CN212305065U - Full-automatic production line for motor stator - Google Patents

Abstract

The utility model relates to a full-automatic production line of a motor stator, which comprises an iron core feeding machine, a paper inserting machine, an end pressing machine and a winding machine which are arranged in sequence; the iron core feeding machine is used for continuously feeding the paper inserting machine; a paper inserting conveying line is arranged at the paper inserting end of the paper inserting machine; a pressing end plate conveying line is arranged at the pressing end of the pressing end plate machine; a material taking manipulator is arranged at the feeding end of the pressing end plate conveying line, and an overturning manipulator is arranged at the discharging end; a winding conveying line is arranged at the winding end of the winding machine; the feeding end of the winding conveying line is provided with a material receiving manipulator, and the discharging end of the winding conveying line is provided with a discharging manipulator; the utility model discloses can carry out the full automatic production of slip, pressure end plate, wire winding to the stator, not only improve production efficiency, reduce intensity of labour, reduce staff's quantity, and through concentrating together the equipment hookup, form the assembly line form, can reduce factory building area occupied to reduction in production cost.

Description

Full-automatic production line for motor stator

Technical Field

The utility model relates to a motor manufacturing field refers in particular to a full-automatic production water line of motor stator.

Background

The stator is an important component in the motor, and the function of the stator is to generate a rotating magnetic field; at present, the stator is produced in a single machine in the production process, the paper inserting process, the end plate pressing process and the winding process are carried to the next process through manual work after the processes are completed, the working efficiency is low, the labor intensity is high, equipment is dispersed, the area of a factory building is greatly occupied, and the production cost is increased.

SUMMERY OF THE UTILITY MODEL

The utility model aims at overcoming the not enough of prior art and providing a full-automatic production water line of motor stator.

In order to achieve the above purpose, the utility model adopts the technical scheme that: a full-automatic production line for a motor stator comprises an iron core feeding machine, a paper inserting machine, an end plate pressing machine and a winding machine which are sequentially arranged according to production procedures; the iron core feeding machine is used for continuously feeding the paper inserting machine; a paper inserting conveying line is arranged at the paper inserting end of the paper inserting machine; a pressing end plate conveying line is arranged at the pressing end of the pressing end plate machine; the feeding end of the pressing end plate conveying line is provided with a material taking manipulator for grabbing the iron core from the paper inserting conveying line to the pressing end plate conveying line, and the discharging end of the pressing end plate conveying line is provided with a turnover manipulator for taking the iron core down from the pressing end plate conveying line; a winding conveying line is arranged at the winding end of the winding machine; the feeding end of the winding conveying line is provided with a material receiving manipulator for grabbing the iron core from the overturning manipulator to the winding conveying line, and the discharging end of the winding conveying line is provided with a discharging manipulator for taking the iron core down from the winding conveying line.

Preferably, the iron core feeding machine comprises a feeding conveying line and a material pushing mechanism positioned at the discharge end of the feeding conveying line; pushing equipment is including setting up guide rail, the slip setting at material loading transfer chain discharge end on the guide rail and the cross-section is the push pedal of C shape, setting and is used for driving the push pedal to push away the material cylinder that pushes away on the paper transfer chain with the iron core in bank in material loading transfer chain bottom.

Preferably, the iron core feeding machine further comprises a material blocking mechanism positioned above the penultimate iron core row; the material blocking mechanism comprises two guide columns vertically arranged on two sides of the feeding conveying line, supporting plates with two ends respectively arranged at the tops of the two guide columns, movable plates with two ends respectively arranged on the two guide columns in a sliding mode, a plurality of retaining columns arranged at the bottoms of the movable plates at intervals, and material blocking air cylinders arranged on the supporting plates and used for driving the movable plates to drive the plurality of retaining columns to be inserted into the iron cores.

Preferably, the upper end of the push plate is provided with a long hole; and two sides of the paper inserting conveying line are respectively provided with a blocking rod, and one blocking rod extends to the discharge end of the feeding conveying line and penetrates through the strip hole.

Preferably, the pressing plate conveying line comprises two U-shaped bases, two containing plates arranged at the tops of the bases respectively, a conveying plate arranged between the two containing plates, positioning lifting cylinders arranged on the two bases respectively and used for driving the conveying plate to move up and down, a pressing translation cylinder arranged at the driving end of one of the positioning lifting cylinders and used for driving the conveying plate to move horizontally, and at least two positioning columns arranged at the tops of the conveying plates.

Preferably, the material taking manipulator comprises a material taking support, a material taking slide rail horizontally arranged on the material taking support, a material taking lifting cylinder slidably arranged on the material taking slide rail, a material taking translation cylinder arranged at one end of the material taking slide rail and driving the material taking lifting cylinder to horizontally move, and a material taking clamping jaw cylinder arranged at the driving end of the material taking lifting cylinder.

Preferably, the overturning manipulator comprises an overturning support, an overturning cylinder which is arranged on the overturning support and is provided with a rotating shaft horizontally, and an overturning clamping jaw cylinder which is arranged at the driving end of the overturning cylinder.

Preferably, the winding conveying line comprises two mounting seats and conveying guide rails arranged on the two mounting seats; the conveying guide rail is divided into a feeding area, a winding area and a discharging area; the bottom of the conveying guide rail is provided with sliding grooves in a feeding area and a winding area; the chute is internally provided with a pushing rod, and one of the mounting seats is also provided with a winding translation cylinder for driving the pushing rod to horizontally move; a plurality of grooves which are uniformly arranged at intervals are formed in the material pushing rod; and each groove is internally provided with a stop block which is rotatably connected and a torsional spring which drives the stop block to protrude out of the upper end surface of the material pushing rod.

Preferably, the material receiving manipulator comprises a linear servo module horizontally arranged, a material receiving lifting cylinder arranged at the drive end of the linear servo module, a material receiving rotary cylinder arranged at the drive end of the material receiving lifting cylinder, and a material receiving clamping jaw cylinder arranged at the drive end of the material receiving rotary cylinder.

Preferably, the blanking manipulator comprises a blanking support, a blanking slide rail horizontally arranged on the blanking support, a blanking lifting cylinder slidably arranged on the blanking slide rail, a blanking translation cylinder arranged on the blanking slide rail and used for driving the blanking lifting cylinder to horizontally move, and an electromagnet arranged at the driving end of the blanking lifting cylinder.

Because of above-mentioned technical scheme's application, compared with the prior art, the utility model have the following advantage:

the utility model discloses can carry out the full automatic production of slip, pressure end plate, wire winding to the stator, not only improve production efficiency, reduce intensity of labour, reduce staff's quantity, and through concentrating together the equipment hookup, form the assembly line form, can reduce factory building area occupied to reduction in production cost.

Drawings

The technical scheme of the utility model is further explained by combining the attached drawings as follows:

fig. 1 is a schematic structural view of a full-automatic production line for motor stators according to the present invention;

fig. 2 is a schematic structural diagram of a core feeder and a paper inserter according to the present invention;

FIG. 3 is an enlarged view of a portion of FIG. 2 at A;

FIG. 4 is a schematic structural view of a pushing mechanism of the present invention;

fig. 5 is a schematic structural diagram of a medium-pressure plate-holding machine according to the present invention;

FIG. 6 is a schematic structural view of the material taking manipulator of the present invention;

fig. 7 is a schematic structural view of the medium-pressure end plate conveying line of the present invention;

FIG. 8 is a schematic structural view of a turning manipulator of the present invention;

fig. 9 is a schematic structural view of the winding machine of the present invention;

FIG. 10 is a schematic structural view of the material receiving manipulator of the present invention;

FIG. 11 is a schematic structural view of a wire winding conveyor line according to the present invention;

fig. 12 is a cross-sectional view of the winding conveyor line of the present invention;

figure 13 is the utility model provides an unloading manipulator structure sketch map.

Wherein: 1. an iron core feeding machine; 11. a feeding conveying line; 12. a stock stop mechanism; 121. a guide post; 122. a movable plate; 123. a support plate; 124. a material blocking cylinder; 125. a bumping post; 13. a material pushing mechanism; 131. a guide rail; 132. pushing the plate; 133. a material pushing cylinder; 134. a strip hole; 14. a gear lever; 2. inserting a paper machine; 21. a paper inserting conveying line; 3. pressing an end plate machine; 31. a pressing end plate conveying line; 311. a base; 312. a holding plate; 313. a conveying plate; 314. a positioning column; 315. positioning a lifting cylinder; 316. a material pressing translation cylinder; 4. a winding machine; 41. a winding conveying line; 411. a mounting seat; 412. a winding translation cylinder; 413. a feeding area; 414. a chute; 415. a winding area; 416. a blanking area; 417. a material pushing rod; 418. a groove; 419. a stopper; 5. a material taking manipulator; 51. a material taking bracket; 52. a material taking translation cylinder; 53. a material taking slide rail; 54. a material taking lifting cylinder; 55. a material taking clamping jaw cylinder; 6. turning over the manipulator; 61. turning over the bracket; 62. turning over the air cylinder; 63. a clamping jaw overturning cylinder; 7. a material receiving manipulator; 71. a linear servo module; 72. a material receiving lifting cylinder; 73. a material receiving rotary cylinder; 74. a material receiving clamping jaw cylinder; 8. a feeding manipulator; 81. a blanking support; 82. a blanking slide rail; 83. a blanking translation cylinder; 84. a blanking lifting cylinder; 85. an electromagnet; 9. and (3) an iron core.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

Fig. 1-13 show a fully automatic production line for motor stators according to the present invention, which comprises an iron core feeder 1, a paper inserter 2, an end plate pressing machine 3, and a winding machine 4, which are sequentially disposed according to the production process; the iron core feeding machine 1 is used for continuously feeding the paper inserting machine 2; a paper inserting conveying line 21 is arranged at the paper inserting end of the paper inserting machine 2; a pressing end plate conveying line 31 is arranged at the pressing end of the end plate pressing machine 3; a material taking manipulator 5 is arranged at the feeding end of the pressure end plate conveying line 31, and a turning manipulator 6 is arranged at the discharging end; a winding conveying line 41 is arranged at the winding end of the winding machine 4; a material receiving manipulator 7 is arranged at the feeding end of the winding conveying line 41, and a discharging manipulator 8 is arranged at the discharging end; when in work: the iron core feeding machine 1 automatically sends the iron core 9 to the paper inserting conveying line 21, the paper inserting conveying line 21 conveys the iron core 9 to the paper inserting end of the paper inserting machine 2 for a paper inserting process, then the material taking manipulator 5 grabs the iron core 9 from the paper inserting conveying line 21 to the end pressing plate conveying line 31 one by one, the iron core 9 is conveyed to the material pressing end of the end pressing plate machine 3 through the end pressing plate conveying line 31 for a material pressing end process, then the iron core 9 is taken down from the end pressing plate conveying line 31 one by the overturning manipulator 6, the iron core 9 is overturned for 90 degrees and placed horizontally from vertical, then the iron core 9 is grabbed from the overturning manipulator 6 to the winding conveying line 41 one by the material receiving manipulator 7, the iron core 9 is conveyed to the winding end of the winding machine 4 through the winding conveying line 41 for a winding process, finally the iron core 9 is taken down from the winding 41 of the conveying line by the blanking manipulator 8, full, the labor intensity is reduced, the number of workers is reduced, and the equipment is connected and centralized together to form a flow line form, so that the occupied area of a factory building can be reduced, and the production cost is reduced; the paper inserting machine 2, the end plate pressing machine 3 and the winding machine 4 are all the prior art, so the structures of the paper inserting machine, the end plate pressing machine and the winding machine are not introduced; the winding machine 4 is a four-position winding stator winding machine, such as the one disclosed in the prior art 201821042912.5.

Further, the iron core feeding machine 1 comprises a feeding conveying line 11 and a material pushing mechanism 13 positioned at the discharging end of the feeding conveying line 11; the pushing mechanism 13 comprises a guide rail 131 arranged at the discharge end of the feeding conveying line 11, a push plate 132 which is arranged on the guide rail 131 in a sliding manner and has a C-shaped cross section, and a pushing cylinder 133 which is arranged at the bottom of the feeding conveying line 11 and has a driving end connected with the push plate 132; when in work: manually placing the iron cores 9 on the feeding conveying line 11 in order, and driving the iron cores 9 to be conveyed to the paper inserting conveying line 21 in a row through the feeding conveying line 11; when the iron cores 9 reach the discharge end of the feeding conveyor line 11, the material pushing cylinder 133 drives the push plate 132 to push the iron cores 9 in a row onto the paper inserting conveyor line 21, so that automatic feeding is realized.

Further, the iron core feeding machine 1 further comprises a material blocking mechanism 12 positioned above the penultimate iron core row 9; the material blocking mechanism 12 comprises two guide posts 121 vertically arranged on two sides of the feeding conveying line 11, a support plate 123 with two ends respectively arranged on the tops of the two guide posts 121, a movable plate 122 with two ends respectively arranged on the two guide posts 121 in a sliding manner, four blocking posts 125 arranged at the bottom of the movable plate 122 at intervals, and a material blocking cylinder 124 arranged on the support plate 123 and with a driving end connected with the movable plate 122; before the material pushing mechanism 13 feeds the material, the material blocking cylinder 124 needs to drive the movable plate 122 to drive the plurality of retaining columns 125 to insert into the iron core 9, so as to achieve material blocking.

Further, the upper end of the push plate 132 is provided with a long hole 134; two sides of the paper inserting conveying line 21 are respectively provided with a blocking rod 14, and one blocking rod 14 extends to the discharge end of the feeding conveying line 11 and penetrates through the long hole 134; when in work: the two baffle rods 14 play a role in limiting and guiding, so that the iron cores 9 can be conveniently pushed into the paper inserting conveying line 21 in rows by the push plate 132 without deviation, and the push plate 132 is sleeved on the baffle rods 14 through the strip holes 134, so that the pushing process is more stable.

Further, the pressing plate conveying line 31 comprises two U-shaped bases 311, two containing plates 312 respectively arranged at the tops of the bases 311, a conveying plate 313 arranged between the two containing plates 312, positioning lifting cylinders 315 respectively arranged on the two bases 311 and having driving ends connected with the conveying plate 313 in a sliding manner, a pressing translation cylinder 316 arranged at the driving end of one of the positioning lifting cylinders 315 and used for driving the conveying plate 313 to move horizontally, and four positioning columns 314 arranged at the tops of the conveying plates 313; when the material taking manipulator 5 grabs the iron cores 9 from the paper inserting conveying line 21 to the containing plate 312 one by one: the positioning lifting cylinder 315 drives the conveying plate 313 to move upwards so that the positioning column 314 is inserted into the iron core 9, the conveying plate 313 is driven to move horizontally by the material pressing translation cylinder 316 so that the iron core 9 is conveyed to the material pressing end of the end pressing plate machine 3 for a material pressing end process, and finally, the iron core returns to the initial position to continue the next round of conveying.

Further, the material taking manipulator 5 comprises a material taking bracket 51, a material taking slide rail 53 horizontally arranged on the material taking bracket 51, a material taking lifting cylinder 54 slidably arranged on the material taking slide rail 53, a material taking translation cylinder 52 arranged at one end of the material taking slide rail 53 and used for driving the material taking lifting cylinder 54 to horizontally move, and a material taking clamping jaw cylinder 55 arranged at the driving end of the material taking lifting cylinder 54; when in work: the material taking translation cylinder 52 drives the material taking lifting cylinder 54 to be arranged above the paper inserting conveying line 21, the material taking clamping jaw cylinder 55 is driven to descend by the material taking lifting cylinder 54, the iron core 9 is clamped by the material taking clamping jaw cylinder 55, the material taking translation cylinder 52 and the material taking lifting cylinder 54 return to the initial position, the material taking lifting cylinder 54 drives the material taking clamping jaw cylinder 55 to descend, and the material taking clamping jaw cylinder 55 releases the iron core 9, so that the iron core 9 falls on the containing plate 312.

Further, the turning manipulator 6 comprises a turning support 61, a turning cylinder 62 arranged on the turning support 61 and with a horizontally placed rotating shaft, and a turning clamping jaw cylinder 63 arranged at the driving end of the turning cylinder 62; when in work: the iron core 9 is got to upset clamping jaw cylinder 63 first, is driving through upset cylinder 62, with iron core 9 upset 90 degrees, is placed by vertical becoming the level.

Further, the winding conveying line 41 includes two mounting seats 411, and conveying rails disposed on the two mounting seats 411; the conveying guide rail is divided into a feeding area 413, a winding area 415 and a blanking area 416; the bottom of the conveying guide rail is provided with a chute 414 in a feeding area 413 and a winding area 415; the chute 414 is internally provided with a material pushing rod 417, and one of the mounting seats 411 is further provided with a winding translation cylinder 412 for driving the material pushing rod 417 to horizontally move; the material pushing rod 417 is provided with four grooves 418 which are uniformly arranged at intervals; a stop block 419 which is rotatably connected with the groove 418 and a torsion spring which drives the stop block 419 to protrude out of the upper end surface of the material pushing rod 417 are arranged in each groove 418; when receiving material manipulator 7 grabs iron core 9 from upset manipulator 6 one by one on the wire winding transfer chain 41, can place in proper order along dog 419 one side, after iron core 9 was all filled to four dog 419 one sides, wire winding translation cylinder 412 drive material pole horizontal migration carries four iron core 9 to the regional 415 of wire winding and carries out the wire winding process, and last wire winding translation cylinder 412 gets back to initial position, and wherein dog 419 when through iron core 9 can overcome in the elasticity withdrawal recess 418 of torsional spring under the gravity of iron core 9.

Further, the material receiving manipulator 7 comprises a linear servo module 71 horizontally placed, a material receiving lifting cylinder 72 arranged at the driving end of the linear servo module 71, a material receiving rotating cylinder 73 arranged at the driving end of the material receiving lifting cylinder 72, and a material receiving clamping jaw cylinder 74 arranged at the driving end of the material receiving rotating cylinder 73; when in work: the linear servo module 71 drives the material receiving lifting cylinder 72 to be located above the turnover manipulator 6, the material receiving clamping jaw cylinder 74 is driven by the material receiving lifting cylinder 72 to descend to clamp the iron core 9, the material receiving lifting cylinder 72 returns to the initial position, the material receiving rotary cylinder 73 drives the iron core 9 to horizontally rotate by 90 degrees, and finally the linear servo module 71 drives the material receiving lifting cylinder 72 to be located above the conveying guide rail so that the iron core 9 falls on one side of the stop block 419.

Further, the blanking manipulator 8 comprises a blanking support 81, a blanking slide rail 82 horizontally arranged on the blanking support 81, a blanking lifting cylinder 84 slidably arranged on the blanking slide rail 82, a blanking translation cylinder 83 arranged on the blanking slide rail 82 and used for driving the blanking lifting cylinder 84 to horizontally move, and an electromagnet 85 arranged at the driving end of the blanking lifting cylinder 84; when in work: the blanking lifting cylinder 84 drives the electromagnet 85 to descend, four iron cores 9 are sucked from the blanking area 416 at a time, then the blanking lifting cylinder 84 returns to the initial position, and then the blanking translation cylinder 83 drives the blanking lifting cylinder 84 to move to an external conveying line, so that blanking is completed.

The above is only a specific application example of the present invention, and does not constitute any limitation to the protection scope of the present invention. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.

Claims (10)

1. The utility model provides a full-automatic production water line of motor stator which characterized in that: the iron core feeding machine, the paper inserting machine, the end pressing plate machine and the winding machine are sequentially arranged according to production procedures; the iron core feeding machine is used for continuously feeding the paper inserting machine; a paper inserting conveying line is arranged at the paper inserting end of the paper inserting machine; a pressing end plate conveying line is arranged at the pressing end of the pressing end plate machine; the feeding end of the pressing end plate conveying line is provided with a material taking manipulator for grabbing the iron core from the paper inserting conveying line to the pressing end plate conveying line, and the discharging end of the pressing end plate conveying line is provided with a turnover manipulator for taking the iron core down from the pressing end plate conveying line; a winding conveying line is arranged at the winding end of the winding machine; the feeding end of the winding conveying line is provided with a material receiving manipulator for grabbing the iron core from the overturning manipulator to the winding conveying line, and the discharging end of the winding conveying line is provided with a discharging manipulator for taking the iron core down from the winding conveying line.

2. The full-automatic production line of the motor stator according to claim 1, characterized in that: the iron core feeding machine comprises a feeding conveying line and a material pushing mechanism positioned at the discharging end of the feeding conveying line; pushing equipment is including setting up guide rail, the slip setting at material loading transfer chain discharge end on the guide rail and the cross-section is the push pedal of C shape, setting and is used for driving the push pedal to push away the material cylinder that pushes away on the paper transfer chain with the iron core in bank in material loading transfer chain bottom.

3. The full-automatic production line of the motor stator according to claim 2, characterized in that: the iron core feeding machine also comprises a material blocking mechanism positioned above the penultimate iron core row; the material blocking mechanism comprises two guide columns vertically arranged on two sides of the feeding conveying line, supporting plates with two ends respectively arranged at the tops of the two guide columns, movable plates with two ends respectively arranged on the two guide columns in a sliding mode, a plurality of retaining columns arranged at the bottoms of the movable plates at intervals, and material blocking air cylinders arranged on the supporting plates and used for driving the movable plates to drive the plurality of retaining columns to be inserted into the iron cores.

4. The full-automatic production line of the motor stator according to claim 3, characterized in that: the upper end of the push plate is provided with a strip hole; and two sides of the paper inserting conveying line are respectively provided with a blocking rod, and one blocking rod extends to the discharge end of the feeding conveying line and penetrates through the strip hole.

5. The full-automatic production line of the motor stator according to any one of claims 1 to 4, characterized in that: the pressing plate conveying line comprises two U-shaped bases, two containing plates arranged at the tops of the bases respectively, a conveying plate arranged between the two containing plates, positioning lifting cylinders arranged on the two bases respectively and used for driving the conveying plate to move up and down, a pressing translation cylinder arranged at the driving end of one of the positioning lifting cylinders and used for driving the conveying plate to move horizontally, and at least two positioning columns arranged at the tops of the conveying plates.

6. The full-automatic production line of the motor stator according to claim 5, characterized in that: the material taking manipulator comprises a material taking support, a material taking slide rail horizontally arranged on the material taking support, a material taking lifting cylinder slidably arranged on the material taking slide rail, a material taking translation cylinder arranged at one end of the material taking slide rail and driving the material taking lifting cylinder to horizontally move, and a material taking clamping jaw cylinder arranged at the driving end of the material taking lifting cylinder.

7. The full-automatic production line of the motor stator according to claim 6, characterized in that: the overturning manipulator comprises an overturning support, an overturning cylinder and an overturning clamping jaw cylinder, wherein the overturning cylinder is arranged on the overturning support, the rotating shaft is horizontally arranged, and the overturning clamping jaw cylinder is arranged at the driving end of the overturning cylinder.

8. The full-automatic production line of the motor stator according to claim 7, characterized in that: the winding conveying line comprises two mounting seats and conveying guide rails arranged on the two mounting seats; the conveying guide rail is divided into a feeding area, a winding area and a discharging area; the bottom of the conveying guide rail is provided with sliding grooves in a feeding area and a winding area; the chute is internally provided with a pushing rod, and one of the mounting seats is also provided with a winding translation cylinder for driving the pushing rod to horizontally move; a plurality of grooves which are uniformly arranged at intervals are formed in the material pushing rod; and each groove is internally provided with a stop block which is rotatably connected and a torsional spring which drives the stop block to protrude out of the upper end surface of the material pushing rod.

9. The full-automatic production line of the motor stator according to claim 8, characterized in that: the material receiving manipulator comprises a linear servo module horizontally arranged, a material receiving lifting cylinder arranged at the driving end of the linear servo module, a material receiving rotary cylinder arranged at the driving end of the material receiving lifting cylinder, and a material receiving clamping jaw cylinder arranged at the driving end of the material receiving rotary cylinder.

10. The full-automatic production line of the motor stator according to claim 9, characterized in that: the blanking manipulator comprises a blanking support, a blanking slide rail horizontally arranged on the blanking support, a blanking lifting cylinder arranged on the blanking slide rail in a sliding mode, a blanking translation cylinder arranged on the blanking slide rail and used for driving the blanking lifting cylinder to move horizontally, and an electromagnet arranged at the driving end of the blanking lifting cylinder.

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