the signal, the piston rod extends out to drive the tray to move upwards to support the zinc pile; the position sensor A sends a signal to the control host after detecting that the tray is lifted in place, and the control host sends an instruction to the speed reducing motor; the speed reducing motor rotates for a set speed and a set number of turns to drive the tray and the zinc stacks to rotate to a certain angle, and after the tray and the zinc stacks rotate to the proper position, a signal is sent to the control host machine, and the control host machine controls the packing machine to complete vertical packing; and then the control host sends an instruction to the jacking oil cylinder B, a piston rod of the jacking oil cylinder B descends to drive the tray to descend, and the packaged zinc stacks can be placed on the conveying chain after the tray descends in place because the upper plane of the lifting rotating device is lower than the upper end surface of the conveying chain. Then the control host computer controls the motor to restart again, conveys the material to the unloading station through the conveyor chain.
In the process, the materials are cooled by cold air, so that the adverse effect of water cooling on the working environment and the influence of the water cooling on the appearance quality of the metal materials are avoided; meanwhile, cooling and packaging are completed on the same conveying line, and the processing and manufacturing cost and the production and operation cost are greatly reduced compared with the combination of an independent cooling line and a packaging line.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. Material cooling packing apparatus, its characterized in that includes: the control host machine, the chain conveyor, the cooling system and the packing device;
the chain conveyor is arranged on the rack and comprises a driving chain wheel device, a driven chain wheel device and a conveying chain; the conveying chain is meshed with the driving chain wheel device and the driven chain wheel device; the driving chain wheel device is connected with the power device;
the cooling system comprises a cooling culvert and an air conditioner, the air conditioner is hermetically communicated with the cooling culvert through an air conditioner pipeline, and the upper end part of the conveying chain penetrates through the cooling culvert;
the packing device comprises a packing machine and a lifting rotating device; a packing mechanism of the packing machine is suspended above the conveying chain; the lifting rotating device is arranged below a packing mechanism of the packing device;
the lifting rotating device is provided with a sensor, and the sensor, the motor, the air conditioner, the lifting rotating device and the packing machine are all connected with the control host.
2. The material cooling and packaging device of claim 1, wherein: the number of the conveying chains is 2.
3. The material cooling and baling device as defined in any one of claims 1 or 2, wherein: the lifting rotating device comprises a lifting frame, a lifting oil cylinder A, a lifting oil cylinder B, a rotating device, a supporting plate, a guide rod A, a guide rod B and a bracket; the number of the jacking oil cylinders A is 2, 2 jacking oil cylinders A are respectively fixed on two sides of the jacking frame, and piston rods of the jacking oil cylinders A are connected with the bracket; the guide rod A is fixed on the bracket; the jacking oil cylinder B is fixed in the center of the jacking frame, and a piston rod of the jacking oil cylinder B is connected with the supporting plate; the guide rod B is fixed on the support plate; an infrared sensor is arranged on the bracket; position sensors A are arranged on two sides of the jacking frame; a position sensor B is arranged in the center of the jacking frame; the infrared sensor, the position sensor A, the jacking oil cylinder B and the rotating device are all electrically connected with the control host.
4. The material cooling and baling device as in claim 3 wherein said rotating means includes a gear motor, a pinion, a swivel support; the speed reducing motor is fixed on the supporting plate, and the pinion is connected with an output shaft of the speed reducing motor; the small ring of the rotary support is fixed on the supporting plate, and the large ring of the rotary support is arranged on the small ring through a bearing; the large ring is provided with a tray; the pinion is in meshing transmission with a large-circle straight wheel of the rotary support; the speed reducing motor is electrically connected with the control host.
5. The material cooling and packaging device according to claim 3, wherein the number of the guide rods A is 2, and the guide rods A are symmetrically arranged with the jacking cylinder A as the center.
6. The material cooling and packaging device according to claim 3, wherein the number of the guide rods B is 2, and the guide rods B are symmetrically arranged with the jacking cylinder B as the center.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020957667.1U CN212829549U (en) | 2020-06-01 | 2020-06-01 | Material cooling and packing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020957667.1U CN212829549U (en) | 2020-06-01 | 2020-06-01 | Material cooling and packing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212829549U true CN212829549U (en) | 2021-03-30 |
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ID=75168625
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020957667.1U Active CN212829549U (en) | 2020-06-01 | 2020-06-01 | Material cooling and packing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212829549U (en) |
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2020
- 2020-06-01 CN CN202020957667.1U patent/CN212829549U/en active Active
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