CN212707655U

CN212707655U - Feeding device for processing vinyl

Info

Publication number: CN212707655U
Application number: CN202021366324.4U
Authority: CN
Inventors: 申志永; 贺华勇
Original assignee: Dongguan Nuocheng Automation Technology Co ltd
Current assignee: Shanwei Nuocheng Automation Technology Co ltd
Priority date: 2020-07-13
Filing date: 2020-07-13
Publication date: 2021-03-16
Anticipated expiration: 2030-07-13

Abstract

The utility model provides a material feeding unit for processing vinyl relates to the vinyl processing field, the on-line screen storage device comprises a base, the top fixed mounting of base has gear motor, the carousel is installed to gear motor's output, the surface of carousel is equipped with a plurality of trompils, one side of base is equipped with the air-blower. This a material feeding unit for processing vinyl, through gear motor, the carousel, trompil and manipulator support's cooperation is used, is using in the cooperation through furnace frame, the bottom plate, the medium plate, the connecting plate, location dog, elasticity bolt, bullet jump pin, realizes the automatic unloading operation of going up of the mould in-process of vinyl baking, improves production efficiency, has reduced the cost of labor, improves through the furnace frame to current vinyl oven, can cooperate this material feeding unit to realize material loading and unloading, automatic transformation cost greatly reduced.

Description

Feeding device for processing vinyl

Technical Field

The utility model relates to a vinyl processing technology field specifically is a material feeding unit for processing vinyl.

Background

The vinyl is a technological method for making toys, the materials made by the method are soft and elastic, and are generally used for making toys, generally hollow, but solid, and the cost is high. The doors of vinyl puppets are very diverse, and from the earliest and most popular hong Kong street culture to the current classification of the eight flowers, vinyl covers every corner of entertainment life. The enamel coating technology is that copper (or other metal, the process is not known for a while) is coated on the surface of a prototype layer by layer, then the copper layer forms a simple metal mould, then PVC pasty resin (also PVC particles) is added with various plasticizers to adjust the hardness and the like to form a latex state, then the latex state is poured into the prepared metal mould, the mould is placed on fire for baking, and finally the mould is opened to take out the product.

At present, when the vinyl is processed, the mold needs to be placed on fire for baking, the mold is rotated ceaselessly to be heated uniformly, then the mold is taken out for cooling, the mold is opened for taking out a product, the existing vinyl processing procedure cannot realize comprehensive automation, the raw materials can be fed into a vinyl oven for processing, and the full-automatic operation of the feeding and discharging process cannot be well realized.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Not enough to prior art, the utility model provides a material feeding unit for processing vinyl has solved the problem mentioned in the above-mentioned background art.

(II) technical scheme

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: the utility model provides a material feeding unit for processing vinyl, includes the base, the top fixed mounting of base has gear motor, the carousel is installed to gear motor's output, the surface of carousel is equipped with a plurality of trompils, one side of base is equipped with the air-blower, and the air outlet of air-blower is just to one of them trompil, the top of carousel is equipped with the manipulator support, fixed mounting has sharp module on the manipulator support, be equipped with the first manipulator of slidable and second manipulator on the sharp module.

More specifically, first manipulator includes first support, the shifting block cylinder is installed to the one end of first support, a shifting block is connected in the one end drive of shifting block cylinder.

More specifically, the second manipulator includes the second support, second support one end fixed mounting has the translation cylinder, a lift cylinder is connected in the piston rod drive of translation cylinder, the piston rod drive of lift cylinder is connected with a revolving cylinder, the revolving cylinder drive is connected with a clip cylinder.

More specifically, the second manipulator includes the second support, second support one end is connected with a lift cylinder, the piston rod drive of lift cylinder is connected with the translation cylinder, the piston rod of translation cylinder is connected with a briquetting.

More particularly, the baking oven also comprises an oven frame for fixing the vinyl mould frame for baking.

More specifically, the furnace frame includes the connecting plate, the one end of connecting plate is connected with the bottom plate, the outside fixed mounting of bottom plate has the location dog, the top fixed mounting of connecting plate has the roof, be equipped with the medium plate between roof and the bottom plate, be provided with the elasticity bolt between medium plate and the roof, the one end of elasticity bolt is equipped with the spring, the other end of elasticity bolt is equipped with the butterfly convex part, the middle part of elasticity bolt is equipped with the card face, the center of medium plate is equipped with the butterfly hole.

More specifically, the stove frame comprises a bottom frame and a top frame which are fixedly connected together, a positioning stop block is fixedly mounted at the edge of the bottom frame, a bounce pin is fixedly mounted on the top frame, and the bounce pin comprises a bounce pin core positioned at the bottom end and a pressing head positioned at the top end of the bounce pin core.

More specifically, the vinyl mould frame includes die carrier down, the last fixed surface of die carrier installs the support arm down, the upper end fixed mounting of support arm has last die carrier, go up and be equipped with vinyl mould unit between die carrier and the lower die carrier, the center of going up the die carrier is provided with the locating hole.

(III) advantageous effects

The utility model provides a material feeding unit for processing vinyl. Has the following beneficial effects:

1. this a material feeding unit for processing vinyl uses through gear motor, carousel, trompil and manipulator support's cooperation, uses in the cooperation through furnace frame, bottom plate, medium plate, connecting plate, location dog, elasticity bolt, bounce the round pin, realizes the automatic operation of locking and breaking away from between vinyl mould frame and the furnace frame of vinyl mould in-process, has improved production efficiency, has reduced the cost of labor.

2. This a material feeding unit for processing vinyl uses through the cooperation of first support, shifting block cylinder, shifting block, second support, translation cylinder, lift cylinder and sharp module, realizes the last mould lower mould operation that makes a round trip to come and go between vinyl mould frame and the furnace frame, automatic transformation cost greatly reduced.

Drawings

Fig. 1 is a schematic overall structure diagram of the present invention;

fig. 2 is a schematic structural view of a first robot and a second robot;

FIG. 3 is a schematic perspective view of a first embodiment of a hob;

FIG. 4 is a front view of a first embodiment of a hob;

FIG. 5 is a schematic structural view of a furnace frame after a vinyl frame is fixed;

FIG. 6 is a schematic structural diagram of another embodiment of a second robot;

fig. 7 is a schematic structural view of another embodiment of the hob.

Detailed Description

The invention is explained in more detail below with reference to the figures and examples.

The embodiment of the utility model provides a material feeding unit for processing vinyl, as shown in fig. 1-5, including base 1 and furnace frame 3, the top fixed mounting of base 1 has gear motor 11, gear motor 11's output is installed carousel 12, the surface of carousel 12 has seted up trompil 13, through setting up base 1 and gear motor 11 and the cooperation of carousel 12 and carousel 13, make base 1 better support gear motor 11, make gear motor 11 rotate and drive carousel 12 and carousel 13 and carry out steady rotation, one side of base 1 is equipped with air-blower 14, can supply air to the oven through setting up air-blower 14, make the fire in the oven more flourishing, the top of carousel 12 is equipped with manipulator support 21, the outside fixed mounting of manipulator support 21 has straight line module 211, the outside of straight line module 211 is equipped with first manipulator and second manipulator respectively, through the cooperation that sets up manipulator support 21 and sharp module 211, make control furnace frame 3 that first manipulator and second manipulator can be better go on going up the vinyl mould unloading, the upper surface of furnace frame 3 is equipped with vinyl mould frame 300, vinyl mould frame 300 includes die carrier 311 down, the last fixed surface of die carrier 311 installs support arm 313, the one end fixed mounting of support arm 313 has last die carrier 312, be equipped with vinyl mould unit 314 between last die carrier 312 and the lower die carrier 311, the center of going up die carrier 312 is provided with the locating hole, through setting up the cooperation of die carrier 311 and last die carrier 312 and support arm 313 and vinyl mould unit 314 down, make that the vinyl is better toast.

The first manipulator comprises a first support 22, a shifting block cylinder 221 is fixedly mounted at one end of the first support 22, a shifting block 222 is connected to one end of the shifting block cylinder 221 in a driving mode, the edge of the vinyl mould base 300 is hooked through the cooperation of the first support 22, the shifting block cylinder 221 and the shifting block 222, the vinyl mould is pushed to move to the furnace frame 3 through the first support 22, and the edge of the vinyl mould is clamped by a positioning stop block 34 on a bottom plate 31 of the furnace frame 3 to be fixed.

The second manipulator comprises a second bracket 23, a translation cylinder 231 is fixedly installed on the second bracket 23, one end of the translation cylinder 231 is in driving connection with a lifting cylinder 232, one end of the lifting cylinder 232 is in driving connection with a rotating cylinder 233, one end of the rotating cylinder 233 is in driving connection with a clamp cylinder 234, by arranging the second bracket 23 and the translation cylinder 231 and matching the lifting cylinder 232, the rotating cylinder 233 and the clamp cylinder 234, the translation cylinder 231 drives the clamp cylinder 234 to move forward, the clamp cylinder 234 drives the clamp to clamp the clamping surface 36 of the elastic bolt 35, then the rotating cylinder 233 drives the elastic bolt 35 to rotate for a certain angle (in an initial state, the elastic bolt 35 abuts against the butterfly hole 38 of the middle plate 32 through the butterfly convex part 37, the spring 39 is in a compression state), then the lower end of the elastic bolt 35 is separated from the block of the butterfly hole 38, and is downwards inserted into a central through hole (positioning hole) on the vinyl mould frame 300 under the elastic, the vinyl frame 300 is tightly fixed to the frame and starts to rotate and bake inside the oven.

The furnace frame 3 comprises a connecting plate 33, one end of the connecting plate 33 is connected with a bottom plate 31, a positioning stop block 34 is fixedly arranged on the outer side of the bottom plate 31, a top plate 321 is fixedly arranged at the top of the connecting plate 33, a middle plate 32 is arranged at the bottom of the top plate 321, and the connecting plate 33, the bottom plate 31, the positioning stop block 34 and the top plate 321 are matched with each other, so that the vinyl mould is baked while rotating in an oven, and meanwhile, the vinyl mould frame 300 is fixedly baked in a clamping manner.

Be provided with elasticity bolt 35 between medium plate 32 and the roof 321, the one end of elasticity bolt 35 is equipped with spring 39, the other end of elasticity bolt 35 is equipped with butterfly convex part 37, the middle part of elasticity bolt 35 is equipped with card face 36, be equipped with the butterfly hole 38 just right with elasticity bolt 35 on the medium plate 32, through the cooperation that sets up elasticity bolt 35 and spring 39 and butterfly convex part 37 and card face 36, be convenient for cooperate first support 22 and second support 23 to carry out pulling out vinyl mould frame 300 from the oven, realize automatic unloading.

All the electric equipment in the scheme supplies power through the external power supply.

The working principle of the first embodiment is as follows: when the furnace frame 3 is used for replacing the existing furnace frame in the existing vinyl oven, the shifting block cylinder 221 of the first manipulator drives the shifting block 222 to rotate to hook the edge of the vinyl mould frame 300, the first manipulator and the second manipulator move forwards simultaneously, the first manipulator pushes the vinyl mould to move onto the furnace frame 3, the positioning stop block 34 on the bottom plate 31 of the furnace frame 3 clamps the edge of the vinyl mould to be fixed, the translation cylinder 231 of the second manipulator drives the clamp cylinder 234 to move forwards, the clamp cylinder 234 drives the clamp to clamp the clamping surface 36 of the elastic bolt 35, the rotary cylinder 233 drives the elastic bolt 35 to rotate for a certain angle (the elastic bolt 35 is abutted to the butterfly hole 38 of the middle plate 32 through the butterfly convex part 37 in the initial state, the spring 39 is in a compression state), then the lower end of the elastic bolt 35 is separated from the block of the butterfly hole 38 and is downwards inserted into the central through hole on the vinyl mould frame 300 under the elastic action of the spring 39, the vinyl mould frame 300 is completely fixed, and the baking is started while rotating in the oven; after the enamel in the mold is baked, the clamp cylinder 234 is driven to move forwards by the translation cylinder 231, the clamp cylinder 234 is driven to move upwards by the lifting cylinder 232, the clamp of the clamp cylinder 234 moves to the clamping surface 36 again to clamp the clamping surface 36, then the elastic bolt 35 is driven to move upwards by the lifting cylinder 232, the lower end of the elastic bolt 35 is pulled out from a central through hole (positioning hole) and a butterfly hole 38 of the enamel mold frame 300, then the elastic bolt 35 is driven to rotate by the rotation cylinder 233 for a certain angle, the lower end of the elastic bolt 35 abuts against the butterfly hole 38, then the shifting block cylinder 221 of the first manipulator drives the shifting block 222 to rotate to hook the edge of the enamel mold frame 300, and then the enamel mold frame 300 is pulled out from an oven.

Fig. 6 and 7 show a schematic structural diagram of another embodiment (embodiment two) of the second manipulator and the furnace frame, in this embodiment two, the second manipulator includes a second support 23, a lifting cylinder 235 is fixedly installed at one end of the second support 23, one end of the lifting cylinder 235 is in driving connection with a translation cylinder 236, and a pressing block 237 is installed on a piston rod of the translation cylinder 236.

The stove frame 3 'in the second embodiment comprises a bottom frame 31' and a top frame 33 'which are fixedly connected together, a positioning stop 34' is fixedly arranged on the edge of the bottom frame 31 ', a bounce pin 35' is fixedly arranged on the top frame 33 ', and the bounce pin 35' comprises a bounce pin core 351 'positioned at the bottom end and a pressing head 352' positioned at the top end of the bounce pin core.

Working principle of the second embodiment: the bounce pin 35 'on the furnace frame 3' in the second embodiment is similar to the structure of the existing bounce ball-point pen, and the technical principle is the prior art, which will not be described herein, the second mechanical arm moves to move the pressing block 237 above the side of the bounce pin 35 ', then the translational cylinder 236 drives and extends the pressing block 237 to the position right above the bounce pin 35', then the lifting cylinder 235 drives the pressing block 237 to press down the pressing head 352 ', so that the bottom end of the bounce pin 351' extends into the positioning hole of the upper mold frame 312 to fix the vinyl mold frame 300, after the mold baking is completed, the pressing block 237 presses down the pressing head 352 'again, so that the bounce pin 351' bounces from the positioning hole and then disengages from the positioning hole, thereby facilitating the subsequent mold pulling out from the furnace frame.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a material feeding unit for processing vinyl, includes the base, its characterized in that: the top fixed mounting of base has gear motor, the carousel is installed to gear motor's output, the surface of carousel is equipped with a plurality of trompils, one side of base is equipped with the air-blower, and the air outlet of air-blower is just to one of them trompil, the top of carousel is equipped with the manipulator support, fixed mounting has sharp module on the manipulator support, be equipped with the first manipulator of slidable and second manipulator on the sharp module.

2. The feeding device for processing vinyl according to claim 1, characterized in that: the first manipulator comprises a first support, a shifting block cylinder is installed at one end of the first support, and one end of the shifting block cylinder is connected with a shifting block in a driving mode.

3. The feeding device for processing vinyl according to claim 1, characterized in that: the second manipulator comprises a second support, a translation cylinder is fixedly mounted at one end of the second support, a piston rod of the translation cylinder is connected with a lifting cylinder in a driving mode, a piston rod of the lifting cylinder is connected with a rotating cylinder in a driving mode, and the rotating cylinder is connected with a clamp cylinder in a driving mode.

4. The feeding device for processing vinyl according to claim 1, characterized in that: the second manipulator comprises a second support, one end of the second support is connected with a lifting cylinder, a piston rod of the lifting cylinder is connected with a translation cylinder in a driving mode, and a piston rod of the translation cylinder is connected with a pressing block.

5. The feeding device for processing vinyl according to claim 1, characterized in that: also comprises a furnace frame used for fixing the vinyl mould frame for baking.

6. The feeding device for processing vinyl according to claim 5, wherein: the stove frame comprises a connecting plate, one end of the connecting plate is connected with a bottom plate, a positioning stop block is fixedly mounted on the outer side of the bottom plate, a top plate is fixedly mounted at the top of the connecting plate, a middle plate is arranged between the top plate and the bottom plate, an elastic bolt is arranged between the middle plate and the top plate, one end of the elastic bolt is provided with a spring, the other end of the elastic bolt is provided with a butterfly convex part, the middle part of the elastic bolt is provided with a clamping surface, and a butterfly hole is formed in the center of the middle.

7. The feeding device for processing vinyl according to claim 5, wherein: the furnace frame comprises a bottom frame and a top frame which are fixedly connected together, a positioning stop block is fixedly installed at the edge of the bottom frame, a bounce pin is fixedly installed on the top frame, and the bounce pin comprises a bounce pin core positioned at the bottom end and a pressing head positioned at the top end of the bounce pin core.

8. The feeding device for processing vinyl according to claim 5, wherein: the vinyl mould frame comprises a lower mould frame, a support arm is fixedly mounted on the upper surface of the lower mould frame, an upper mould frame is fixedly mounted at the upper end of the support arm, a vinyl mould unit is arranged between the upper mould frame and the lower mould frame, and a positioning hole is formed in the center of the upper mould frame.