CN217182004U

CN217182004U - Coil type-setting machine

Info

Publication number: CN217182004U
Application number: CN202220989127.0U
Authority: CN
Inventors: 廖先辉; 李鹭鹏; 邓祥朋
Original assignee: Xiamen Haihongxin Automation Equipment Co ltd
Current assignee: Xiamen Haihongxin Automation Equipment Co ltd
Priority date: 2022-04-27
Filing date: 2022-04-27
Publication date: 2022-08-12
Anticipated expiration: 2032-04-27

Abstract

The utility model provides a coil type-setting machine, including workstation, composing station, unwrapping wire station, deposit station, material transfer subassembly and travelling car. The typesetting station, the paying-off station, the depositing station and the material transfer component are arranged on the workbench. And a stopping point is arranged on one side of the workbench, and the movable trolley enters or exits the stopping point. The material transfer assembly includes a robot. The docking point comprises a supporting and positioning platform, limiting mechanisms are arranged on two sides of the supporting and positioning platform, and a lifting and lifting structure is arranged at the top of the supporting and positioning platform. The utility model discloses the type can carry out orderly the composing and spacing to the coil through setting up the station of typesetting and unwrapping wire station, deposits the material tray after the station can keep in the typesetting through setting up, later unified vacancy that shifts to on the travelling car again, can reduce artificial intervention and the removal distance of material transfer subassembly, improves the efficiency of typesetting.

Description

Coil type-setting machine

Technical Field

The utility model relates to a coil type-setting machine.

Background

The coil type-setting machine is a device specially used for setting coils in a material box as the name implies. The traditional typesetting mode adopts manual typesetting, thereby not only consuming time, but also having low efficiency and relatively higher cost. At present, some typesetting equipment is available in the market, but the typesetting equipment has a too simple structure, so that the automation degree is relatively low, too much manual assistance is needed, and therefore, the existing coil typesetting machine needs to be further improved.

SUMMERY OF THE UTILITY MODEL

The utility model discloses a solve above-mentioned technical problem, it is high to propose degree of automation, and efficient coil type-setting machine.

A coil typesetting machine comprises a workbench, a typesetting station, a paying-off station, a depositing station, a material transfer component and a moving trolley, wherein,

the coil storage device comprises a workbench, a typesetting station, a paying-off station, a depositing station and a material transfer assembly, wherein the typesetting station, the paying-off station, the depositing station and the material transfer assembly are arranged on the workbench and are respectively used for placing coils into a material tray, placing iron wires into the material tray so as to prevent the coils in the material tray from falling off and temporarily storing the material tray with the typesetted coils.

And a stopping point is arranged on one side of the workbench, and the movable trolley enters or exits the stopping point. The material transfer assembly comprises a mechanical arm which reciprocates in the region of the typesetting station, the paying-off station, the depositing station and the stopping point.

The docking point comprises a supporting and positioning platform, limiting mechanisms are arranged on two sides of the supporting and positioning platform, and a lifting and lifting structure is arranged at the top of the supporting and positioning platform. The front end of the movable trolley is provided with an opening, the width of the strip-shaped opening is equal to that of the supporting and positioning platform, and the height of the strip-shaped opening is equal to or greater than that of the supporting platform.

When the material tray pushing device is used, a worker or an automatic device puts an empty material tray on the movable trolley and pushes the movable trolley to the stopping point. The material transfer assembly sequentially transfers the material trays on the movable trolley to the typesetting station for typesetting and the paying-off station to be placed in the iron wire and the depositing station for temporary storage, then transfers the stacked material trays to the movable trolley, and finally the movable trolley is withdrawn from the stopping point by workers or automatic equipment to complete the typesetting of all empty material trays on the movable trolley.

The utility model discloses the type can carry out orderly the composing and spacing to the coil through setting up the station of typesetting and unwrapping wire station, deposits the material tray after the station can keep in the typesetting through setting up, later unified vacancy that shifts to on the travelling car again, can reduce artificial intervention and the removal distance of material transfer subassembly, improves the efficiency of typesetting.

Preferably, the material transfer assembly comprises a support frame, a transverse movement driving member, a longitudinal movement driving member and a vertical movement driving member. The transverse moving driving piece is horizontally arranged on the workbench through a support frame and spans the typesetting station, the paying-off station, the depositing station and the stopping point. The longitudinal movement driving piece is movably arranged on the horizontal movement driving piece. The vertical moving driving piece is movably arranged on the longitudinal moving driving piece and connected with and drives the manipulator.

Preferably, the manipulator comprises a mounting plate and a clamping cylinder. The mounting plate is mounted on the vertical movement drive. The clamping cylinders are arranged on two sides of the mounting plate symmetrically, and piston rods of the clamping cylinders are back to back. The piston rod of the clamping cylinder is provided with a clamping plate, and the clamping cylinder is opened and closed to control the clamping plate to loosen and clamp the material tray.

Preferably, in order to facilitate the transfer of the material trays in the typesetting, the material transfer assembly further comprises a translation driving member and a translation seat. The translation driving piece is installed on the workbench and connected with the typesetting station and the paying-off station. The translation seat is movably installed on the translation driving piece and located at the bottoms of the typesetting station and the paying-off station, the material tray can be driven to slowly advance towards the typesetting station to typeset the coil, and the material tray can be driven to move to the paying-off station.

Preferably, the material transfer assembly further comprises a pair of clamping cylinders. And the two clamping cylinders are oppositely arranged on the workbench through a bracket and are positioned at two sides of the translational driving piece. And piston rods of the two clamping cylinders are opposite and are provided with clamping plates. The top of translation seat is equipped with the elevating platform, through the opening and shutting of die clamping cylinder and clamp plate spare and the rising decline of elevating platform, catches the follow the material tray that the manipulator was carried to on delivering to the composing station.

Preferably, the typesetting station is provided with a feeding block, the feeding block is mounted on the workbench through a support and close to the side part of the moving track of the translation seat, the top of the feeding block is provided with a coil feeding groove which is butted with a strip-shaped opening at the side part of the typesetting groove in the material tray, and coils conveyed from the outside can be fed into the typesetting groove in the material tray one by one.

Preferably, the pay-off station is provided with a feeding mechanism, and the feeding mechanism is installed on the workbench through a support and located at the top of the moving track of the translation seat. The feeding mechanism comprises a storage hopper and a feeding device which are respectively used for storing iron wires and putting the iron wires into the material tray.

Preferably, the bottom of the storage hopper is provided with a strip-shaped opening. The feeding device comprises a feeding rotating shaft, a feeding motor and a speed reducer. The feeding rotating shaft is rotatably arranged and is close to the bottom of the strip-shaped opening of the storage hopper. The feeding rotating shaft is parallel to the strip-shaped opening and is provided with a storage tank parallel to the strip-shaped opening. The depth of the storage tank is equal to the diameter of the iron wire. The feeding motor is connected with the feeding rotating shaft through a speed reducer and drives the feeding rotating shaft to rotate. When the feeding rotating shaft rotates during working, when the conveying storage tank is aligned to the strip-shaped opening, the iron wires in the storage hopper fall into the storage tank and are taken out, and the feeding rotating shaft continues to rotate to throw the taken-out iron wires into the material tray at the bottom.

Preferably, the depositing station is provided with at least one material tray storage position. And the depositing station is provided with at least one material tray storing position.

Preferably, the limiting mechanism is a roller group arranged on two sides of the supporting and positioning platform. The distance between the outermost sides of the roller groups on the two sides is equal to the strip-shaped opening at the front end of the movable trolley. The lifting and lifting structure comprises a lifting plate and a lifting cylinder, wherein the lifting cylinder is arranged on the supporting and positioning platform and lifts the lifting plate to reciprocate up and down.

From the above description, the present invention has the following advantages:

1. the coil can be orderly arranged and limited by setting the arranging station and the paying-off station, the arranged material tray can be temporarily stored by setting the registering station, and then the material tray is uniformly transferred to the vacant positions on the movable trolley, so that the manual intervention and the moving distance of the material transfer component can be reduced, and the arranging efficiency is improved;

2. the translation seat is arranged, so that the material tray can be driven to slowly advance at the typesetting station to typeset the coil, the material tray can be driven to move to the paying-off station, meanwhile, the workload of the manipulator can be reduced, the workload of each part can be reasonably arranged, and the overall working efficiency can be improved;

3. through setting up the removal dolly that has a plurality of positions of depositing, can reduce artificial business turn over material operation, reduce intensity of labour, improve work efficiency.

Drawings

The accompanying drawings, which are described herein, serve to provide a further understanding of the invention and constitute a part of this specification, and the exemplary embodiments and descriptions thereof are provided for explaining the invention without unduly limiting it.

Wherein:

FIG. 1 is a side view of an axis of a coil layout machine;

FIG. 2 is a second side view of the coil layout machine;

FIG. 3 is a front view of a coil setter;

FIG. 4 is a side view of a coil setter;

FIG. 5 is a top view of a coil setter;

FIG. 6 is a partially enlarged view of a first coil type setter;

FIG. 7 is a second enlarged view of a portion of a coil type-setting machine;

FIG. 8 is a side view of the third shaft of a coil layout machine; (hidden mobile trolley)

The designations in fig. 1 to 8 are respectively: a workbench 1, a supporting and positioning platform 11, a roller group 111, a lifting plate 112,

The device comprises a typesetting station 2, a feeding block 21, a paying-off station 3, a storage hopper 31, a feeding rotating shaft 32, a depositing station 4, a material transfer component 5, a transverse moving driving component 51, a longitudinal moving driving component 52, a vertical moving driving component 53, a clamping cylinder 54, a translation seat 55, a clamping cylinder 56, a moving trolley 6 and a material tray 7.

Detailed Description

In order to make the technical problem, technical solution and advantageous effects to be solved by the present invention clearer and more obvious, the following description of the present invention with reference to the accompanying drawings and embodiments is provided for further details. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.

Referring to fig. 1 to 8, a coil type-setting machine includes a working table 1, a type-setting station 2, a wire-releasing station 3, a depositing station 4, a material transfer assembly 5 and a moving trolley 6, wherein,

the typesetting station 2, the paying-off station 3, the depositing station 4 and the material transfer component 5 are arranged on the workbench 1 and are respectively used for placing coils into the material tray 7, placing iron wires into the material tray 7 to prevent the coils in the material tray 7 from falling and temporarily storing the material tray 7 with the coils already typeset.

In this embodiment, the material transfer assembly 5 includes a support frame, a transverse movement driving member 51, a longitudinal movement driving member 52, and a vertical movement driving member 53, where the transverse movement driving member 51, the longitudinal movement driving member 52, and the vertical movement driving member 53 may all adopt a driving manner of a motor and a lead screw nut. The transverse moving driving piece 51 is horizontally arranged on the workbench 1 through a support frame and spans the typesetting station 2, the paying-off station 3, the depositing station 4 and the stopping point. The longitudinal movement drive 52 is movably mounted on the horizontal movement drive. The vertical moving driving member 53 is movably installed on the longitudinal moving driving member 52 and connected to drive the robot. Preferably, the robot includes a mounting plate and a gripping cylinder 54. The mounting plate is mounted on the vertical movement drive 53. The two clamping cylinders 54 are symmetrically arranged on two sides of the mounting plate, and piston rods of the two clamping cylinders are back to back. The piston rods of the clamping cylinders 54 are provided with clamping plates, and the two clamping plates are controlled to loosen and clamp the material tray 7 through opening and closing of the two clamping cylinders 54.

In one embodiment, to facilitate the transfer of the material trays 7 in the composition, the material transfer assembly 5 further comprises a translation drive and a translation seat 55. The translation driving piece is installed on the workbench 1 and connected with the typesetting station 2 and the paying-off station 3. The translation seat 55 is movably installed on the translation driving piece and located at the bottoms of the typesetting station 2 and the paying-off station 3, the material tray 7 can be driven to slowly advance to typeset the coil, and the material tray 7 can be driven to move to the paying-off station 3.

The utility model discloses the type can carry out orderly composing and spacing to the coil through setting up composing station 2 and unwrapping wire station 3, deposits material tray 7 after station 4 can keep in the composing through setting up, later unified vacancy that shifts to on the travelling car 6 again, can reduce artificial intervention and material transfer subassembly 5's removal distance, improves the efficiency of composing.

In one embodiment, the material transfer assembly 5 further includes a pair of clamping cylinders 56. The two clamping cylinders 56 are oppositely arranged on the workbench 1 through a bracket and are positioned at two sides of the translation driving piece. The piston rods of the two clamping cylinders 56 are opposite and are provided with clamping plate members. The top of translation seat 55 is equipped with the elevating platform, through the opening and shutting of die clamping cylinder 56 and clamp plate spare and the ascending and descending of elevating platform, catches the follow material tray 7 that the manipulator was carried to on delivering to typesetting station 2.

In this embodiment, the typesetting station 2 is provided with a material inlet block 21, the material inlet block 21 is mounted on the workbench 1 through a support and is close to the side part of the moving track of the translation seat 55, the top part of the material inlet block is provided with a coil feeding groove which is butted with the strip-shaped opening at the side part of the typesetting groove in the material tray 7 and an inductor for monitoring materials, and coils conveyed from the outside can be fed into the typesetting groove in the material tray 7 one by one.

In this embodiment, the pay-off station 3 is provided with a feeding mechanism, and the feeding mechanism is mounted on the workbench 1 through a bracket and located at the top of the moving track of the translation seat 55. The feeding mechanism comprises a storage hopper 31 and a feeding device which are respectively used for storing iron wires and putting the iron wires into the material tray 7. Preferably, the bottom of the storage hopper 31 is provided with a strip-shaped opening. The feeding device comprises a feeding rotating shaft 32, a feeding motor and a speed reducer. The feeding rotating shaft 32 is rotatably arranged and is close to the bottom of the strip-shaped opening of the storage hopper 31. The feeding rotating shaft 32 is parallel to the strip-shaped opening and is provided with a storage tank parallel to the strip-shaped opening. The depth of the storage tank is equal to the diameter of the iron wire. The feeding motor is connected with the speed reducer and drives the feeding rotating shaft 32 to rotate. When the feeding rotary shaft 32 rotates during working, when the conveying storage tank is aligned with the strip-shaped opening, the iron wires in the storage hopper 31 fall into the storage tank and are taken out, and the feeding rotary shaft 32 continues to rotate to put the taken-out iron wires into the material tray 7 at the bottom.

One side of the workbench 1 is provided with a stopping point, and the movable trolley 6 enters or exits the stopping point. The material transfer component 5 comprises a manipulator which reciprocates in the region of the typesetting station 2, the paying-off station 3, the depositing station 4 and the stopping point.

The docking point comprises a supporting and positioning platform 11, limiting mechanisms are arranged on two sides of the supporting and positioning platform 11, and a lifting and lifting structure is arranged at the top of the supporting and positioning platform. The front end of the movable trolley 6 is provided with an opening, the width of the strip-shaped opening is equal to that of the supporting and positioning platform 11, and the height of the strip-shaped opening is equal to or greater than that of the supporting platform. Preferably, the limiting mechanism is a roller set 111 disposed at two sides of the supporting and positioning platform 11. The outermost side spacing of the roller groups 111 on both sides is equal to the front end strip-shaped opening of the travelling bogie 6. The lifting and lifting structure comprises a lifting plate 112 and a lifting cylinder, wherein the lifting cylinder is arranged on the supporting and positioning platform 11 and lifts the lifting plate 112 to reciprocate up and down.

In this embodiment, the deposit station 4 is provided with four storage positions for the material trays 7, and the storage positions are provided with guide rods matched with the limiting holes on the peripheral parts of the material trays 7.

When in use, a worker or an automated device places an empty material tray 7 on the mobile trolley 6 and pushes the mobile trolley 6 to the stopping point. The material transfer component 5 sequentially transfers the material trays 7 on the moving trolley 6 to the typesetting station 2 for typesetting and the paying-off station 3 to be placed on the iron wire and the depositing station 4 for temporary storage, then transfers the stacked material trays 7 to the moving lower vehicle, and finally withdraws the moving trolley 6 from the stopping point by a worker or automatic equipment to complete the typesetting of all empty material trays 7 on the moving trolley 6.

The present invention has been described above with reference to the accompanying drawings, and it is obvious that the present invention is not limited by the above-mentioned manner, and various insubstantial improvements can be made without modification to the method and technical solution of the present invention, or the present invention can be directly applied to other occasions without modification, all within the scope of the present invention.

Claims

1. A coil typesetter is characterized by comprising a workbench, a typesetting station, a paying-off station, a depositing station, a material transfer component and a movable trolley; the typesetting station, the paying-off station, the depositing station and the material transfer component are arranged on the workbench; a stopping point is arranged on one side of the workbench, and the movable trolley enters or exits the stopping point; the material transfer assembly comprises a manipulator which reciprocates in the regions where the typesetting station, the paying-off station, the depositing station and the stopping point are located;

the stopping point comprises a supporting and positioning platform, limiting mechanisms are arranged on two sides of the supporting and positioning platform, and a lifting structure is arranged at the top of the supporting and positioning platform; the front end of the moving trolley is provided with a strip-shaped opening, the width of the strip-shaped opening is equal to that of the supporting and positioning platform, and the height of the strip-shaped opening is equal to or greater than that of the supporting and positioning platform.

2. The coil typesetter as claimed in claim 1, wherein the material transfer assembly comprises a support frame, a transverse movement driving member, a longitudinal movement driving member and a vertical movement driving member; the transverse moving driving piece is horizontally arranged on the workbench through a support frame and spans the typesetting station, the paying-off station, the depositing station and the stopping point; the longitudinal moving driving piece is movably arranged on the transverse moving driving piece; the vertical moving driving piece is movably arranged on the longitudinal moving driving piece and connected with and drives the manipulator.

3. A coil typesetter as claimed in claim 2, wherein the manipulator comprises a mounting plate and a gripping cylinder; the mounting plate is mounted on the vertical moving driving piece; the two clamping cylinders are symmetrically arranged on two sides of the mounting plate, and piston rods are back to back; and piston rods of the clamping cylinders are all provided with clamping plates.

4. The coil type setting machine as claimed in claim 2, wherein the material transfer assembly further comprises a translation driving member and a translation seat; the translation driving piece is arranged on the workbench and connected with the typesetting station and the paying-off station; the translation seat is movably installed on the translation driving piece and is located at the bottoms of the typesetting station and the paying-off station.

5. A coil setter as set forth in claim 4, wherein the material transfer assembly further includes a pair of clamping cylinders; the two clamping cylinders are oppositely arranged on the workbench through a bracket and are positioned at two sides of the translation driving part; piston rods of the two clamping cylinders are opposite and are provided with clamping plates; and the top of the translation seat is provided with a lifting platform.

6. A coil typesetter as claimed in claim 4, wherein the typesetting station is provided with a material inlet block which is mounted on the workbench through a bracket and close to the side part of the moving track of the translation seat, and the top part of the material inlet block is provided with a coil feeding groove which is butted with the side strip-shaped opening of the typesetting groove in the material tray.

7. A coil typesetter as claimed in claim 4, wherein the pay-off station is provided with a feeding mechanism, and the feeding mechanism is mounted on the workbench through a bracket and positioned at the top of the moving track of the translation seat; the feeding mechanism comprises a storage hopper and a feeding device.

8. The coil type-setting machine as claimed in claim 7, wherein the bottom of the storage hopper is provided with a strip-shaped opening; the feeding device comprises a feeding rotating shaft, a feeding motor and a speed reducer; the feeding rotating shaft is rotatably arranged and is close to the bottom of the strip-shaped opening of the storage hopper; the feeding rotating shaft is parallel to the strip-shaped opening and is provided with a storage tank parallel to the strip-shaped opening; the depth of the storage tank is equal to the diameter of the iron wire; the feeding motor is connected with the feeding rotating shaft through a speed reducer and drives the feeding rotating shaft to rotate.

9. A coil typesetter as claimed in claim 1 wherein the depositing station is provided with at least one material tray storage location; and the depositing station is provided with at least one material tray storing position.

10. A coil typesetter as claimed in claim 1, wherein the limiting mechanism is a roller set arranged at two sides of the supporting and positioning platform; the distance between the outermost sides of the roller groups on the two sides is equal to the strip-shaped opening at the front end of the movable trolley; the lifting and lifting structure comprises a lifting plate and a lifting cylinder, wherein the lifting cylinder is arranged on the supporting and positioning platform and lifts the lifting plate to reciprocate up and down.