CN212313909U

CN212313909U - Filling equipment for pig feed production

Info

Publication number: CN212313909U
Application number: CN202021581681.2U
Authority: CN
Inventors: 熊磊; 张杨; 周志兵; 胡守孔
Original assignee: Hongan Zhengbang Aquaculture Co ltd
Current assignee: Hongan Zhengbang Aquaculture Co ltd
Priority date: 2020-08-03
Filing date: 2020-08-03
Publication date: 2021-01-08
Anticipated expiration: 2030-08-03

Abstract

The utility model discloses a filling equipment for pig feed production relates to feed production technical field, needs artifical manual cover to establish the disposal bag for solving current filling equipment, and manpower resources consumes greatly, the problem of inefficiency. The rear end fixed mounting of base has the rack, be provided with first electronic guide rail on the preceding terminal surface of rack, the upper end of first electronic guide rail is provided with the electronic guide rail of second, the equal fixed mounting in rear end of first electronic guide rail and the electronic guide rail of second has the support frame, and the one end and the rack fixed connection of support frame, one side fixed mounting of rack upper end has filling mechanism, the hopper is installed to filling mechanism's upper end, filling mechanism's lower extreme is provided with the discharge gate, the hopper lid is installed to the upper end of hopper, one side fixed mounting of base upper surface has the manger bag to place the case, one side that the case was placed to the manger bag is provided with first conveyer belt, and first conveyer belt and base fixed connection.

Description

Filling equipment for pig feed production

Technical Field

The utility model relates to a feed production technical field specifically is a filling equipment for pig feed production and filling method thereof.

Background

The term "feed" is a general term for food of all human-raised animals, and in a narrow sense, a general feed mainly refers to food of agricultural or animal-raised animals. The feed comprises more than ten kinds of feed raw materials such as soybean, soybean meal, corn, fish meal, amino acid, miscellaneous meal, whey powder, grease, meat and bone meal, grains, feed additives and the like. In the process of feed production, the feed is usually required to be subpackaged into feed bags by filling equipment.

However, the prior filling equipment needs manual sleeving of the feed bags, so that the consumption of human resources is large and the efficiency is low; therefore, the existing requirements are not met, and a filling device and a filling method for pig feed production are provided.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a pig is filling equipment for feed production and filling method thereof to solve the current filling equipment that provides among the above-mentioned background art and need artifical manual cover to establish the manger bag, manpower resources consumes greatly, the problem of inefficiency.

In order to achieve the above object, the utility model provides a following technical scheme: a filling device for pig feed production comprises a base, a cabinet is fixedly arranged at the rear end of the base, a first electric guide rail is arranged on the front end surface of the cabinet, a second electric guide rail is arranged at the upper end of the first electric guide rail, supporting frames are fixedly arranged at the rear ends of the first electric guide rail and the second electric guide rail, one end of the supporting frame is fixedly connected with the cabinet, one side of the upper end of the cabinet is fixedly provided with a filling mechanism, the upper end of the filling mechanism is provided with a hopper, the lower end of the filling mechanism is provided with a discharge hole, a hopper cover is arranged at the upper end of the hopper, a feed bag placing box is fixedly arranged on one side of the upper surface of the base, a first conveying belt is arranged on one side of the feed bag placing box, and a first conveying belt is fixedly connected with the base, a hydraulic lifting column is arranged at the rear end of the first conveying belt, and a sack closer control box is fixedly installed at the upper end of the hydraulic lifting column.

Preferably, the first electric guide rail is provided with a sliding block, the sliding block is in transmission connection with a ball screw in the first electric guide rail, the front end of the sliding block is fixedly mounted with a rotating mechanism, one end of the rotating mechanism is fixedly mounted with a transmission block, the outer wall of the transmission block is fixedly mounted with a first air cylinder, the output end of the first air cylinder is provided with a first sucking disc support, the lower end of the first sucking disc support is fixedly mounted with a first vacuum sucking disc, and the first vacuum sucking disc is provided with four vacuum sucking discs.

Preferably, the rotating mechanism comprises a stepping motor, a coupler and a link rod, the output end of the stepping motor is in transmission connection with the link rod through the coupler, the link rod and the transmission block are of an integral structure, and a bearing is arranged at the joint of the link rod and the rotating mechanism.

Preferably, the internally mounted of the electronic guide rail of second has positive ball screw and negative ball screw, and positive ball screw and negative ball screw fixed connection, the center bearing board is installed to the junction of positive ball screw and negative ball screw, install positive slip table on the positive ball screw, install negative slip table on the negative ball screw.

Preferably, all install second sucking disc support on the outer wall of positive slip table and negative direction slip table, every the equal fixed mounting of lower extreme of second sucking disc support has the second sucking disc, and the second sucking disc is provided with two.

Preferably, filling mechanism and the junction flange connection of hopper have electric butterfly valve, the inside one side fixed mounting of filling mechanism has the loading board, the top of loading board is provided with the second conveyer belt, the lower extreme fixed mounting of second conveyer belt has the landing leg, the lower extreme fixed mounting of landing leg has weighing module, and weighing module's lower surface and loading board fixed connection, weighing module's model is SWB805, the lower extreme fixed mounting of loading board has servo motor, servo motor's output passes through the belt and is connected with the action wheel transmission of second conveyer belt, fixed mounting has the setting panel of weighing on the outer wall of filling mechanism.

Preferably, the lower extreme of electric butterfly valve is provided with the stock guide, and stock guide and filling mechanism's inner wall fixed connection, the equal fixed mounting in both sides of second conveyer belt has the baffle.

Preferably, a full-automatic sack closer is fixedly mounted at the front end of the sack closer control box, the type of the full-automatic sack closer is GK35-6, and a mouth clamping mechanism is fixedly mounted at one side of the sack closer control box.

Preferably, the clamping mechanism comprises a supporting frame, two second cylinders and a clamping edge plate, the two second cylinders are respectively and fixedly mounted on two sides of the supporting frame, the output ends of the two second cylinders penetrate through the supporting frame and extend to the inside of the supporting frame, and the output ends of the two second cylinders are fixedly connected with the clamping edge plate.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses can stack a plurality of mangles in advance before the use and place the incasement at the mangle, can rely on first electronic guide rail to drive the sucking disc mechanism on the slider and remove to the mangle and place the case top in the use, utilize first cylinder to adsorb the mangle, remove it to filling mechanism direction, accomplish automatic feeding work, after the material loading, the electronic guide rail of second can drive two sucking disc mechanisms on the positive and negative slip table and adsorb the both sides of mangle, rely on the electronic guide rail motor back drive effect of second, separate two sucking disc mechanisms, thereby prop open the mangle, make things convenient for filling mechanism directly to divide the fodder into the mangle, this process has replaced original artifical manual bagging work, manpower resource consumption has been reduced, showing and promoting filling efficiency.

2. Through setting up the conveyer belt in filling mechanism below, the mangle that finishes of feeding can be followed the conveyer belt and further sent to the clamp mouth mechanism, utilizes the cylinder of clamp mouth mechanism both sides to drive the contained side board on the output and tentatively fold the material mouth to accomplish the work of sealing of mangle by the full-automatic sack closer of clamp mouth mechanism rear end, realize the filling and seal the integrated operation, further promoted the work efficiency of equipment.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a schematic side view of the present invention;

fig. 3 is a schematic view of the internal structure of the filling mechanism of the present invention;

fig. 4 is a schematic view of the internal structure of the rotating mechanism of the present invention;

FIG. 5 is a schematic side view of the sack closer and the mouth clamping mechanism of the present invention;

FIG. 6 is a partial enlarged view of the point A of the present invention;

fig. 7 is a schematic view of the feeding state structure of the feed bag of the present invention;

FIG. 8 is a schematic structural view of the bag opening state of the present invention;

in the figure: 1. a base; 2. a cabinet; 3. a feed bag placing box; 4. a first motorized rail; 5. a slider; 6. a transmission block; 7. a first cylinder; 8. a first suction cup holder; 9. a first vacuum chuck; 10. a second motorized rail; 11. a positive ball screw; 12. a negative ball screw; 13. a forward sliding table; 14. a negative direction sliding table; 15. a second suction cup holder; 16. a second suction cup; 17. a filling mechanism; 18. a discharge port; 19. a weighing setting panel; 20. a hopper; 21. a hopper cover; 22. an electric butterfly valve; 23. a first conveyor belt; 24. a hydraulic lifting column; 25. a sack closer control box; 26. a full-automatic sack closer; 27. a nip mechanism; 271. a support frame; 272. a second cylinder; 273. a trimming plate; 28. a rotating mechanism; 29. a support frame; 30. a material guide plate; 31. a second conveyor belt; 32. a baffle plate; 33. a support leg; 34. a weighing module; 35. a servo motor; 36. a stepping motor; 37. a coupling; 38. a link rod; 39. a bearing; 40. a center bearing plate; 41. a carrier plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Referring to fig. 1-8, the present invention provides an embodiment: a filling device for pig feed production comprises a base 1, a cabinet 2 is fixedly mounted at the rear end of the base 1, a first electric guide rail 4 is arranged on the front end face of the cabinet 2, a second electric guide rail 10 is arranged at the upper end of the first electric guide rail 4, a support frame 29 is fixedly mounted at the rear ends of the first electric guide rail 4 and the second electric guide rail 10, one end of the support frame 29 is fixedly connected with the cabinet 2, a filling mechanism 17 is fixedly mounted at one side of the upper end of the cabinet 2, a hopper 20 is mounted at the upper end of the filling mechanism 17, a discharge hole 18 is arranged at the lower end of the filling mechanism 17, a hopper cover 21 is mounted at the upper end of the hopper 20, a feed bag placing box 3 is fixedly mounted at one side of the upper surface of the base 1, a first conveying belt 23 is arranged at one side of the feed bag placing box 3, the first conveying belt 23 is fixedly connected with the base, the upper end of the hydraulic lifting column 24 is fixedly provided with a bag sewing machine control box 25.

Further, be provided with slider 5 on the first electronic guide rail 4, and the ball screw transmission in slider 5 and the first electronic guide rail 4 is connected, the front end fixed mounting of slider 5 has slewing mechanism 28, the one end fixed mounting of slewing mechanism 28 has transmission piece 6, fixed mounting has first cylinder 7 on the outer wall of transmission piece 6, install first sucking disc support 8 on the output of first cylinder 7, the lower extreme fixed mounting of first sucking disc support 8 has first vacuum chuck 9, and first vacuum chuck 9 is provided with four.

Further, the rotating mechanism 28 comprises a step motor 36, a coupler 37 and a link rod 38, the output end of the step motor 36 is in transmission connection with the link rod 38 through the coupler 37, the link rod 38 and the transmission block 6 are of an integral structure, and a bearing 39 is installed at the connection position of the link rod 38 and the rotating mechanism 28.

Further, a positive ball screw 11 and a negative ball screw 12 are mounted inside the second electric guide rail 10, the positive ball screw 11 is fixedly connected with the negative ball screw 12, a center bearing plate 40 is mounted at the joint of the positive ball screw 11 and the negative ball screw 12, a positive sliding table 13 is mounted on the positive ball screw 11, and a negative sliding table 14 is mounted on the negative ball screw 12.

Further, the outer walls of the positive sliding table 13 and the negative sliding table 14 are respectively provided with a second sucker support 15, the lower end of each second sucker support 15 is fixedly provided with a second sucker 16, and the number of the second suckers 16 is two.

Further, filling mechanism 17 and hopper 20's junction flange joint has electric butterfly valve 22, the inside one side fixed mounting of filling mechanism 17 has loading board 41, the top of loading board 41 is provided with second conveyer belt 31, the lower extreme fixed mounting of second conveyer belt 31 has landing leg 33, the lower extreme fixed mounting of landing leg 33 has weighing module 34, and weighing module 34's lower surface and loading board 41 fixed connection, weighing module 34's model is SWB805, the lower extreme fixed mounting of loading board 41 has servo motor 35, servo motor 35's output passes through the belt and is connected with the action wheel transmission of second conveyer belt 31, fixed mounting has the setting panel 19 of weighing on filling mechanism 17's the outer wall.

Further, a material guide plate 30 is arranged at the lower end of the electric butterfly valve 22, the material guide plate 30 is fixedly connected with the inner wall of the filling mechanism 17, and baffles 32 are fixedly mounted on both sides of the second conveyor belt 31.

Further, a full-automatic sack closer 26 is fixedly installed at the front end of the sack closer control box 25, the model of the full-automatic sack closer 26 is GK35-6, and a mouth clamping mechanism 27 is fixedly installed at one side of the sack closer control box 25.

Further, the clamping mechanism 27 includes a supporting frame 271, two second cylinders 272 and a clamping plate 273, the number of the second cylinders 272 is two, and the two second cylinders 272 are respectively and fixedly mounted on two sides of the supporting frame 271, and output ends of the two second cylinders 272 penetrate through and extend to the inside of the supporting frame 271 and are fixedly connected with the clamping plate 273.

The working principle is as follows: when in use, firstly, the feed bags are orderly stacked in the feed bag placing box 3, then the first electric guide rail 4 is started to drive the slide block 5 and the sucker mechanism on the slide block 5 to move right to the upper part of the feed bag placing box 3, the first air cylinder 7 is driven to drive the sucker mechanism to move down, the feed bag is adsorbed by using the suction force of the vacuum sucker, the first air cylinder 7 is reset, the feed bag is moved towards the filling mechanism 17 by the guide rail until the lower end of the discharge port 18 of the filling mechanism 17 is reached, the plastic bag is rotated ninety degrees by the rotating mechanism 28, the discharge port end is upward, the second electric guide rail 10 is driven to drive the sucker mechanisms on the positive sliding table and the negative sliding table to approach to the center, the two sides of the feed bag are adsorbed by the vacuum suction force, at the moment, the sucker mechanism on the slide block 5 of the first electric guide rail 4 cancels adsorption, withdraws from the adsorption, separating the positive and negative slipways to two sides, opening the feed bag, starting the filling mechanism 17, opening the electric butterfly valve 22 by the SHJG electric actuator, making the material slide to the second conveyor belt 31 along the material guide plate 30, arranging the weighing module 34 at the lower end of the supporting leg of the second conveyor belt 31, when the weight detected by the weighing module 34 reaches a preset value, sending a signal to the SHJG electric actuator to close the electric butterfly valve 22, conveying the weighed material to the discharge port 18 by using the second conveyor belt 31, making the weighed material slide to the feed bag to complete the weighing and bagging work, wherein the weighing amount is calculated by including the amount of the material leaked in the closing process of the electric butterfly valve 22 to ensure the weighing precision, then canceling the suction force of the suction cup, making the feed bag fall onto the first conveyor belt 23, conveying the material to the clamping port mechanism 27 by using the first conveyor belt 23, preliminarily closing the discharge port by using the clamping plate 273 at the output end of the second cylinder 272, and the fully automatic sack closer 26 at the rear end of the mouth clamping mechanism 27 completes the sealing work of the feed sack.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a filling equipment for pig feed production, includes base (1), its characterized in that: the automatic feeding machine is characterized in that a cabinet (2) is fixedly mounted at the rear end of a base (1), a first electric guide rail (4) is arranged on the front end face of the cabinet (2), a second electric guide rail (10) is arranged at the upper end of the first electric guide rail (4), a support frame (29) is fixedly mounted at the rear ends of the first electric guide rail (4) and the second electric guide rail (10), one end of the support frame (29) is fixedly connected with the cabinet (2), a filling mechanism (17) is fixedly mounted at one side of the upper end of the cabinet (2), a hopper (20) is mounted at the upper end of the filling mechanism (17), a discharge port (18) is arranged at the lower end of the filling mechanism (17), a hopper cover (21) is mounted at the upper end of the hopper (20), a feed bag placing box (3) is fixedly mounted at one side of the upper surface of the base (1), a first conveying belt (23) is arranged, and a first conveying belt (23) is fixedly connected with the base (1), a hydraulic lifting column (24) is arranged at the rear end of the first conveying belt (23), and a sack closer control box (25) is fixedly installed at the upper end of the hydraulic lifting column (24).

2. The pig feed production filling equipment of claim 1, wherein: be provided with slider (5) on first electronic guide rail (4), and slider (5) are connected with the ball screw transmission in first electronic guide rail (4), the front end fixed mounting of slider (5) has slewing mechanism (28), the one end fixed mounting of slewing mechanism (28) has transmission piece (6), fixed mounting has first cylinder (7) on the outer wall of transmission piece (6), install first sucking disc support (8) on the output of first cylinder (7), the lower extreme fixed mounting of first sucking disc support (8) has first vacuum chuck (9), and first vacuum chuck (9) are provided with four.

3. The pig feed production filling equipment of claim 2, wherein: slewing mechanism (28) include step motor (36), shaft coupling (37) and link rod (38), the output of step motor (36) passes through shaft coupling (37) and is connected with link rod (38) transmission, and link rod (38) and transmission piece (6) structure as an organic whole, bearing (39) are installed to the junction of link rod (38) and slewing mechanism (28).

4. The pig feed production filling equipment of claim 1, wherein: the internally mounted of the electronic guide rail of second (10) has positive ball screw (11) and negative direction ball screw (12), and positive ball screw (11) and negative direction ball screw (12) fixed connection, center bearing board (40) are installed to the junction of positive ball screw (11) and negative direction ball screw (12), install positive slip table (13) on positive ball screw (11), install negative slip table (14) on negative direction ball screw (12).

5. The pig feed production filling equipment of claim 4, wherein: all install second sucking disc support (15), every on the outer wall of positive going slip table (13) and negative direction slip table (14) the equal fixed mounting of lower extreme of second sucking disc support (15) has second sucking disc (16), and second sucking disc (16) are provided with two.

6. The pig feed production filling equipment of claim 1, wherein: filling mechanism (17) and the junction flange connection of hopper (20) have electric butterfly valve (22), the inside one side fixed mounting of filling mechanism (17) has loading board (41), the top of loading board (41) is provided with second conveyer belt (31), the lower extreme fixed mounting of second conveyer belt (31) has landing leg (33), the lower extreme fixed mounting of landing leg (33) has weighing module (34), and the lower surface and loading board (41) fixed connection of weighing module (34), the model of weighing module (34) is SWB805, the lower extreme fixed mounting of loading board (41) has servo motor (35), the output of servo motor (35) passes through the belt and is connected with the action wheel transmission of second conveyer belt (31), fixed mounting has on the outer wall of filling mechanism (17) and weighs and sets up panel (19).

7. The pig feed production filling equipment of claim 6, wherein: the lower extreme of electric butterfly valve (22) is provided with stock guide (30), and the inner wall fixed connection of stock guide (30) and filling mechanism (17), the equal fixed mounting in both sides of second conveyer belt (31) has baffle (32).

8. The pig feed production filling equipment of claim 1, wherein: the front end of the sack closer control box (25) is fixedly provided with a full-automatic sack closer (26), the model of the full-automatic sack closer (26) is GK35-6, and one side of the sack closer control box (25) is fixedly provided with a mouth clamping mechanism (27).

9. The pig feed production filling equipment of claim 8, wherein: the clamping mechanism (27) comprises a supporting frame (271), two second cylinders (272) and a clamping plate (273), wherein the number of the second cylinders (272) is two, the two second cylinders (272) are respectively and fixedly mounted on two sides of the supporting frame (271), the output ends of the two second cylinders (272) penetrate through and extend to the inside of the supporting frame (271), and the two second cylinders are fixedly connected with the clamping plate (273).