CN212424670U - Wet blank stacking and dry blank unloading production system for single-layer drying of sintered bricks - Google Patents

Abstract

A wet blank stacking and dry blank unloading production system for single-layer drying of sintered bricks is characterized in that a grouping table is connected with a grouping table belt for transmission; the grouping table is connected with a tray of the tray transferring equipment through a wet blank stacking manipulator; the tray transferring equipment is connected with wet blank tray upper frame equipment, and the wet blank tray upper frame equipment loads the tray on the drying vehicle at the horizontal and vertical positions through the motor driving assembly; the dry blank tray lower rack device unloads the tray from the drying vehicle in the horizontal and vertical positions through the motor driving assembly, the blank tray lower rack device is connected with the tray transfer device, and the tray transfer device is connected with the dry blank stacking cache device through a dry blank unloading manipulator; empty tray buffer memory equipment is arranged in the middle of the tray transfer equipment, and a certain number of trays are buffered. The operation is realized through the processes of parting, transferring, unloading and the like, and the brick stacking and unloading device has the characteristics of improving the frequency of stacking and unloading green bricks, increasing the number of stacked and unloaded green bricks per hour, simplifying the function of equipment and reducing the number of equipment.

Description

Wet blank stacking and dry blank unloading production system for single-layer drying of sintered bricks

Technical Field

The utility model belongs to the technical field of the dry production of secondary sign indicating number fever individual layer relates to the baked brick production line, concretely relates to dry wet base of baked brick individual layer is put things in good order, dry base uninstallation production system.

Background

At present, a brick making enterprise uses a secondary stacking and single-layer drying brick making process, and in the processes of stacking wet green bricks and unloading dry green bricks, the processes of stacking the wet green bricks and unloading the dry green bricks are realized through grouping, lifting, stacking, placing on and off a tray, tray conveying and the like. The marshalling process is completed by a plurality of marshalling tables, so that the green bricks form an array with uniform intervals in the horizontal and vertical directions. The lifting platform realizes that the tray is loaded on to wet adobes, and another lifting platform realizes that the tray is unloaded to dry adobes simultaneously. The system mainly has the following defects: firstly, the yield is low, and the lifting frequency of the lifting platform limits the yield. Secondly, the equipment complexity is high, the failure rate is high, the equipment cost is high, so the improvement is needed.

Disclosure of Invention

In order to overcome the above-mentioned current not enough of technique, the utility model aims at providing a dry wet base of baked brick individual layer is put things in good order, dry base uninstallation production system has the frequency of improving the adobe and puts things in good order, uninstallation, increases the adobe quantity of putting things in good order, uninstallation every hour, simplifies the equipment function, reduces the characteristics of equipment quantity.

In order to realize the purpose, the utility model discloses a technical scheme is:

a wet blank stacking and dry blank unloading production system for single-layer drying of sintered bricks is characterized in that a first marshalling platform and a second marshalling platform are connected and transmitted through a belt; the second grouping table is connected with a tray of tray transferring equipment through a wet blank stacking manipulator; the tray transferring equipment is connected with wet blank tray upper frame equipment, and the wet blank tray upper frame equipment loads the tray on the drying vehicle at the horizontal and vertical positions through the motor driving assembly; the dry blank tray lower rack device unloads the tray from the drying vehicle in the horizontal and vertical positions through the motor driving assembly, the blank tray lower rack device is connected with the tray transfer device, and the tray transfer device is connected with the dry blank stacking cache device through a dry blank unloading manipulator; empty tray buffer memory equipment is arranged in the middle of the tray transfer equipment, and a certain number of trays are buffered.

The motor driving component is driven by a motor, a speed reducer and a chain.

And the synchronous belt driving devices between the first grouping table and the second grouping table have different rotating speeds.

The second marshalling platform consists of rollers and a belt, the rollers can be lifted higher than the belt and can fall lower than the belt, and the rollers can rotate left and right.

The drying vehicle can be used for placing a plurality of trays, and the trays are spaced.

The clamping plates of the dry blank unloading mechanical arm and the wet blank stacking mechanical arm are independent pneumatic devices, and the clamping plates are bent.

The utility model has the advantages that:

1) can sign indicating number wet base to tray fast: the process of stacking the wet blanks on the tray is to transfer the wet blank stacking mechanical arm without complex processes of falling of the belt table, rotation of the chain, rising of the belt table, rotation of the belt, falling of the belt table and rotation of the chain, so that the time for stacking the wet blanks on the tray is saved;

2) and (3) reducing deformation of the green brick: the green brick clamping mode of the wet green brick stacking mechanical arm is that a cutting surface is clamped and lifted slowly, the single green brick clamp uses an independent cylinder, and the mechanical arm clamp is bent.

3) The failure rate of the system is low: the connection mode between the devices in the system is simple, the action is single, and the structure is simple.

Drawings

Fig. 1 shows the production line and the flow chart of the present invention.

Wherein, 1 is a first marshalling platform; 2 is a marshalling platform II; 3, a wet blank stacking manipulator; 4 is a tray; 5 is a pallet transferring device; 6, wet blank tray racking equipment; 7 is a drying vehicle; 8 is dry blank tray unloading equipment; 9 is a dry blank unloading manipulator; 10 is an empty tray buffer device; and 11, code dry blank caching equipment.

Detailed Description

The present invention will be further described with reference to the accompanying drawings.

As shown in figure 1, a wet blank stacking and dry blank unloading production system for single-layer drying of sintered bricks is characterized in that a first grouping table 1 and a second grouping table 2 are in belt connection transmission; the second grouping table 2 is connected with a tray 4 of tray transfer equipment 5 through a wet blank stacking manipulator 3; the tray transfer equipment 5 is connected with wet blank tray upper frame equipment 6, and the wet blank tray upper frame equipment 6 loads the horizontal and vertical positions of the tray 4 on a drying vehicle 7 through a motor driving assembly; the tray 4 is horizontally and vertically unloaded by a dry blank tray lower rack device 8 through a motor driving assembly by a drying vehicle 7, the blank tray lower rack device 8 is connected with a tray transfer device 5, and the tray transfer device 5 is connected with a dry blank stacking cache device 11 through a dry blank unloading manipulator 9; the empty tray buffer device 10 is arranged in the middle of the tray transfer device 5 and used for buffering a certain number of trays.

The motor driving component is driven by a motor, a speed reducer and a chain.

And the synchronous belt driving devices between the first marshalling table 1 and the second marshalling table 2 have different rotating speeds.

The second marshalling platform 2 consists of a roller and a belt, the roller can be lifted above the belt and can fall below the belt, and the roller can rotate left and right.

The drying vehicle 7 can be used for placing a plurality of trays, and the trays are spaced.

The clamping plates of the dry blank unloading manipulator 9 and the wet blank stacking manipulator 3 are independent pneumatic devices, and the clamping plates are bent.

The utility model discloses a theory of operation is:

1) the square needle of the wet green brick to be processed has no gap transversely and longitudinally, the green brick is pulled apart by the speed difference of the belts of the first grouping table (1) and the second grouping table (2) to form a longitudinal gap required by the process, and the wet green brick square matrix enters the second grouping table (2).

2) And the roller of the second assembling table (2) lifts the wet green brick square matrix, and the roller rotates left and right to pull open the transverse gap required by the process, so that the square matrix with the gaps in the transverse direction and the longitudinal direction required by stacking is formed.

3) And the square brick blank matrix with gaps in the transverse direction and the longitudinal direction on the second assembling table (2) is transferred to a tray (4) at a wet blank stacking position through a wet blank stacking mechanical arm (3).

4) The tray (4) loaded with the wet green bricks is conveyed to a wet green brick tray racking device (6) through a tray transfer device (5), and the tray (4) loaded with the wet green bricks is placed on a drying vehicle (7) through the tray racking device (6).

5) And the dried drying vehicle (7) filled with the dry green bricks completes the process of separating the tray (4) loaded with the dry green bricks from the drying vehicle (7) at the position of the dry green brick tray lower rack device (8).

6) The tray (4) loaded with the dry green bricks is conveyed to a dry green brick unloading position through tray transfer equipment (5), and a dry green brick unloading manipulator (9) unloads the dry green bricks to dry green brick stacking and caching equipment (10).

7) Empty tray (4) are carried to empty tray buffer memory equipment (11) department through tray transfer equipment (5) and are stacked the buffer memory, and required tray of production technology (4) are carried to wet base and are piled up the position through tray transfer equipment (5) and carry out next cycle production.

Claims (6)

1. A wet blank stacking and dry blank unloading production system for single-layer drying of sintered bricks is characterized in that a first marshalling table (1) and a second marshalling table (2) are in belt connection transmission; the second grouping table (2) is connected with a tray (4) of tray transfer equipment (5) through a wet blank stacking manipulator (3); the tray transfer equipment (5) is connected with wet blank tray upper frame equipment (6), and the wet blank tray upper frame equipment (6) loads the horizontal and vertical positions of the tray (4) on the drying vehicle (7) through the motor driving assembly; the dry blank tray unloading equipment (8) unloads the tray (4) from the drying vehicle (7) in the horizontal and vertical positions through a motor driving assembly, the blank tray unloading equipment (8) is connected with tray transferring equipment (5), and the tray transferring equipment (5) is connected with dry blank stacking and caching equipment (11) through a dry blank unloading manipulator (9); the empty tray caching device (10) is arranged in the middle of the tray transferring device (5) and caches a certain number of trays.

2. The system for stacking and unloading the wet green compacts, dried by single-layer drying of baked bricks, as recited in claim 1, wherein said motor driving assembly is driven by a motor, a speed reducer and a chain.

3. The system for wet-green-body stacking and dry-green-body unloading production of single-layer drying of baked bricks according to claim 1, characterized in that the synchronous belt driving devices between the first grouping table (1) and the second grouping table (2) have different rotating speeds.

4. The system for stacking and unloading the wet green compacts for drying the single layer of the baked bricks as claimed in claim 1, wherein the second grouping table (2) is composed of a roller and a belt, the roller can be lifted above the belt or can be fallen below the belt, and the roller can be rotated left and right.

5. The system for stacking wet green bricks and unloading dry green bricks by single-layer drying of baked bricks according to claim 1, wherein the drying cart (7) can hold a plurality of trays with spaces therebetween.

6. The system for stacking and unloading wet blanks dried by single layer of baked bricks according to claim 1, wherein the clamping plates of the dry blank unloading manipulator (9) and the wet blank stacking manipulator (3) are independent pneumatic devices, and the clamping plates are bent.

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