CN211508147U - Soft connection product automatic shaping device - Google Patents
Soft connection product automatic shaping device Download PDFInfo
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- CN211508147U CN211508147U CN202020543942.5U CN202020543942U CN211508147U CN 211508147 U CN211508147 U CN 211508147U CN 202020543942 U CN202020543942 U CN 202020543942U CN 211508147 U CN211508147 U CN 211508147U
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技术领域technical field
本实用新型属于导电软连接件加工制造技术领域,具体涉及一种软连接产品自动整形装置。The utility model belongs to the technical field of processing and manufacturing of conductive soft connecting pieces, in particular to an automatic shaping device for soft connecting products.
背景技术Background technique
导电软连接件整形工艺,是指:将平板形状的导电软连接件整形为所需形状的导电软连接件产品。现有导电软连接件整形方式是:首先人工将上模移走,然后将两至三件导电软连接件物料放到定位工装的下模表面,再将上模压到下模的表面,然后用锤子敲击上模,使上模和下模共同夹持成型导电软连接件物料,从而得到所需形状的导电软连接件产品。然后,再手工移走上模,移走已成形的导电软连接件产品,再向下模表面放置两至三件导电软连接件物料,继续下一次加工,如此循环,整形得到多个导电软连接件产品。The shaping process of the conductive soft connector refers to: shaping the flat-shaped conductive soft connector into a conductive soft connector product of the desired shape. The existing shaping method of the conductive soft connector is: first remove the upper mold manually, then place two to three pieces of conductive soft connector material on the surface of the lower mold of the positioning tool, and then press the upper mold to the surface of the lower mold, and then use The hammer hits the upper mold, so that the upper mold and the lower mold jointly clamp and form the conductive soft connector material, so as to obtain the conductive soft connector product of the desired shape. Then, manually remove the upper mold, remove the formed conductive soft connector products, and place two to three conductive soft connector materials on the surface of the lower mold, and continue the next processing. Connector products.
上述导电软连接件产品整形方式,具有以下问题:需要人工多次操作,劳动强度非常大,工作效率低,造成整个产品加工成本增加,已无法满足现有生产需求。The above-mentioned shaping method of the conductive soft connector product has the following problems: multiple manual operations are required, the labor intensity is very high, and the work efficiency is low, which increases the processing cost of the entire product and cannot meet the existing production requirements.
实用新型内容Utility model content
针对现有技术存在的缺陷,本实用新型提供一种软连接产品自动整形装置,可有效解决上述问题。In view of the defects existing in the prior art, the utility model provides an automatic shaping device for soft connection products, which can effectively solve the above problems.
本实用新型采用的技术方案如下:The technical scheme adopted by the utility model is as follows:
本实用新型提供一种软连接产品自动整形装置,包括:支架(100)、冲模组件(200)、导正组件(300)、送料组件(400)、气液增压缸组件(500)及电控箱(600);The utility model provides an automatic shaping device for soft connection products, comprising: a bracket (100), a die assembly (200), a guide assembly (300), a feeding assembly (400), a gas-liquid booster cylinder assembly (500) and an electric control box (600);
所述支架(100)包括支撑架体(101)以及固定于所述支撑架体(101)顶部的支撑平台(102);The bracket (100) includes a support frame body (101) and a support platform (102) fixed on the top of the support frame body (101);
所述冲模组件(200)固定安装于所述支撑平台(102)的上面;所述冲模组件(200)包括下底板(201)、右侧支撑板(202)、左侧支撑板(203)、中限位板(204)、上模板(205)、下模板(206)、侧挡板(207)、转接轴(208)和拉升板(209);所述下底板(201)与所述支撑平台(102)固定;所述左侧支撑板(203)和所述右侧支撑板(202)左右相对固定安装于所述下底板(201)的表面;所述中限位板(204)的两侧各固定安装所述侧挡板(207),所述中限位板(204)设置于所述左侧支撑板(203)和所述右侧支撑板(202)的上方;所述中限位板(204)水平设置,开设上模板穿孔;所述上模板(205)垂直设置,所述上模板(205)的顶部通过所述转接轴(208)与所述拉升板(209)的底端固定,所述拉升板(209)的顶部与所述气液增压缸组件(500)固定,所述气液增压缸组件(500)用于带动所述拉升板(209)进行垂直方向升降运动,进而带动所述上模板(205)进行垂直方向升降运动;所述下模板(206)水平设置于所述左侧支撑板(203)和所述右侧支撑板(202)之间,并位于所述上模板(205)的下方;The punching die assembly (200) is fixedly mounted on the upper surface of the supporting platform (102); the punching die assembly (200) comprises a lower bottom plate (201), a right supporting plate (202), a left supporting plate (203), The middle limit plate (204), the upper template (205), the lower template (206), the side baffle (207), the transfer shaft (208) and the lifting plate (209); the lower bottom plate (201) is connected with all the the support platform (102) is fixed; the left support plate (203) and the right support plate (202) are relatively fixedly installed on the surface of the lower bottom plate (201) from left to right; the middle limit plate (204) The side baffles (207) are fixedly installed on both sides of the ), and the middle limiting plate (204) is arranged above the left support plate (203) and the right support plate (202); The middle limit plate (204) is arranged horizontally, and the upper template is perforated; the upper template (205) is arranged vertically, and the top of the upper template (205) is connected to the lifting plate through the transfer shaft (208). The bottom end of (209) is fixed, the top of the lift plate (209) is fixed with the gas-liquid booster cylinder assembly (500), and the gas-liquid booster cylinder assembly (500) is used to drive the lift The plate (209) moves vertically upward and downward, thereby driving the upper formwork (205) to move vertically; the lower formwork (206) is horizontally arranged on the left support plate (203) and the right support between the plates (202) and below the upper template (205);
所述下模板(206)的前方设置所述送料组件(400);所述下模板(206)的左侧设置所述导正组件(300);The feeding component (400) is arranged in front of the lower template (206); the guiding component (300) is arranged on the left side of the lower template (206);
所述电控箱(600)固定安装于所述支架(100),所述电控箱(600)分别与所述气液增压缸组件(500)、所述导正组件(300)和所述送料组件(400)中的气缸连接。The electric control box (600) is fixedly installed on the bracket (100), and the electric control box (600) is respectively connected with the gas-liquid booster cylinder assembly (500), the guide assembly (300) and the The air cylinder in the feeding assembly (400) is connected.
优选的,所述气液增压缸组件(500)包括气液增压缸(501)、连接板(502)、立柱(503)和拉升组件(504);Preferably, the gas-liquid booster cylinder assembly (500) includes a gas-liquid booster cylinder (501), a connecting plate (502), a column (503) and a pulling assembly (504);
所述立柱(503)的设置数量为4个,所述立柱(503)固定安装于所述支撑平台(102)的表面;所述连接板(502)水平设置,并安装于各个所述立柱(503)的顶端;所述气液增压缸(501)固定安装于所述连接板(502)的上面;所述拉升组件(504)的一端与所述气液增压缸(501)连接,所述拉升组件(504)的另一端与所述拉升板(209)连接固定。The number of the uprights (503) is 4, and the uprights (503) are fixedly installed on the surface of the support platform (102); the connecting plates (502) are arranged horizontally and installed on each of the uprights (503). 503); the gas-liquid booster cylinder (501) is fixedly installed on the top of the connecting plate (502); one end of the pull-up assembly (504) is connected to the gas-liquid booster cylinder (501) , the other end of the pull-up assembly (504) is connected and fixed with the pull-up plate (209).
优选的,所述送料组件(400)包括气缸连接板(401)、送料气缸(402)、横向推料板(403)、导料板(404)和物料盒(405);Preferably, the feeding assembly (400) comprises a cylinder connecting plate (401), a feeding cylinder (402), a transverse pushing plate (403), a feeding guide plate (404) and a material box (405);
所述导料板(404)同轴设置于所述下模板(206)的一端,并且,所述导料板(404)与所述下底板(201)固定;所述物料盒(405)具有与物料(406)形状相匹配的储物槽,多个所述物料(406)上下叠加放置于所述储物槽内;所述物料盒(405)固定安装于所述下底板(201),并使所述储物槽位于所述导料板(404)的正上方,并且,所述储物槽的底面与所述导料板(404)的表面具有过料口(407),所述过料口(407)的高度大于单个物料(406)厚度,小于两倍的单个物料(406)厚度;所述横向推料板(403)水平设置于所述储物槽的前方,并且,所述横向推料板(403)的一端与所述导料板(404)的表面接触,当所述横向推料板(403)向前运动时,将所述储物槽内最底层的物料(406)向前推动;所述横向推料板(403)的另一端与所述送料气缸(402)固定;所述送料气缸(402)固定于所述气缸连接板(401)上面,所述气缸连接板(401)固定在所述支撑平台(102)的表面。The material guide plate (404) is coaxially disposed at one end of the lower template (206), and the material guide plate (404) is fixed to the lower bottom plate (201); the material box (405) has A storage tank matching the shape of the material (406), a plurality of the materials (406) are placed in the storage tank by stacking up and down; the material box (405) is fixedly installed on the lower bottom plate (201), The storage tank is located directly above the material guide plate (404), and the bottom surface of the storage tank and the surface of the material guide plate (404) have a material passage (407). The height of the material feeding opening (407) is greater than the thickness of a single material (406), and less than twice the thickness of a single material (406); the lateral pushing plate (403) is horizontally arranged in front of the storage tank, and all One end of the transverse pusher plate (403) is in contact with the surface of the material guide plate (404), and when the transverse pusher plate (403) moves forward, the bottommost material ( 406) push forward; the other end of the lateral pushing plate (403) is fixed with the feeding cylinder (402); the feeding cylinder (402) is fixed on the cylinder connecting plate (401), and the cylinder The connecting plate (401) is fixed on the surface of the supporting platform (102).
优选的,所述导正组件(300)包括气缸支撑板(301)、导向轴(302)、气缸夹板(303)、定位气缸(304)、弹簧(305)和导正块(306);Preferably, the guide assembly (300) includes a cylinder support plate (301), a guide shaft (302), a cylinder clamp plate (303), a positioning cylinder (304), a spring (305) and a guide block (306);
所述气缸支撑板(301)固定安装于所述左侧支撑板(203)的侧部;所述导向轴(302)的右端水平穿过所述气缸支撑板(301)并靠近所述左侧支撑板(203);在所述导向轴(302)的右端固定安装所述导正块(306);所述弹簧(305)套于所述导向轴(302)的外面,并位于所述气缸支撑板(301)和所述导正块(306)之间;在未施加外力时,所述弹簧(305)为伸长状态,进而推动所述导正块(306)的右端穿过所述左侧支撑板(203)的开孔(210),而位于所述下模板(206)的侧面;所述导向轴(302)的左端固定安装所述气缸夹板(303);所述定位气缸(304)固定安装于所述气缸支撑板(301),当所述定位气缸(304)伸长时,推动所述气缸夹板(303)向左运动,进而通过所述导向轴(302)带动所述导正块(306)向左运动而远离所述下模板(206)。The cylinder support plate (301) is fixedly mounted on the side of the left support plate (203); the right end of the guide shaft (302) horizontally passes through the cylinder support plate (301) and is close to the left side a support plate (203); the guide block (306) is fixedly installed on the right end of the guide shaft (302); the spring (305) is sleeved on the outside of the guide shaft (302) and is located in the cylinder between the support plate (301) and the guide block (306); when no external force is applied, the spring (305) is in an extended state, thereby pushing the right end of the guide block (306) to pass through the The opening (210) of the left support plate (203) is located on the side of the lower template (206); the left end of the guide shaft (302) is fixedly installed with the cylinder clamp plate (303); the positioning cylinder ( 304) is fixedly installed on the cylinder support plate (301), when the positioning cylinder (304) is extended, the cylinder clamp plate (303) is pushed to move leftward, and then the guide shaft (302) drives the cylinder The guide block (306) moves to the left away from the lower template (206).
本实用新型提供的软连接产品自动整形装置具有以下优点:The automatic shaping device for soft connection products provided by the utility model has the following advantages:
本实用新型提供一种软连接产品自动整形装置,采用气缸自动送料,自动定位及气液增压缸自动压型,更换冲模组件可适应多种产品。该设备不仅定位准确、适应性强、效率高、节省人力,且大大地提高了产品的加工效率;确保了尺寸加工精度,提高了产品加工的合格率。The utility model provides an automatic shaping device for soft-connected products, which adopts automatic cylinder feeding, automatic positioning and automatic shaping by a gas-liquid booster cylinder, and can be adapted to various products by replacing punching die components. The equipment not only has accurate positioning, strong adaptability, high efficiency, and labor saving, but also greatly improves the processing efficiency of products; it ensures the dimensional processing accuracy and improves the qualified rate of product processing.
附图说明Description of drawings
图1为本实用新型提供的软连接产品自动整形装置的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the soft connection product automatic shaping device provided by the utility model;
图2为本实用新型提供的冲模组件、导正组件、送料组件和气液增压缸组件的组装关系图;Fig. 2 is the assembly relation diagram of the die assembly, the guide assembly, the feeding assembly and the gas-liquid booster cylinder assembly provided by the utility model;
图3为本实用新型提供的气液增压缸组件的结构示意图;3 is a schematic structural diagram of a gas-liquid booster cylinder assembly provided by the utility model;
图4为本实用新型提供的冲模组件、导正组件和送料组件的结构示意图;4 is a schematic structural diagram of a die assembly, a guide assembly and a feeding assembly provided by the present invention;
图5为本实用新型提供的冲模组件的结构示意图;5 is a schematic structural diagram of a die assembly provided by the utility model;
图6为本实用新型提供的送料组件的结构示意图;6 is a schematic structural diagram of a feeding assembly provided by the utility model;
图7为本实用新型提供的送料组件在另一个角度下的结构示意图;FIG. 7 is a schematic structural diagram of the feeding assembly provided by the utility model from another angle;
图8为本实用新型提供的送料组件中部分部件的位置关系图Fig. 8 is a positional relationship diagram of some components in the feeding assembly provided by the utility model
图9为本实用新型提供的导正组件的结构示意图;9 is a schematic structural diagram of a guide assembly provided by the present invention;
图10为本实用新型提供的导正组件的俯视图;Figure 10 is a top view of the guide assembly provided by the present invention;
图11为本实用新型提供的导正组件和冲模组件的位置关系图。FIG. 11 is a positional relationship diagram of the guide assembly and the die assembly provided by the present invention.
具体实施方式Detailed ways
为了使本实用新型所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。In order to make the technical problems, technical solutions and beneficial effects solved by the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.
本实用新型提供一种软连接产品自动整形装置,能够快速高效的连续对多个导电软连接件物料进行整形,从而加工得到所需形状的导电软连接件产品。本发明具有定位快速准确、适应性强、效率高、节省人力的优点。The utility model provides an automatic shaping device for soft connection products, which can quickly and efficiently reshape a plurality of materials of conductive soft connection pieces, thereby processing to obtain conductive soft connection piece products of required shapes. The invention has the advantages of fast and accurate positioning, strong adaptability, high efficiency and labor saving.
参考图1和图2,软连接产品自动整形装置包括:支架100、冲模组件200、导正组件300、送料组件400、气液增压缸组件500及电控箱600。下面对各主要部件详细介绍:Referring to FIGS. 1 and 2 , the automatic shaping device for soft connection products includes: a
(一)支架100(1) Bracket 100
支架100,为整个装置的支撑部分,用于固定其它组件。支架100包括支撑架体101以及固定于支撑架体101顶部的支撑平台102。The
(二)冲模组件200(2) Die
冲模组件200为可快换模具,用于对导电软连接件物料进行整形的模具,冲模组件200固定安装于支撑平台102的上面;参考图5,冲模组件200包括下底板201、右侧支撑板202、左侧支撑板203、中限位板204、上模板205、下模板206、侧挡板207、转接轴208和拉升板209;下底板201与支撑平台102固定;左侧支撑板203和右侧支撑板202左右相对固定安装于下底板201的表面;中限位板204的两侧各固定安装侧挡板207,中限位板204设置于左侧支撑板203和右侧支撑板202的上方;中限位板204水平设置,开设上模板穿孔;上模板205垂直设置,上模板205的顶部通过转接轴208与拉升板209的底端固定,拉升板209的顶部与气液增压缸组件500固定,气液增压缸组件500用于带动拉升板209进行垂直方向升降运动,进而带动上模板205进行垂直方向升降运动;下模板206水平设置于左侧支撑板203和右侧支撑板202之间,并位于上模板205的下方;The die
下模板206的前方设置送料组件400;下模板206的左侧设置导正组件300。A
当物料输送到下模板206的上方时,上模板205向下运动,通过上模板205和下模板206的共同作用,对物料起整形作用。When the material is conveyed to the top of the
(三)气液增压缸组件500(3) Gas-liquid
气液增压缸组件500用于提供整形动力,具体用于驱动上模板205进行垂直方向的升降运动。The gas-liquid
参考图3,气液增压缸组件500包括气液增压缸501、连接板502、立柱503和拉升组件504;Referring to FIG. 3 , the gas-liquid
立柱503的设置数量为4个,立柱503固定安装于支撑平台102的表面;连接板502水平设置,并安装于各个立柱503的顶端;气液增压缸501固定安装于连接板502的上面;拉升组件504的一端与气液增压缸501连接,拉升组件504的另一端与拉升板209连接固定。因此,气液增压缸501提供整形动力,连接板502和立柱503起支撑气液增压缸501的作用,拉升组件504在气液增压缸501带动下起拉升上模板作用。The number of the
(四)送料组件400(4)
送料组件400用于贮存物料,并将物料准确送入冲模组件的上下模具之间,参考图6和图8,送料组件400包括气缸连接板401、送料气缸402、横向推料板403、导料板404和物料盒405;The
导料板404同轴设置于下模板206的一端,并且,导料板404与下底板201固定;The
物料盒405具有与物料406形状相匹配的储物槽,多个物料406上下叠加放置于储物槽内;物料盒405固定安装于下底板201,并使储物槽位于导料板404的正上方,并且,储物槽的底面与导料板404的表面具有过料口407,过料口407的高度大于单个物料406厚度,小于两倍的单个物料406厚度;横向推料板403水平设置于储物槽的前方,并且,横向推料板403的一端与导料板404的表面接触,当横向推料板403向前运动时,将储物槽内最底层的物料406向前推动;横向推料板403的另一端与送料气缸402固定;送料气缸402固定于气缸连接板401上面,气缸连接板401固定在支撑平台102的表面。The
因此,气缸连接板401起固定送料气缸402的作用,送料气缸402带动横向推料板403进行推或拉的动作。横向推料板403的正前方为位于储物槽内最底层的物料406,当横向推料板403向前运动时,将储物槽内最底层的物料406向前推出,并进入到下模板的上方;同时,储物槽内其他物料自动降落一个物料厚度的高度。导料板404与下模板206沿一条直线设置,因此,被横向推料板403推出的物料,正好落入到下模板206的表面。实际应用中,物料盒405中可一次放入物料100件以上,设备连续生产,且无需人员看管。Therefore, the
(五)导正组件300(5)
物料被横向推料板403推动到下模板206的表面时,有可能物料方向歪斜,此时,需采用导正组件300对物料的方向进行导正,保证上下模具对物料整形的精度。When the material is pushed to the surface of the
具体的,导正组件300用于使物料导正,定位准确,从而有利于冲模组件200进行整形。参考图9-图11,导正组件300包括气缸支撑板301、导向轴302、气缸夹板303、定位气缸304、弹簧305和导正块306;Specifically, the guiding
气缸支撑板301支撑整个机构作用,其固定安装于左侧支撑板203的侧部;导向轴302起导向作用,导向轴302的右端水平穿过气缸支撑板301并靠近左侧支撑板203;在导向轴302的右端固定安装导正块306;弹簧305套于导向轴302的外面,并位于气缸支撑板301和导正块306之间;在未施加外力时,弹簧305为伸长状态,进而推动导正块306的右端穿过左侧支撑板203的开孔210,而位于下模板206的侧面;导向轴302的左端固定安装气缸夹板303;定位气缸304固定安装于气缸支撑板301,当定位气缸304伸长时,推动气缸夹板303向左运动,进而通过导向轴302带动导正块306向左运动而远离下模板206。The
其工作原理为:参考图11,初始状态时,定位气缸304的伸缩端向左运动,从而推动气缸夹板303向左运动,进而通过导向轴302带动导正块306向左运动,此时,导正块306的右端远离下模板206;然后,物料被推送到下模板206的表面;然后,定位气缸304的伸缩端缩回到原位,此时,在弹簧305的弹力作用下,导正块306向右运动而不断靠近并压紧下模板206表面物料的一端,使下模板206表面物料的另一端紧靠右侧支撑板的内表面,从而实现对下模板206表面物料姿态的调节,保证每次物料在下模板206表面的位置固定不变,实现定位作用。Its working principle is: referring to FIG. 11, in the initial state, the telescopic end of the
(六)电控箱600(6)
电控箱600整个装置的控制部分,固定安装于支架100,电控箱600分别与气液增压缸组件500、导正组件300和送料组件400中的气缸连接。具体的,电控箱600用于控制气液增压缸501、送料气缸402、定位气缸304的动作。The control part of the whole device of the
本实用新型提供一种软连接产品自动整形装置,其工作过程为:The utility model provides an automatic shaping device for soft connection products, and its working process is as follows:
(1)首先启动送料气缸402和定位气缸304;定位气缸304向前伸长并使导正块306向左运动,从而不会防碍物料被推至下模板的表面;(1) First start the
送料气缸402启动后,送料气缸402将物料盒405最底端的物料向前推动到下模板的表面;After the
(2)操作定位气缸304,使定位气缸304收缩,从而使导正块306在弹簧作用下向右运动,并推动物料的侧面,使物料的侧面紧贴右侧支撑板的内表面,从而实现对下模板206表面物料姿态的调节;(2) Operate the
(3)启动气液增压缸501,气液增压缸501带动上模板向下运动所需行程,通过上模板和下模板的共同作用,实现对物料整形的效果。(3) Start the gas-
(4)整形结束后,气液增压缸501带动上模板向上运动;同时,操作定位气缸304,使定位气缸304伸长,从而拉动导正块306向左运动,释放对整形后产品的定位。(4) After the shaping, the gas-
(5)然后,启动送料气缸402,送料气缸402推动物料盒405最底端的新物料向前推动,一方面,新物料向前运动时,会将前一步整形结束的产品推走,落入产品收集盒中;另一方面,新物料向前运动到下模板的表面;如此不断循环,实现快速准确连续的对物料进行整形的效果。(5) Then, start the
本实用新型提供一种软连接产品自动整形装置,采用气缸自动送料,自动定位及气液增压缸自动压型,更换冲模组件可适应多种产品。该设备不仅定位准确、适应性强、效率高、节省人力,且大大地提高了产品的加工效率;确保了尺寸加工精度,提高了产品加工的合格率。The utility model provides an automatic shaping device for soft-connected products, which adopts automatic cylinder feeding, automatic positioning and automatic shaping by a gas-liquid booster cylinder, and can be adapted to various products by replacing punching die components. The equipment not only has accurate positioning, strong adaptability, high efficiency, and labor saving, but also greatly improves the processing efficiency of products; it ensures the dimensional processing accuracy and improves the qualified rate of product processing.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视本实用新型的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made. These improvements and Retouching should also be considered within the scope of protection of the present invention.
Claims (4)
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| CN115870367A (en) * | 2022-12-26 | 2023-03-31 | 河北龙辉机械制造有限公司 | Full-automatic large-scale high-pressure leveler for stored goods |
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