CN215511540U

CN215511540U - Tile press

Info

Publication number: CN215511540U
Application number: CN202122024096.3U
Authority: CN
Inventors: 赵宝峰; 傅欢锋; 邢永亚; 邱兴榕
Original assignee: Zhejiang Elephant New Material Co Ltd
Current assignee: Zhejiang Elephant New Material Co Ltd
Priority date: 2021-08-25
Filing date: 2021-08-25
Publication date: 2022-01-14
Anticipated expiration: 2031-08-25

Abstract

The application relates to a tile press, which comprises a frame, an upper pressing module, a lower pressing module, a hydraulic cylinder and a guide post, wherein the frame is provided with a feeding end, the discharge end, the push down module includes the die body, first template, the second template, the die body is located the push down module under, first template is located one side of die body towards the feed end, the second template is located one side of die body towards the discharge end, be equipped with telescopic cylinder in the frame, first template and second template setting are on telescopic cylinder's piston rod, be equipped with clamping device in the frame, clamping device includes the lift cylinder, the translation cylinder, the centre gripping cylinder, the lift cylinder is established in the frame and is located one side of first template towards the feed end, the translation cylinder is established on the piston rod of lift cylinder, the centre gripping cylinder is the double-rod cylinder, the centre gripping cylinder is established on the piston rod of translation cylinder and with translation cylinder parallel arrangement, all be equipped with the clamping piece on the piston rod at centre gripping cylinder both ends. This application can alleviate workman's intensity of labour.

Description

Tile press

Technical Field

The application relates to the field of tile production, in particular to a tile forming press.

Background

The tile press is a machine which is produced by material placing, forming and post-forming cutting, has flat and beautiful appearance, uniform paint lines, high strength and durability, and is widely applied to industrial and civil buildings, such as houses, warehouses, gymnasiums, exhibition halls, movie theaters and other house surfaces and walls.

The patent of the chinese utility model with the publication number of CN2928437Y discloses a hydraulic tile press, which comprises a frame, a vertical arm, a machine head, an upper pressing die, a lower pressing die, and a power device for driving the upper pressing die to press down, wherein the power device comprises a hydraulic pump, a motor for driving the hydraulic pump to work, and a hydraulic cylinder driven by the hydraulic pump, a piston rod of the hydraulic cylinder is fixedly connected with the upper pressing die, an overflow valve and a manual reversing valve are also arranged on a hydraulic pipeline, and a liquid charging valve is also arranged on an oil inlet pipeline of a rodless cavity of the hydraulic cylinder; the utility model discloses a tile atress that produces is even, and shaping density is big, intensity is high, and is difficult broken.

With respect to the related art among the above, the inventors consider that the following drawbacks exist: this application needs the manual work to take off the tile in the die down after the tile compression moulding, and workman's working strength is high.

SUMMERY OF THE UTILITY MODEL

In order to in the tile press forming back, in time take off the tile at tile press, reduce workman's work load, this application provides a tile press.

The application provides a tile press adopts following technical scheme:

the tile press comprises a frame, and an upper pressing module, a lower pressing module, a hydraulic cylinder and a guide post which are arranged on the frame, wherein the guide post is vertically arranged, the upper pressing module is arranged on a piston rod of the hydraulic cylinder, the upper pressing module and the lower pressing module form a cavity for forming tiles, a feeding end and a discharging end are arranged on the frame, the lower pressing module comprises a die body, a first die plate and a second die plate, the die body is arranged on the frame and is positioned under the upper pressing module, the first die plate is positioned at one side of the die body, which faces the feeding end, the second die plate is positioned at one side of the die body, which faces the discharging end, a telescopic cylinder is arranged on the frame, the first die plate and the second die plate are arranged on a piston rod of the telescopic cylinder, a clamping device is arranged on the frame, and the clamping device comprises a lifting cylinder, Translation cylinder, centre gripping cylinder, the lift cylinder sets up just be located in the frame first template orientation one side of feed end, the translation cylinder sets up on the piston rod of lift cylinder, the piston rod of translation cylinder is followed the feed end orientation ejection of compact end direction sets up, the centre gripping cylinder is two pole cylinders, the centre gripping cylinder sets up on the piston rod of translation cylinder and with translation cylinder parallel arrangement, all be provided with the clamping piece on the piston rod at centre gripping cylinder both ends, the clamping piece forms the centre gripping mouth that is used for the centre gripping tile.

Through adopting above-mentioned technical scheme, during operation, the piston rod of pneumatic cylinder drives the last moulding-die group and moves down, makes last moulding-die group and the die cavity that pushes down the module formation and be used for the shaping tile, and after the tile shaping, the piston rod of pneumatic cylinder drives last moulding-die group and moves up, makes last moulding-die group leave and pushes down the module. Then the piston rod of telescopic cylinder moves down for first template and second template slide down, thereby make the tile expose towards the side of feed end and towards the side of discharge end. The telescopic link of translation cylinder moves toward the discharge end, drive the centre gripping cylinder and remove directly over the tile, then the piston rod of lift cylinder moves down, drive the centre gripping cylinder and move down, and make the clamping piece of centre gripping cylinder be located the both sides that the tile exposes, then the piston rod shrink of centre gripping cylinder, make the clamping piece clip the tile, then the piston rod rebound of lift cylinder, make the tile leave and push down the module, then the piston rod of translation cylinder moves to the discharge end and makes the tile shift out the discharge end, then the piston rod of lift cylinder moves down, the piston rod extension of centre gripping cylinder, accomplish and unload, at last all cylinders reset. Need not the manual work and take off the tile, alleviateed workman's working strength.

Optionally, the mutually facing surfaces of the clamping pieces are provided with rubber sheets.

By adopting the technical scheme, a buffering effect is realized on the clamping process, and the possibility of tile damage is reduced.

Optionally, the upper pressing die assembly comprises a pressing seat and an upper pressing die, the pressing seat is arranged on a piston rod of the hydraulic cylinder, the pressing seat is connected to the guide post in a sliding manner, an electromagnet is arranged on the pressing seat, and the upper pressing die is made of a magnetic material.

Through adopting above-mentioned technical scheme, the electro-magnet on the pressure seat makes the upper die adsorb on pressing the seat, and the piston rod drive of pneumatic cylinder presses the seat and moves down for the upper die compresses tightly and pushes down the module, and after the tile shaping, the piston rod drive of pneumatic cylinder presses the seat and moves up, makes the upper die leave and pushes down the module, utilizes the electro-magnet to adsorb the upper die, is convenient for change the upper die.

Optionally, a plurality of first rods are vertically arranged on the upper pressing module, the top ends of the first rods are arranged on the pressing base, the bottom ends of the first rods are connected with second rods in a sliding manner, positioning holes corresponding to the second rods are formed in the upper pressing die, and the bottom ends of the second rods extend into the positioning holes.

Through adopting above-mentioned technical scheme, when the pressing die was adsorbed in the electro-magnet circular telegram, the second pole had played the positioning action to last moulding-die for go up the moulding-die and can not take place the dislocation at the in-process that rises, the second pole slides with first pole and is connected, when needing to be changed the moulding-die, only need with the electro-magnet outage, the second pole upwards slide can.

Optionally, the push down module is provided with a plurality ofly and follow level and perpendicular to the feed end arrives the direction evenly distributed of discharge end, be provided with the connecting plate on the piston rod of lift cylinder, the connecting plate is followed the perpendicular to the feed end arrives the direction setting of discharge end, the translation cylinder is provided with a plurality ofly, and is a plurality of the setting of translation cylinder is in just follow level and perpendicular to on the connecting plate the feed end arrives the direction evenly distributed of discharge end.

By adopting the technical scheme, a plurality of tiles can be produced simultaneously, and the production efficiency of the machine is improved.

Optionally, horizontal limiting holes are formed in the side walls of the plurality of die bodies, limiting rods which are the same as the limiting holes in number and correspond to the plurality of limiting holes in one-to-one correspondence are arranged on the rack in a sliding mode along the length direction of the limiting holes, and the limiting rods are inserted into the limiting holes.

Through adopting above-mentioned technical scheme, the gag lever post is pegged graft in spacing hole, has fixed the die body for when last moulding-die rebound, can not drive and push down the module and up-move.

Optionally, a connecting rod is arranged on the frame, the connecting rod is located on one side, back to the die body, of the first die plate, and the limiting rods are arranged on the connecting rod.

Through adopting above-mentioned technical scheme, the pulling connecting rod removes, just can drive many gag lever posts simultaneously and remove, the operation of being convenient for.

Optionally, a rack is arranged on the connecting rod, the rack is arranged along the length direction of the connecting rod, a gear is arranged on the rack, the gear is meshed with the rack, and an adjusting shaft is coaxially arranged on the gear.

Through adopting above-mentioned technical scheme, utilize and rotate the regulating spindle, make gear revolve, and then drive the rack and remove to make the connecting rod remove along frame width direction, the operation of being convenient for.

Optionally, a gear box is arranged on the rack, a mounting cavity is formed in the gear box, the connecting rod penetrates through the outer wall of the gear box body and stretches into the mounting cavity, the gear is arranged in the mounting cavity, and the adjusting shaft is vertically arranged and penetrates out of the top wall of the gear box body.

Through adopting above-mentioned technical scheme, gear and rack setting have effectually reduced the interference of dust on the frame to gear and rack in the gear box.

Optionally, a connecting portion facilitating rotation of the adjusting shaft is arranged at a part of the adjusting shaft penetrating out of the top wall of the gear box body.

Through adopting above-mentioned technical scheme, utilize and rotate connecting portion to drive gear revolve, the operation is convenient.

In summary, the present application includes at least one of the following beneficial technical effects:

1. when the tile discharging device works, the tile is clamped out of the lower pressing die by the clamping device and then is conveyed to the discharging end, the tile is not required to be taken down manually, and the labor intensity of workers is reduced;

2. the rubber sheet is arranged on the surface of the clamping sheet, which is in contact with the tile, so that a buffering effect is realized on the clamping process, and the possibility of damage to the tile is reduced;

3. the electro-magnet on pressing the seat makes last moulding-die adsorb on pressing the seat, and the piston rod drive of pneumatic cylinder presses the seat and down removes for go up the moulding-die and compress tightly down the module, and after the tile shaping, the piston rod drive of pneumatic cylinder presses the seat and up removes, makes and goes up the moulding-die and leaves the module of pushing down, utilizes the electro-magnet to adsorb last moulding-die, is convenient for more change moulding-die.

Drawings

Fig. 1 is a schematic perspective view of a tile press according to an embodiment of the present disclosure.

Fig. 2 is a schematic perspective view of an upper press module in the embodiment of the present application.

Fig. 3 is an exploded view of the first rod, the second rod, and the upper die in the example of the present application.

Fig. 4 is a schematic perspective view of an upper die and a lower die set according to an embodiment of the present application.

Fig. 5 is a schematic perspective view of a clamping device in an embodiment of the present application.

Fig. 6 is a schematic diagram for showing the structures and the positional relationships of the limiting rod, the third rod, the connecting rod and the gear box in the embodiment of the present application.

Fig. 7 is a sectional view of a gear box in the embodiment of the present application, which shows the mounting positional relationship of a gear and a rack.

Fig. 8 is a sectional view of the gear box in the embodiment of the present application for illustrating the installation positional relationship of the coupling portion, the adjustment shaft, the gear, and the gear box.

Description of reference numerals: 1. a frame; 11. a hydraulic cylinder; 12. a guide post; 13. a feeding end; 14. a discharge end; 2. a pressing module; 21. pressing the die; 211. positioning holes; 22. pressing a base; 23. an electromagnet; 231. a first lever; 232. a sliding hole; 233. a second lever; 3. pressing the module; 31. a mold body; 311. a limiting hole; 32. a first template; 33. a second template; 34. a telescopic cylinder; 4. a clamping device; 41. a lifting cylinder; 411. a connecting plate; 42. a translation cylinder; 421. a bump; 43. a clamping cylinder; 431. a clip; 432. a rubber sheet; 5. a limiting rod; 51. a third lever; 52. a connecting rod; 53. a support block; 6. a gear case; 61. a mounting cavity; 62. connecting holes; 63. a rack; 64. a gear; 65. an adjustment hole; 66. an adjustment shaft; 67. a connecting portion.

Detailed Description

The present application is described in further detail below with reference to figures 1-8.

The embodiment of the application discloses tile press. Referring to fig. 1, the tile press comprises a frame 1, and an upper press module 2, a lower press module 3, a hydraulic cylinder 11 and a guide post 12 which are arranged on the frame 1, wherein the guide post 12 is vertically arranged on the frame 1.

Referring to fig. 2 and 3, the upper pressing module 2 includes four upper pressing dies 21 and a pressing base 22, a piston rod of the hydraulic cylinder 11 is vertically arranged downwards, the pressing base 22 is welded on the piston rod of the hydraulic cylinder 11, the pressing base 22 is connected to the guide post 12 in a sliding manner, an electromagnet 23 is fixed on the bottom surface of the pressing base 22, the four upper pressing dies 21 are adsorbed at the bottom end of the electromagnet 23, the upper pressing dies 21 are located right above the lower pressing module 3, four groups of first rods 231 are fixed at the bottom end of the electromagnet 23, each group of first rods 231 includes four first rods 231, sliding holes 232 coaxial with the first rods 231 are formed in the bottom end of the first rods 231, and second rods 233 are connected to the sliding holes 232 in a sliding manner. The top end of the upper die 21 is provided with a positioning hole 211 corresponding to the second rod 233, and the bottom end of the second rod 233 extends into the positioning hole 211. After the electromagnet 23 is electrified, the upper pressing film vertically moves upwards, and the second rod 233 slides upwards along the first rod 231 to limit the upper pressing film 21.

Referring to fig. 1 and 4, the frame 1 is provided with a feeding end 13 and a discharging end 14. The lower die set 3 has four, and the lower die set 3 includes die body 31, first template 32, second template 33, and die body 31 is fixed in frame 1 and is located the die group 2 under, and first template 32 is located die body 31 towards one side of feed end 13, and second template 33 is located die body 31 towards one side of discharge end 14, installs telescopic cylinder 34 in the frame 1, and first template 32 and second template 33 are fixed on telescopic cylinder 34's piston rod. When the piston rod of the telescopic cylinder 34 is in an extended state, the first mold plate 32, the second mold plate 33 and the mold body 31 together form the push-down module 3. When the piston rod of the telescopic cylinder 34 is contracted, the surfaces of the tiles, which are attached to the first template 32 and the second template 33, are exposed.

Referring to fig. 1 and 5, a clamping device 4 is arranged on a rack 1, the clamping device 4 includes a lifting cylinder 41, a translation cylinder 42, a clamping cylinder 43, the lifting cylinder 41 is vertically installed on one side of a feed end 13 of the rack 1, a piston rod of the lifting cylinder 41 is vertically arranged upwards, a connecting plate 411 is fixed on the piston rod of the lifting cylinder 41, the connecting plate 411 is arranged along a direction perpendicular to the feed end 13 to a discharge end 14, cylinder bodies of the four translation cylinders 42 are all welded on the connecting plate 411, the piston rod of the translation cylinder 42 is horizontally arranged along the feed end 13 towards the discharge end 14, a bump 421 is welded at the end of the piston rod of the translation cylinder 42, and the top end of the clamping cylinder 43 is welded with the bottom end of the bump 421. The clamping cylinder 43 is a double-rod cylinder, the clamping cylinder 43 is arranged in parallel with the translation cylinder 42, clamping pieces 431 are welded on piston rods at two ends of the clamping cylinder 43, rubber sheets 432 are fixed on the surfaces of the clamping pieces 431 facing each other, and clamping openings for clamping tiles are formed between the clamping pieces 431.

Referring to fig. 4 and 6, a horizontal limiting hole 311 with a square cross section is formed in one of the side walls of the die body 31 perpendicular to the first die plate 32, the limiting hole 311 is located on the same side of the hold-down module 3, a limiting rod 5 corresponding to the limiting hole 311 is slidably arranged on the frame 1 along the length direction of the limiting hole 311, a third rod 51 is vertically fixed on one side of the limiting rod 5 facing the feeding end 13, the third rod 51 is connected with a same connecting rod 52, and the connecting rod 52 is located on one side of the first die plate 32 opposite to the die body 31 and is arranged along the direction perpendicular to the feeding end 13 to the discharging end 14. Three supporting blocks 53 are fixed on the frame 1, the three supporting blocks 53 are uniformly distributed along the direction perpendicular to the direction from the feeding end 13 to the discharging end 14, and the connecting rod 52 sequentially penetrates through the three supporting blocks 53.

Referring to fig. 7 and 8, a gear box 6 is fixed on the frame 1, an installation cavity 61 is formed in the gear box 6, a connection hole 62 communicated with the installation cavity 61 is formed in the side wall of the gear box 6, a connection rod 52 extends into the installation cavity 61 from the connection hole 62, a rack 63 is welded to the portion, extending into the installation cavity 61, of the connection rod 52, a gear 64 is rotatably installed in the installation cavity 61, an adjusting shaft 66 is coaxially fixed on the gear 64, an adjusting hole 65 communicated with the installation cavity 61 is formed in the top wall of the gear box 6, the adjusting shaft 66 extends out of the adjusting hole 65 in the vertical direction, a horizontal connecting portion 67 perpendicular to the adjusting shaft 66 is welded to the portion, extending out of the adjusting hole 65, of the adjusting shaft 66, and the connecting portion 67 is an adjusting rod horizontally arranged.

The implementation principle of the tile press in the embodiment of the application is as follows: during operation, the piston rod of pneumatic cylinder 11 drives last moulding-die group 2 and down moves, makes last moulding-die group 2 and the die cavity that pushes down the module 3 and form and be used for the shaping tile, and after the tile shaping, the piston rod of pneumatic cylinder 11 drives last moulding-die group 2 and up moves, makes last moulding-die group 2 leave and pushes down module 3. The piston rod of the telescopic cylinder 34 is then moved downwards so that the first template 32 and the second template 33 slide downwards, thereby exposing the tiles on the side facing the feed end 13 and on the side facing the discharge end 14. Translation cylinder 42's telescopic link moves toward discharge end 14, drive centre gripping cylinder 43 and move directly over the tile, then lift cylinder 41's piston rod down-shifting, drive centre gripping cylinder 43 down-shifting, and make centre gripping cylinder 43's clamping piece 431 be located the both sides that the tile exposes, then centre gripping cylinder 43's piston rod shrink, make clamping piece 431 carry the tile, then lift cylinder 41's piston rod rebound, make the tile leave and push down module group 3, then translation cylinder 42's piston rod moves to discharge end 14 and makes the tile shift out discharge end 14, then lift cylinder 41's piston rod down-shifting, the piston rod extension of centre gripping cylinder 43, the completion is unloaded.

The electromagnet 23 is energized to generate a magnetic force to attract the upper die 21, so that the upper die 21 is pressed against the first rod 231, and when the electromagnet 23 attracts the upper die 21, the second rod 233 has a positioning function for the upper die 21, so that the upper die 21 is not displaced.

When the electromagnet 23 adsorbs the upper die 21, the connecting portion 67 is rotated to rotate the adjusting shaft 66, so as to drive the gear 64 to rotate, so that the rack 63 moves along the direction perpendicular to the direction from the feeding end 13 to the discharging end 14, and further the connecting rod 52 is driven to move, so that the third rod 51 is inserted into the limiting hole 311, the die body 31 is positioned, and the die body 31 cannot move upwards.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides a tile press, includes frame (1) and sets up last pressure module (2), push down module (3), pneumatic cylinder (11), guide post (12) in frame (1), guide post (12) vertical setting, it sets up to go up pressure module (2) on the piston rod of pneumatic cylinder (11), go up pressure module (2) with push down module (3) and form the die cavity that is used for the shaping tile, its characterized in that: be equipped with feed end (13), discharge end (14) on frame (1), it includes die body (31), first template (32), second template (33) to push down module (3), die body (31) set up in on frame (1) and be located go up under die group (2), first template (32) are located die body (31) orientation one side of feed end (13), second template (33) are located die body (31) orientation one side of discharge end (14), be provided with telescopic cylinder (34) on frame (1), first template (32) with second template (33) set up on telescopic cylinder's (34) piston rod, be provided with clamping device (4) on frame (1), clamping device (4) are including lift cylinder (41), translation cylinder (42), Centre gripping cylinder (43), lift cylinder (41) set up just be located in frame (1) first template (32) orientation one side of feed end (13), translation cylinder (42) set up on the piston rod of lift cylinder (41), the piston rod of translation cylinder (42) is followed feed end (13) orientation discharge end (14) direction sets up, centre gripping cylinder (43) are two pole cylinders, centre gripping cylinder (43) set up on the piston rod of translation cylinder (42) and with translation cylinder (42) parallel arrangement, all be provided with clamping piece (431) on the piston rod at centre gripping cylinder (43) both ends, clamping piece (431) form the centre gripping mouth that is used for the centre gripping tile.

2. A tile press according to claim 1, wherein: rubber sheets (432) are arranged on the surfaces of the clamping pieces (431) facing each other.

3. A tile press according to claim 1, wherein: the upper pressing module (2) comprises a pressing seat (22) and an upper pressing die (21), the pressing seat (22) is arranged on a piston rod of the hydraulic cylinder (11), the pressing seat (22) is connected to the guide column (12) in a sliding mode, an electromagnet (23) is arranged on the pressing seat (22), and the upper pressing die (21) is made of magnetic materials.

4. A tile press according to claim 3, wherein: go up the vertical many first poles (231) that are provided with on moulding die group (2), the top setting of first pole (231) is in press on seat (22), the bottom of first pole (231) slides and is connected with second pole (233), go up moulding die (21) and seted up locating hole (211) that correspond with second pole (233), the bottom of second pole (233) stretches into in locating hole (211).

5. A tile press according to claim 1, wherein: it is provided with a plurality ofly and along level and perpendicular to push down module (3) feed end (13) arrives the direction evenly distributed of discharge end (14), be provided with connecting plate (411) on the piston rod of lift cylinder (41), connecting plate (411) are along the perpendicular to feed end (13) arrives the direction setting of discharge end (14), translation cylinder (42) are provided with a plurality ofly, and are a plurality of translation cylinder (42) set up on connecting plate (411) and along level and perpendicular to feed end (13) arrives the direction evenly distributed of discharge end (14).

6. A tile press according to claim 5, wherein: horizontal limiting holes (311) are formed in the side walls of the die bodies (31), limiting rods (5) which are the same as the limiting holes (311) in number and correspond to the limiting holes (311) one by one are arranged on the rack (1) in a sliding mode along the length direction of the limiting holes (311), and the limiting rods (5) are inserted into the limiting holes (311).

7. A tile press according to claim 6, wherein: the die is characterized in that a connecting rod (52) is arranged on the rack (1), the connecting rod (52) is positioned on one side, back to the die body (31), of the first die plate (32), and the limiting rods (5) are arranged on the connecting rod (52).

8. A tile press according to claim 7, wherein: the connecting rod (52) is provided with a rack (63), the rack (63) is arranged along the length direction of the connecting rod (52), the rack (1) is provided with a gear (64), the gear (64) is meshed with the rack (63), and the gear (64) is coaxially provided with an adjusting shaft (66).

9. The tile press according to claim 8, wherein: be provided with gear box (6) on frame (1), installation cavity (61) have been seted up in gear box (6), connecting rod (52) pierce through gear box (6) external wall and stretch into in installation cavity (61), gear (64) set up in installation cavity (61), vertical setting of regulating spindle (66) just wears out gear box (6) body roof.

10. A tile press according to claim 9, wherein: the part of the adjusting shaft (66) penetrating out of the top wall of the gear box (6) is provided with a connecting part (67) which is convenient for rotating the adjusting shaft (66).