CN212608051U - Automatic dish device of tearing open of charging tray - Google Patents
Automatic dish device of tearing open of charging tray Download PDFInfo
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- CN212608051U CN212608051U CN202020404187.2U CN202020404187U CN212608051U CN 212608051 U CN212608051 U CN 212608051U CN 202020404187 U CN202020404187 U CN 202020404187U CN 212608051 U CN212608051 U CN 212608051U
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- tray
- rack
- conveying line
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- bin
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Abstract
The utility model relates to the technical field of packaging equipment, and discloses an automatic tray detaching device for a tray, which comprises a frame and a bin arranged at the top of the frame; a material distribution mechanism is fixed at the top of the rack corresponding to the bottom of the material bin; a discharge port is formed in the rack corresponding to the bottom of the storage bin, a conveying line is arranged below the discharge port, and an avoidance space is formed in the middle of the conveying line along the conveying direction of the conveying line; and a vacuum chuck mechanism which penetrates through the avoiding space and the discharge hole to grab a material tray in the material bin during lifting and is placed on the conveying line is fixed on the rack. The automatic tray disassembling device for the tray can quickly realize tray disassembling operation in work, reduces the labor intensity of workers and improves the production efficiency. In addition, the material trays placed on the conveying line after the trays are detached are arranged orderly, the space is equal, and the follow-up operation is facilitated.
Description
Technical Field
The utility model relates to a equipment for packing technical field especially relates to an automatic dish device of tearing open of charging tray.
Background
The tray is also called plastic sucking tray, plastic sucking tray or plastic tray, and plastic hard sheet is made into plastic with specific groove by plastic sucking process, and the product is placed in the groove to protect and beautify the product. In addition, there are transportation type tray packages, and most of the trays are convenient to use. The material tray is widely applied, and is related to product packaging in the industries such as the electronic industry, the toy industry, the stationery industry, the science and technology product industry, the cosmetic industry, the health care product industry, the food industry and the like. In the prior art, when products (such as food) are packaged in a feeding tray, a single tray is manually separated from a stack of trays and placed on a conveying line, and the single tray is conveyed to the next procedure by the conveying line to be operated. In the aforesaid, the manual work is torn a set operation open, and workman's intensity of labour is big, wastes time and energy, leads to production efficiency low, can not satisfy the production requirement.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an automatic dish device of tearing open of charging tray to tear the above-mentioned technical problem of a set inefficiency among the solution prior art open.
In order to realize the purpose, the utility model discloses a technical scheme be:
an automatic tray detaching device for a tray comprises a rack and a bin arranged at the top of the rack; a material distribution mechanism is fixed at the top of the rack corresponding to the bottom of the material bin; a discharge port is formed in the rack corresponding to the bottom of the storage bin, a conveying line is arranged below the discharge port, and an avoidance space is formed in the middle of the conveying line along the conveying direction of the conveying line; and a vacuum chuck mechanism which penetrates through the avoiding space and the discharge hole to grab a material tray in the material bin during lifting and is placed on the conveying line is fixed on the rack.
According to the utility model, the stock bin mainly comprises a plurality of vertically arranged limiting parts; and a material containing channel communicated with the discharge hole is formed between the limiting parts and is used for containing the material tray and limiting the movement of the material tray.
According to the utility model, the limiting pieces are angle steels and four pieces are arranged; and a square-column-shaped material containing channel is formed among the four angle steels.
According to the utility model discloses an automatic dish device of tearing open of charging tray, the feed bin is equipped with two sets ofly side by side.
According to the utility model discloses a charging tray automatic tray dismounting device, the material distribution mechanism comprises a first pushing cylinder and a second pushing cylinder which have the same telescopic direction, and the first pushing cylinder is placed above the second pushing cylinder; the telescopic end of the first pushing cylinder is connected with an upper pushing plate, and the telescopic end of the second pushing cylinder is connected with a lower pushing plate; the first cylinder and the second cylinder that bulldoze are flexible in turn and are bulldozed the charging tray and be used for the pay-off.
According to the automatic tray dismounting device of the utility model, the two material distribution mechanisms are arranged in pairs and are oppositely arranged at the two sides of the stock bin; and the two material distribution mechanisms synchronously push and press the material tray.
According to the utility model discloses an automatic dish device of tearing open of charging tray, be fixed with the branch material complementary unit that sets up in pairs in the frame, divide the other both sides that material complementary unit located the feed bin.
According to the utility model discloses an automatic dish device of tearing open of charging tray, divide the material complementary unit to include the support and fix the branch material rack on it.
According to the utility model discloses an automatic dish device of tearing open of charging tray, vacuum chuck mechanism is including fixing the mounting panel in the frame, the fixed lift cylinder in one side of mounting panel, and the flexible end of lift cylinder passes the mounting panel and connects the sucking disc mounting panel, the sucking disc of a plurality of corresponding discharge gates settings of fixedly connected with on the sucking disc mounting panel, the suction mouth connecting line of sucking disc.
According to the utility model discloses an automatic dish device of tearing open of charging tray, be fixed with linear bearing on the mounting panel, wear to be equipped with the guide pillar in the linear bearing, the sucking disc mounting panel is connected to the upper end of guide pillar.
The utility model has the advantages that:
use the technical scheme of the utility model, the charging tray is placed in the feed bin, and feed mechanism carries the charging tray to the discharge gate in succession. The vacuum chuck mechanism rises upwards to penetrate through the avoiding space and the discharge hole, and a lowest tray in the storage bin is grabbed through vacuum suction. The vacuum chuck mechanism descends immediately, and a material tray is pulled out from the material outlet; and then continuously descending, and placing the grabbed material discs on a conveying line to be conveyed away by the conveying line. Therefore, the automatic tray detaching device for the tray can rapidly detach the tray during working, the labor intensity of workers is reduced, and the production efficiency is improved. In addition, the material trays placed on the conveying line after the trays are detached are arranged orderly, the space is equal, and the follow-up operation is facilitated.
Drawings
Fig. 1 is a schematic structural diagram of a preferred embodiment of the present invention;
FIG. 2 is a front schematic view of FIG. 1;
FIG. 3 is a schematic view of the structure of the gantry;
FIG. 4 is a schematic structural view of the feed mechanism;
FIG. 5 is a schematic structural view of a material-separating auxiliary mechanism;
FIG. 6 is a schematic structural view of a vacuum chuck mechanism;
FIG. 7 is a schematic view of the conveyor line configuration;
reference numerals:
the device comprises a frame 1, a panel 11, a discharge hole 12, a vacuum chuck mechanism 2, a lifting cylinder 21, a linear bearing 22, a guide post 23, a mounting plate 24, a chuck mounting plate 25, a pipeline 26, a chuck 27, a material separating mechanism 3, a lower push plate 31, an upper push plate 32, a second push cylinder 33, a first push cylinder 34, a material separating auxiliary mechanism 4, a material separating rack 41, a support 42, a bin 5, a conveying line 6 and a conveying belt 61.
Detailed Description
The following description is provided for illustrative purposes, and other advantages and features of the present invention will become apparent to those skilled in the art from the following detailed description.
Please refer to the attached drawings. It should be understood that the structure, ratio, size and the like shown in the drawings attached to the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by those skilled in the art, and are not used for limiting the limit conditions that the present invention can be implemented, so that the present invention has no technical essential meaning, and any structure modification, ratio relationship change or size adjustment should still fall within the scope that the technical content disclosed in the present invention can cover without affecting the function that the present invention can produce and the purpose that the present invention can achieve. Meanwhile, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for convenience of description, and are not intended to limit the scope of the present invention, and changes or adjustments of the relative relationship thereof may be made without substantial technical changes, and the present invention is also regarded as the scope of the present invention.
Example one
Referring to fig. 1-7, the present invention provides an automatic tray detaching device, which includes a frame 1 and a bin 5 disposed at the top of the frame 1; a material distribution mechanism 3 is fixed at the top of the frame 1 corresponding to the bottom of the bin 5; a discharge port 12 is formed at the bottom of the bin 5 corresponding to the rack 1, a conveying line 6 is arranged below the discharge port 12, and an avoidance space is formed in the middle of the conveying line 6 along the conveying direction; and a vacuum sucker mechanism 2 which penetrates through an avoiding space and a discharge hole 12 to grab a material tray in the storage bin 5 in the lifting process and is placed on the conveying line 6 is fixed on the rack 1.
The framework of the frame 1 is welded by square pipes, the top of the frame 1 can be provided with a panel 11 processed and manufactured by 6061 alloy, and the frame 1 mainly provides a support and mounting platform for each part. As shown in fig. 3.
The stock bin 5 mainly comprises a plurality of vertically arranged limiting pieces; and a material containing channel communicated with the discharge hole 12 is formed between the limiting parts and is used for containing the material tray and limiting the movement of the material tray.
The limiting pieces are angle steels and are provided with four pieces; and a square-column-shaped material containing channel is formed among the four angle steels.
Usually, the tray is square, so the section of the bin 5 enclosed by the limiting parts is also square. The bin 5 can be installed on the panel 11 of the rack 1 as a limiting mechanism of the material tray, and the bin 5 needs to limit the movement of the material tray because the material distribution mechanism 3 needs to push and press the material tray alternately, as described in detail below. The storage bin 5 is used for storing and placing materials (material trays). The bottom of the stock bin 5 is provided with a material-free detection sensor which can adopt an infrared sensor, and the stock bin 5 can be identified by the infrared sensor when no material tray exists. As the angle steel of locating part in the aforesaid, distribute on four angles of charging tray, the bight of charging tray just is located the corner of angle steel in. In addition, the limiting part can be set to be four or eight stand columns, and four side faces of the material distribution disc can be distributed.
As shown in fig. 4, the material separating mechanism 3 comprises a first pushing cylinder 34 and a second pushing cylinder 33 which are consistent in expansion and contraction directions, and the first pushing cylinder 34 is placed above the second pushing cylinder 33; the telescopic end of the first pushing cylinder 34 is connected with an upper pushing plate 32, and the telescopic end of the second pushing cylinder 33 is connected with a lower pushing plate 31; the first pushing cylinder 34 and the second pushing cylinder 33 alternately stretch and retract to push the material tray for feeding.
The material distribution mechanisms 3 are two in pairs, and the material distribution mechanisms 3 are oppositely arranged on two sides of the storage bin 5; and the two material distribution mechanisms 3 synchronously push and press the material trays.
The first pushing cylinder 34 and the second pushing cylinder 33 work alternately to drive the upper pushing plate 32 and the lower pushing plate 31 to move synchronously to push the material tray. When the upper pushing plate 32 pushes the material tray, the material trays above the upper pushing plate 32 (hereinafter referred to as upper material trays) are slightly warped and deformed upwards under the pressure of the upper pushing plate 32, so that the self weight of the upper material trays is prevented from being loaded on the lower material trays (the lower material trays are the material trays below the upper pushing plate 32). When pushing down the clamp plate 31 and pushing out the charging tray, the lower floor charging tray takes place slight warpage deformation upwards equally, and each charging tray of lower floor's charging tray also separates because of receiving the extrusion in addition, and the vacuum chuck mechanism 2 of being convenient for snatchs a charging tray of lower floor's charging tray in the lower floor, once takes out a plurality of charging trays in preventing snatching. The first pushing cylinder 34 and the second pushing cylinder 33 work alternately, the material tray is grabbed from the discharge hole 12, and the material tray of the storage bin 5 is continuously fed downwards.
The machine frame 1 is fixed with auxiliary material distribution mechanisms 4 which are arranged in pairs, and the auxiliary material distribution mechanisms 4 are arranged on the other two sides of the storage bin 5.
The material-separating auxiliary mechanism 4 comprises a bracket 42 and a material-separating rack 41 fixed on the bracket. As shown in fig. 5.
The material distributing rack 41 is formed with a plurality of saw teeth which are engaged with each layer of material tray. The material tray can be further separated through the saw teeth, so that the lowest material tray is completely separated from other material trays, and the vacuum chuck mechanism 2 is prevented from grabbing a plurality of material trays at one time. The size of the saw teeth is determined by the thickness of the material trays and the external dimension after the material trays are stacked together.
As shown in fig. 6, the vacuum chuck mechanism 2 includes a mounting plate 24 fixed on the frame 1, a lifting cylinder 21 fixed on one side of the mounting plate 24, a telescopic end of the lifting cylinder 21 passing through the mounting plate 24 and connected to a chuck mounting plate 25, a plurality of chucks 27 fixed on the chuck mounting plate 25 and corresponding to the discharge ports 12, and a suction port connecting pipeline 26 of the chucks 27.
The vacuum chuck mechanism 2 pulls the material tray out of the discharge port 12 at the bottom of the bin 5, and the lifting cylinder 21 extends to raise all the suction cups 27 to a height capable of contacting the material tray. The sucking disc 27 is vacuumized to generate negative pressure to suck the lowest tray separated by the material separating mechanism 3; the lifting cylinder 21 contracts to pull down the material tray and place the material tray on the conveying line 6.
The conveying line 6 conveys the single material box which is pulled down by the vacuum sucker mechanism 2 and placed on the vacuum sucker mechanism, and the conveying line 6 is connected with a packaging production line. The conveying line 6 can be set as a conveying belt 61, and due to the existence of an avoiding space, the conveying belt 61 is provided with two conveying belts with narrow width which are positioned at two sides of the conveying line main body.
The mounting plate 24 is provided with a through hole, a linear bearing 22 is fixed in the through hole, a guide post 23 penetrates through the linear bearing 22, the upper end of the guide post 23 is connected with a suction cup mounting plate 25, and one end of the guide post 23 penetrates through the linear bearing 22.
The linear bearings 22 and the guide pillars 23 can be arranged in two groups and are symmetrically distributed on two sides of the lifting cylinder 21, so that the stability of the material disc grabbing operation is improved.
The feed bin 5 in the above-mentioned can be equipped with two sets ofly side by side, sets up to the duplex position, can tear a set operation open simultaneously to further improve work efficiency. Correspondingly, the corresponding parts such as the material distributing mechanism 3, the material distributing auxiliary mechanism 4, the suction cup 27 and the like are added.
The work flow of the automatic tray dismounting device of the charging tray is as follows:
1. manually putting the piled material trays for food packaging in a storage bin 5 in order;
2. the material distribution mechanism 3 is combined with the material distribution auxiliary mechanism 4 to separate the lowest material tray from other material trays in the material bin 5;
3. the vacuum sucker mechanism 2 lifts the sucker 27 through the lifting cylinder 21, and after the sucker 27 is lifted to a proper position, the sucker 27 works to suck the material tray separated by the material distribution mechanism 3;
4. the lifting cylinder 21 is contracted, the tray is pulled out by the sucking disc 27, is completely separated from other trays and is descended to a proper height;
5. the suction cups 27 are released and the trays fall on the conveyor line 6 passing through the frame 1 and are transported away by the conveyor line 6, where they can subsequently reach the next packing station.
The above embodiments are merely illustrative of the principles and effects of the present invention, and are not to be construed as limiting the invention. Modifications and variations can be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (10)
1. An automatic tray detaching device for a tray comprises a rack and a bin arranged at the top of the rack; the device is characterized in that a material distribution mechanism is fixed at the top of the rack corresponding to the bottom of the storage bin; a discharge port is formed in the rack corresponding to the bottom of the storage bin, a conveying line is arranged below the discharge port, and an avoidance space is formed in the middle of the conveying line along the conveying direction of the conveying line; and a vacuum chuck mechanism which penetrates through the avoiding space and the discharge hole to grab a material tray in the material bin during lifting and is placed on the conveying line is fixed on the rack.
2. The automatic tray disassembling device according to claim 1, wherein the storage bin is mainly composed of a plurality of vertically arranged limiting members; and a material containing channel communicated with the discharge hole is formed between the limiting parts and is used for containing the material tray and limiting the movement of the material tray.
3. The automatic tray disassembling device according to claim 2, wherein the limiting members are four pieces of angle steel; and a square-column-shaped material containing channel is formed among the four angle steels.
4. The automatic tray detaching device for the trays according to any one of claims 1 to 3, wherein the bins are arranged in two groups side by side.
5. The automatic tray detaching device according to claim 1, wherein the material distribution mechanism comprises a first pushing cylinder and a second pushing cylinder which are consistent in expansion and contraction directions, and the first pushing cylinder is placed above the second pushing cylinder; the telescopic end of the first pushing cylinder is connected with an upper pushing plate, and the telescopic end of the second pushing cylinder is connected with a lower pushing plate; the first cylinder and the second cylinder that bulldoze are flexible in turn and are bulldozed the charging tray and be used for the pay-off.
6. The automatic tray detaching device for the trays according to claim 5, wherein the number of the distribution mechanisms is two, and the distribution mechanisms are oppositely arranged on two sides of the storage bin; and the two material distribution mechanisms synchronously push and press the material tray.
7. The automatic tray detaching device according to claim 6, wherein the rack is fixed with auxiliary mechanism pairs, and the auxiliary mechanism pairs are arranged on the other two sides of the storage bin.
8. The automatic tray detaching device according to claim 7, wherein the auxiliary material distribution mechanism comprises a bracket and a material distribution rack fixed thereon.
9. The automatic tray disassembling device according to claim 1, wherein the vacuum chuck mechanism includes a mounting plate fixed on the frame, a lifting cylinder is fixed on one side of the mounting plate, a telescopic end of the lifting cylinder passes through the mounting plate and is connected to the chuck mounting plate, a plurality of chucks corresponding to the discharge ports are fixedly connected to the chuck mounting plate, and suction ports of the chucks are connected to the pipeline.
10. The automatic tray disassembling device according to claim 9, wherein a linear bearing is fixed on the mounting plate, a guide post is inserted into the linear bearing, and an upper end of the guide post is connected with the suction cup mounting plate.
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CN202020404187.2U CN212608051U (en) | 2020-03-25 | 2020-03-25 | Automatic dish device of tearing open of charging tray |
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CN202020404187.2U CN212608051U (en) | 2020-03-25 | 2020-03-25 | Automatic dish device of tearing open of charging tray |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114906424A (en) * | 2022-05-05 | 2022-08-16 | 深圳市智信精密仪器股份有限公司 | Layered feeding structure and feeding method for mobile phone warranty card |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114906424A (en) * | 2022-05-05 | 2022-08-16 | 深圳市智信精密仪器股份有限公司 | Layered feeding structure and feeding method for mobile phone warranty card |
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