CN111776261A - Filling equipment for pig feed production and filling method thereof - Google Patents
Filling equipment for pig feed production and filling method thereof Download PDFInfo
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- CN111776261A CN111776261A CN202010768762.1A CN202010768762A CN111776261A CN 111776261 A CN111776261 A CN 111776261A CN 202010768762 A CN202010768762 A CN 202010768762A CN 111776261 A CN111776261 A CN 111776261A
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- guide rail
- filling
- fixed mounting
- electric
- ball screw
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 89
- 238000005303 weighing Methods 0.000 claims description 28
- 239000000463 material Substances 0.000 claims description 26
- 230000005540 biological transmission Effects 0.000 claims description 19
- 238000001179 sorption measurement Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000009958 sewing Methods 0.000 claims description 3
- 241001465754 Metazoa Species 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 235000019733 Fish meal Nutrition 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 235000019735 Meat-and-bone meal Nutrition 0.000 description 1
- 235000019764 Soybean Meal Nutrition 0.000 description 1
- 239000005862 Whey Substances 0.000 description 1
- 102000007544 Whey Proteins Human genes 0.000 description 1
- 108010046377 Whey Proteins Proteins 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 235000001014 amino acid Nutrition 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 239000003674 animal food additive Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 239000004467 fishmeal Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004455 soybean meal Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/06—Methods of, or means for, filling the material into the containers or receptacles by gravity flow
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/005—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/16—Separating measured quantities from supply
- B65B37/18—Separating measured quantities from supply by weighing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
- B65B43/18—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/04—Applying separate sealing or securing members, e.g. clips
- B65B51/07—Sewing or stitching
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Textile Engineering (AREA)
- Basic Packing Technique (AREA)
- Supplying Of Containers To The Packaging Station (AREA)
Abstract
The invention discloses filling equipment for pig feed production and a filling method thereof, relates to the technical field of feed production, and aims to solve the problems that the conventional filling equipment needs manual sleeving of a feed bag, the consumption of human resources is high, and the efficiency is low. The rear end fixed mounting of base has the rack, be provided with first electronic guide rail on the preceding terminal surface of rack, the upper end of first electronic guide rail is provided with the electronic guide rail of second, the equal fixed mounting in rear end of first electronic guide rail and the electronic guide rail of second has the support frame, and the one end and the rack fixed connection of support frame, one side fixed mounting of rack upper end has filling mechanism, the hopper is installed to filling mechanism's upper end, filling mechanism's lower extreme is provided with the discharge gate, the hopper lid is installed to the upper end of hopper, one side fixed mounting of base upper surface has the manger bag to place the case, one side that the case was placed to the manger bag is provided with first conveyer belt, and first conveyer belt and base fixed connection.
Description
Technical Field
The invention relates to the technical field of feed production, in particular to filling equipment for pig feed production and a filling method thereof.
Background
The term "feed" is a general term for food of all human-raised animals, and in a narrow sense, a general feed mainly refers to food of agricultural or animal-raised animals. The feed comprises more than ten kinds of feed raw materials such as soybean, soybean meal, corn, fish meal, amino acid, miscellaneous meal, whey powder, grease, meat and bone meal, grains, feed additives and the like. In the process of feed production, the feed is usually required to be subpackaged into feed bags by filling equipment.
However, the prior filling equipment needs manual sleeving of the feed bags, so that the consumption of human resources is large and the efficiency is low; therefore, the existing requirements are not met, and a filling device and a filling method for pig feed production are provided.
Disclosure of Invention
The invention aims to provide filling equipment for pig feed production and a filling method thereof, and aims to solve the problems that the conventional filling equipment in the background art needs manual sleeving of a feed bag, the consumption of human resources is high, and the efficiency is low.
In order to achieve the purpose, the invention provides the following technical scheme: a filling device for pig feed production comprises a base, a cabinet is fixedly arranged at the rear end of the base, a first electric guide rail is arranged on the front end surface of the cabinet, a second electric guide rail is arranged at the upper end of the first electric guide rail, supporting frames are fixedly arranged at the rear ends of the first electric guide rail and the second electric guide rail, one end of the supporting frame is fixedly connected with the cabinet, one side of the upper end of the cabinet is fixedly provided with a filling mechanism, the upper end of the filling mechanism is provided with a hopper, the lower end of the filling mechanism is provided with a discharge hole, a hopper cover is arranged at the upper end of the hopper, a feed bag placing box is fixedly arranged on one side of the upper surface of the base, a first conveying belt is arranged on one side of the feed bag placing box, and a first conveying belt is fixedly connected with the base, a hydraulic lifting column is arranged at the rear end of the first conveying belt, and a sack closer control box is fixedly installed at the upper end of the hydraulic lifting column.
Preferably, the first electric guide rail is provided with a sliding block, the sliding block is in transmission connection with a ball screw in the first electric guide rail, the front end of the sliding block is fixedly mounted with a rotating mechanism, one end of the rotating mechanism is fixedly mounted with a transmission block, the outer wall of the transmission block is fixedly mounted with a first air cylinder, the output end of the first air cylinder is provided with a first sucking disc support, the lower end of the first sucking disc support is fixedly mounted with a first vacuum sucking disc, and the first vacuum sucking disc is provided with four vacuum sucking discs.
Preferably, the rotating mechanism comprises a stepping motor, a coupler and a link rod, the output end of the stepping motor is in transmission connection with the link rod through the coupler, the link rod and the transmission block are of an integral structure, and a bearing is arranged at the joint of the link rod and the rotating mechanism.
Preferably, the internally mounted of the electronic guide rail of second has positive ball screw and negative ball screw, and positive ball screw and negative ball screw fixed connection, the center bearing board is installed to the junction of positive ball screw and negative ball screw, install positive slip table on the positive ball screw, install negative slip table on the negative ball screw.
Preferably, all install second sucking disc support on the outer wall of positive slip table and negative direction slip table, every the equal fixed mounting of lower extreme of second sucking disc support has the second sucking disc, and the second sucking disc is provided with two.
Preferably, filling mechanism and the junction flange connection of hopper have electric butterfly valve, the inside one side fixed mounting of filling mechanism has the loading board, the top of loading board is provided with the second conveyer belt, the lower extreme fixed mounting of second conveyer belt has the landing leg, the lower extreme fixed mounting of landing leg has weighing module, and weighing module's lower surface and loading board fixed connection, weighing module's model is SWB805, the lower extreme fixed mounting of loading board has servo motor, servo motor's output passes through the belt and is connected with the action wheel transmission of second conveyer belt, fixed mounting has the setting panel of weighing on the outer wall of filling mechanism.
Preferably, the lower extreme of electric butterfly valve is provided with the stock guide, and stock guide and filling mechanism's inner wall fixed connection, the equal fixed mounting in both sides of second conveyer belt has the baffle.
Preferably, a full-automatic sack closer is fixedly mounted at the front end of the sack closer control box, the type of the full-automatic sack closer is GK35-6, and a mouth clamping mechanism is fixedly mounted at one side of the sack closer control box.
Preferably, the clamping mechanism comprises a supporting frame, two second cylinders and a clamping edge plate, the two second cylinders are respectively and fixedly mounted on two sides of the supporting frame, the output ends of the two second cylinders penetrate through the supporting frame and extend to the inside of the supporting frame, and the output ends of the two second cylinders are fixedly connected with the clamping edge plate.
Preferably, the filling method of the filling equipment for pig feed production comprises the following steps:
the method comprises the following steps: orderly stacking the feed bags in a feed bag placing box, and waiting for feeding of a material taking mechanism;
step two: starting the first electric guide rail to drive the sliding block and the sucker mechanism on the sliding block to move right above the feed bag placing box, driving the first air cylinder to drive the sucker mechanism to move downwards, adsorbing the feed bag by using the suction force of the vacuum sucker, resetting the first air cylinder, and moving the feed bag to the direction of the filling mechanism by virtue of the guide rail;
step three: the first electric guide rail drives the feed bag to move to the lower end of the discharge port of the filling mechanism, and the plastic bag is rotated by ninety degrees by the rotating mechanism, so that the end of the discharge port is upward;
step four: the second electric guide rail is driven to drive the sucker mechanisms on the positive and negative sliding tables to approach to the center, the two sides of the feed bag are adsorbed by virtue of vacuum suction, and at the moment, the sucker mechanisms on the first electric guide rail sliding blocks cancel adsorption and reset and withdraw;
step five: after the adsorption is finished, the second electric guide rail is driven reversely, so that the positive sliding table and the negative sliding table are separated towards two sides, and the feed bag is unfolded;
step six: starting a filling mechanism, opening an electric butterfly valve through an SHJG electric actuator to enable materials to slide to a second conveying belt along a material guide plate, wherein a weighing module is arranged at the lower end of a supporting leg of the second conveying belt, when the weight detected by the weighing module reaches a preset value, a signal is sent to the SHJG electric actuator to enable the SHJG electric actuator to close the electric butterfly valve, the weighed materials are conveyed to a discharge port by the second conveying belt to enable the discharge port to slide to a feed bag, so that weighing and bagging work is completed, and attention needs to be paid to that the weighing amount is calculated according to the amount of the materials leaked in the closing process of the electric butterfly valve to ensure the weighing precision;
step seven: and the suction force of the sucking disc is cancelled, so that the feed bag falls onto the first conveying belt, the first conveying belt conveys the material to the opening clamping mechanism, the material opening is preliminarily closed by utilizing the edge clamping plate at the output end of the second cylinder, and the sealing work of the feed bag is completed by the full-automatic bag sewing machine at the rear end of the opening clamping mechanism.
Compared with the prior art, the invention has the beneficial effects that:
1. the automatic feeding device can stack a plurality of feed bags in the feed bag placing box in advance before use, can drive the sucker mechanisms on the sliding blocks to move to the positions above the feed bag placing box by virtue of the first electric guide rail in the use process, utilizes the first air cylinder to adsorb the feed bags and move the feed bags to the direction of the filling mechanism to complete automatic feeding work, and after feeding, the second electric guide rail can drive the two sucker mechanisms on the positive sliding table and the negative sliding table to adsorb the two sides of the feed bags and separates the two sucker mechanisms by virtue of the reverse driving action of the motor of the second electric guide rail so as to prop open the feed bags.
2. Through setting up the conveyer belt in filling mechanism below, the mangle that finishes of feeding can be followed the conveyer belt and further sent to the clamp mouth mechanism, utilizes the cylinder of clamp mouth mechanism both sides to drive the contained side board on the output and tentatively fold the material mouth to accomplish the work of sealing of mangle by the full-automatic sack closer of clamp mouth mechanism rear end, realize the filling and seal the integrated operation, further promoted the work efficiency of equipment.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic side view of the present invention;
FIG. 3 is a schematic view of the internal structure of the filling mechanism of the present invention;
FIG. 4 is a schematic view of the internal structure of the rotating mechanism of the present invention;
FIG. 5 is a schematic side view of the sack closer and the clamping mechanism of the present invention;
FIG. 6 is an enlarged view of a portion of the present invention at A;
fig. 7 is a schematic structural view of a feeding state of the feeding bag of the present invention;
FIG. 8 is a schematic structural view of the present invention in a bag-opening state;
in the figure: 1. a base; 2. a cabinet; 3. a feed bag placing box; 4. a first motorized rail; 5. a slider; 6. a transmission block; 7. a first cylinder; 8. a first suction cup holder; 9. a first vacuum chuck; 10. a second motorized rail; 11. a positive ball screw; 12. a negative ball screw; 13. a forward sliding table; 14. a negative direction sliding table; 15. a second suction cup holder; 16. a second suction cup; 17. a filling mechanism; 18. a discharge port; 19. a weighing setting panel; 20. a hopper; 21. a hopper cover; 22. an electric butterfly valve; 23. a first conveyor belt; 24. a hydraulic lifting column; 25. a sack closer control box; 26. a full-automatic sack closer; 27. a nip mechanism; 271. a support frame; 272. a second cylinder; 273. a trimming plate; 28. a rotating mechanism; 29. a support frame; 30. a material guide plate; 31. a second conveyor belt; 32. a baffle plate; 33. a support leg; 34. a weighing module; 35. a servo motor; 36. a stepping motor; 37. a coupling; 38. a link rod; 39. a bearing; 40. a center bearing plate; 41. a carrier plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-8, an embodiment of the present invention: a filling device for pig feed production comprises a base 1, a cabinet 2 is fixedly mounted at the rear end of the base 1, a first electric guide rail 4 is arranged on the front end face of the cabinet 2, a second electric guide rail 10 is arranged at the upper end of the first electric guide rail 4, a support frame 29 is fixedly mounted at the rear ends of the first electric guide rail 4 and the second electric guide rail 10, one end of the support frame 29 is fixedly connected with the cabinet 2, a filling mechanism 17 is fixedly mounted at one side of the upper end of the cabinet 2, a hopper 20 is mounted at the upper end of the filling mechanism 17, a discharge hole 18 is arranged at the lower end of the filling mechanism 17, a hopper cover 21 is mounted at the upper end of the hopper 20, a feed bag placing box 3 is fixedly mounted at one side of the upper surface of the base 1, a first conveying belt 23 is arranged at one side of the feed bag placing box 3, the first conveying belt 23 is fixedly connected with the base, the upper end of the hydraulic lifting column 24 is fixedly provided with a bag sewing machine control box 25.
Further, be provided with slider 5 on the first electronic guide rail 4, and the ball screw transmission in slider 5 and the first electronic guide rail 4 is connected, the front end fixed mounting of slider 5 has slewing mechanism 28, the one end fixed mounting of slewing mechanism 28 has transmission piece 6, fixed mounting has first cylinder 7 on the outer wall of transmission piece 6, install first sucking disc support 8 on the output of first cylinder 7, the lower extreme fixed mounting of first sucking disc support 8 has first vacuum chuck 9, and first vacuum chuck 9 is provided with four.
Further, the rotating mechanism 28 comprises a step motor 36, a coupler 37 and a link rod 38, the output end of the step motor 36 is in transmission connection with the link rod 38 through the coupler 37, the link rod 38 and the transmission block 6 are of an integral structure, and a bearing 39 is installed at the connection position of the link rod 38 and the rotating mechanism 28.
Further, a positive ball screw 11 and a negative ball screw 12 are mounted inside the second electric guide rail 10, the positive ball screw 11 is fixedly connected with the negative ball screw 12, a center bearing plate 40 is mounted at the joint of the positive ball screw 11 and the negative ball screw 12, a positive sliding table 13 is mounted on the positive ball screw 11, and a negative sliding table 14 is mounted on the negative ball screw 12.
Further, the outer walls of the positive sliding table 13 and the negative sliding table 14 are respectively provided with a second sucker support 15, the lower end of each second sucker support 15 is fixedly provided with a second sucker 16, and the number of the second suckers 16 is two.
Further, filling mechanism 17 and hopper 20's junction flange joint has electric butterfly valve 22, the inside one side fixed mounting of filling mechanism 17 has loading board 41, the top of loading board 41 is provided with second conveyer belt 31, the lower extreme fixed mounting of second conveyer belt 31 has landing leg 33, the lower extreme fixed mounting of landing leg 33 has weighing module 34, and weighing module 34's lower surface and loading board 41 fixed connection, weighing module 34's model is SWB805, the lower extreme fixed mounting of loading board 41 has servo motor 35, servo motor 35's output passes through the belt and is connected with the action wheel transmission of second conveyer belt 31, fixed mounting has the setting panel 19 of weighing on filling mechanism 17's the outer wall.
Further, a material guide plate 30 is arranged at the lower end of the electric butterfly valve 22, the material guide plate 30 is fixedly connected with the inner wall of the filling mechanism 17, and baffles 32 are fixedly mounted on both sides of the second conveyor belt 31.
Further, a full-automatic sack closer 26 is fixedly installed at the front end of the sack closer control box 25, the model of the full-automatic sack closer 26 is GK35-6, and a mouth clamping mechanism 27 is fixedly installed at one side of the sack closer control box 25.
Further, the clamping mechanism 27 includes a supporting frame 271, two second cylinders 272 and a clamping plate 273, the number of the second cylinders 272 is two, and the two second cylinders 272 are respectively and fixedly mounted on two sides of the supporting frame 271, and output ends of the two second cylinders 272 penetrate through and extend to the inside of the supporting frame 271 and are fixedly connected with the clamping plate 273.
Further, a filling method of filling equipment for pig feed production comprises the following steps:
the method comprises the following steps: the feed bags are orderly stacked in the feed bag placing box 3 to wait for the feeding of the material taking mechanism;
step two: starting the first electric guide rail 4 to drive the sliding block 5 and the sucker mechanism on the sliding block 5 to move right above the feed bag placing box 3, driving the first air cylinder 7 to drive the sucker mechanism to move downwards, adsorbing the feed bag by using the suction force of the vacuum sucker, resetting the first air cylinder 7, and moving the feed bag to the direction of the filling mechanism 17 by virtue of the guide rail;
step three: the first electric guide rail 4 drives the feed bag to move to the lower end of the discharge port 18 of the filling mechanism 17, and the plastic bag is rotated by ninety degrees by the rotating mechanism 28, so that the discharge port end faces upwards;
step four: the second electric guide rail 10 is driven to drive the sucker mechanisms on the positive and negative sliding tables to approach to the center, the two sides of the feed bag are adsorbed by virtue of vacuum suction, and at the moment, the sucker mechanisms on the sliding blocks 5 of the first electric guide rail 4 cancel adsorption and are reset and withdrawn;
step five: after the adsorption is finished, the second electric guide rail 10 is driven reversely, so that the positive and negative sliding tables are separated towards two sides, and the feed bag is unfolded;
step six: starting the filling mechanism 17, opening the electric butterfly valve 22 through the SHJG electric actuator, so that the material slides to the second conveying belt 31 along the material guide plate 30, wherein the weighing module 34 is arranged at the lower end of the supporting leg of the second conveying belt 31, when the weight detected by the weighing module 34 reaches a preset value, a signal is sent to the SHJG electric actuator, so that the electric butterfly valve 22 is closed, the weighed material is conveyed to the discharge port 18 by the second conveying belt 31, and slides to the feed bag, so as to complete weighing and bagging work, and it is noted that the weighing amount is calculated by the material amount leaked in the closing process of the electric butterfly valve 22, so as to ensure the weighing precision;
step seven: the suction force of the sucking disc is cancelled, so that the feed bag drops onto the first conveying belt 23, the first conveying belt 23 conveys the material to the clamping opening mechanism 27, the material opening is preliminarily closed by utilizing the edge clamping plate 273 at the output end of the second air cylinder 272, and the full-automatic sack closer 26 at the rear end of the clamping opening mechanism 27 completes the sealing work of the feed bag.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. The utility model provides a filling equipment for pig feed production, includes base (1), its characterized in that: the automatic feeding machine is characterized in that a cabinet (2) is fixedly mounted at the rear end of a base (1), a first electric guide rail (4) is arranged on the front end face of the cabinet (2), a second electric guide rail (10) is arranged at the upper end of the first electric guide rail (4), a support frame (29) is fixedly mounted at the rear ends of the first electric guide rail (4) and the second electric guide rail (10), one end of the support frame (29) is fixedly connected with the cabinet (2), a filling mechanism (17) is fixedly mounted at one side of the upper end of the cabinet (2), a hopper (20) is mounted at the upper end of the filling mechanism (17), a discharge port (18) is arranged at the lower end of the filling mechanism (17), a hopper cover (21) is mounted at the upper end of the hopper (20), a feed bag placing box (3) is fixedly mounted at one side of the upper surface of the base (1), a first conveying belt (23) is arranged, and a first conveying belt (23) is fixedly connected with the base (1), a hydraulic lifting column (24) is arranged at the rear end of the first conveying belt (23), and a sack closer control box (25) is fixedly installed at the upper end of the hydraulic lifting column (24).
2. The pig feed production filling equipment of claim 1, wherein: be provided with slider (5) on first electronic guide rail (4), and slider (5) are connected with the ball screw transmission in first electronic guide rail (4), the front end fixed mounting of slider (5) has slewing mechanism (28), the one end fixed mounting of slewing mechanism (28) has transmission piece (6), fixed mounting has first cylinder (7) on the outer wall of transmission piece (6), install first sucking disc support (8) on the output of first cylinder (7), the lower extreme fixed mounting of first sucking disc support (8) has first vacuum chuck (9), and first vacuum chuck (9) are provided with four.
3. The pig feed production filling equipment of claim 2, wherein: slewing mechanism (28) include step motor (36), shaft coupling (37) and link rod (38), the output of step motor (36) passes through shaft coupling (37) and is connected with link rod (38) transmission, and link rod (38) and transmission piece (6) structure as an organic whole, bearing (39) are installed to the junction of link rod (38) and slewing mechanism (28).
4. The pig feed production filling equipment of claim 1, wherein: the internally mounted of the electronic guide rail of second (10) has positive ball screw (11) and negative direction ball screw (12), and positive ball screw (11) and negative direction ball screw (12) fixed connection, center bearing board (40) are installed to the junction of positive ball screw (11) and negative direction ball screw (12), install positive slip table (13) on positive ball screw (11), install negative slip table (14) on negative direction ball screw (12).
5. The pig feed production filling equipment of claim 4, wherein: all install second sucking disc support (15), every on the outer wall of positive going slip table (13) and negative direction slip table (14) the equal fixed mounting of lower extreme of second sucking disc support (15) has second sucking disc (16), and second sucking disc (16) are provided with two.
6. The pig feed production filling equipment of claim 1, wherein: filling mechanism (17) and the junction flange connection of hopper (20) have electric butterfly valve (22), the inside one side fixed mounting of filling mechanism (17) has loading board (41), the top of loading board (41) is provided with second conveyer belt (31), the lower extreme fixed mounting of second conveyer belt (31) has landing leg (33), the lower extreme fixed mounting of landing leg (33) has weighing module (34), and the lower surface and loading board (41) fixed connection of weighing module (34), the model of weighing module (34) is SWB805, the lower extreme fixed mounting of loading board (41) has servo motor (35), the output of servo motor (35) passes through the belt and is connected with the action wheel transmission of second conveyer belt (31), fixed mounting has on the outer wall of filling mechanism (17) and weighs and sets up panel (19).
7. The pig feed production filling equipment of claim 6, wherein: the lower extreme of electric butterfly valve (22) is provided with stock guide (30), and the inner wall fixed connection of stock guide (30) and filling mechanism (17), the equal fixed mounting in both sides of second conveyer belt (31) has baffle (32).
8. The pig feed production filling equipment of claim 1, wherein: the front end of the sack closer control box (25) is fixedly provided with a full-automatic sack closer (26), the model of the full-automatic sack closer (26) is GK35-6, and one side of the sack closer control box (25) is fixedly provided with a mouth clamping mechanism (27).
9. The pig feed production filling equipment of claim 8, wherein: the clamping mechanism (27) comprises a supporting frame (271), two second cylinders (272) and a clamping plate (273), wherein the number of the second cylinders (272) is two, the two second cylinders (272) are respectively and fixedly mounted on two sides of the supporting frame (271), the output ends of the two second cylinders (272) penetrate through and extend to the inside of the supporting frame (271), and the two second cylinders are fixedly connected with the clamping plate (273).
10. The filling method of the filling equipment for pig feed production according to any one of claims 1 to 9, characterized by comprising the following steps:
the method comprises the following steps: the feed bags are orderly stacked in the feed bag placing box (3) to wait for the feeding of the material taking mechanism;
step two: starting the first electric guide rail (4), driving the sliding block (5) and the sucker mechanism on the sliding block (5) to move right above the feed bag placing box (3), driving the first air cylinder (7) to drive the sucker mechanism to move downwards, adsorbing the feed bag by using the suction force of the vacuum sucker, resetting the first air cylinder (7), and moving the feed bag to the filling mechanism (17) by virtue of the guide rail;
step three: the first electric guide rail (4) drives the feed bag to move to the lower end of a discharge port (18) of the filling mechanism (17), and the plastic bag is rotated by ninety degrees by the rotating mechanism (28) so that the end of the discharge port is upward;
step four: the second electric guide rail (10) is driven to drive the sucker mechanisms on the positive and negative sliding tables to approach to the center, the two sides of the feed bag are sucked by virtue of vacuum suction, and at the moment, the sucker mechanisms on the sliding blocks (5) of the first electric guide rail (4) cancel the suction and reset and withdraw;
step five: after the adsorption is finished, the second electric guide rail (10) is driven reversely to separate the positive sliding table and the negative sliding table to the two sides, and the feed bag is unfolded;
step six: starting a filling mechanism (17), opening an electric butterfly valve (22) through an SHJG electric actuator to enable the materials to slide to a second conveying belt (31) along a material guide plate (30), wherein a weighing module (34) is arranged at the lower end of a supporting leg of the second conveying belt (31), when the weight detected by the weighing module (34) reaches a preset value, a signal is sent to the SHJG electric actuator to enable the SHJG electric actuator to close the electric butterfly valve (22), the weighed materials are conveyed to a discharge port (18) through the second conveying belt (31) to enable the weighed materials to slide to a feed bag to finish weighing and bagging work, and the weighing amount is required to be calculated according to the material amount leaked in the closing process of the electric butterfly valve (22) so as to ensure the weighing precision;
step seven: the suction force of the sucking disc is cancelled, so that the feed bag drops onto the first conveying belt (23), the first conveying belt (23) conveys the material to the opening clamping mechanism (27), the material opening is preliminarily closed by utilizing the edge clamping plate (273) at the output end of the second cylinder (272), and the full-automatic bag sewing machine (26) at the rear end of the opening clamping mechanism (27) completes the sealing work of the feed bag.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010768762.1A CN111776261A (en) | 2020-08-03 | 2020-08-03 | Filling equipment for pig feed production and filling method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010768762.1A CN111776261A (en) | 2020-08-03 | 2020-08-03 | Filling equipment for pig feed production and filling method thereof |
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| CN202010768762.1A Pending CN111776261A (en) | 2020-08-03 | 2020-08-03 | Filling equipment for pig feed production and filling method thereof |
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