CN212050502U - Full-automatic liquid-separating and capping system - Google Patents
Full-automatic liquid-separating and capping system Download PDFInfo
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- CN212050502U CN212050502U CN202020480629.1U CN202020480629U CN212050502U CN 212050502 U CN212050502 U CN 212050502U CN 202020480629 U CN202020480629 U CN 202020480629U CN 212050502 U CN212050502 U CN 212050502U
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Abstract
The utility model relates to the technical field of automation equipment, and discloses a full-automatic liquid-separating and capping system, which comprises a liquid-injecting unit, a cap-supplying unit, a sample bottle unit, a capping unit, a liquid-separating and capping functional disk and a control unit, the liquid-separating and capping functional disk is arranged on the rotary table, four sample bottle seats are arranged on four quadrant angles of the liquid-separating and capping functional disk, a sample bottle taking and placing station, a liquid injection station, a bottle cap input station and a capping station are arranged around the liquid-separating capping functional disk, the intervals between the stations are 90 degrees, the sample bottle unit is positioned at one side of the sample bottle taking and placing station, the liquid injection unit is positioned at one side of the liquid injection station, the cap supplying unit is positioned at one side of the bottle cap input station, the capping unit is positioned at one side of the capping station, the sample bottle unit comprises a sample bottle array and a mechanical arm, and the mechanical arm is provided with a hand grip. The utility model discloses full-automatic big annotates liquid to the sample bottle in batches and adds the lid, improves work efficiency.
Description
Technical Field
The utility model relates to an automation equipment technical field especially relates to a full-automatic liquid that divides adds lid system.
Background
In food detection, soil water body monitoring, toy detection and RoHS detection, a large number of sample bottles are required to be subjected to operations of liquid transferring, liquid adding, cover opening and closing and the like.
The existing operation process is basically completed manually, so that the efficiency is quite low, the quantification of the reagent is inaccurate, and the capping is troublesome. Because the used detection liquid is a chemical reagent, potential safety hazards are brought to the physical health of operators.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the above problem, a full-automatic liquid that divides is covered system is provided, and full-automatic big annotates liquid to the sample bottle in batches and adds the lid, improves work efficiency.
The utility model adopts the technical proposal that:
the utility model provides a full-automatic branch liquid adds lid system, characterized by, including annotating the liquid unit, supplying to cover unit, sample bottle unit, add the lid unit, divide the liquid and add lid function dish and the control unit, divide the liquid and add the lid function dish and install on the revolving stage, divide and set up four sample bottle seats on adding the lid function dish divide liquid and add and set up four stations around adding the lid function dish, get for the sample bottle respectively and put the station, annotate liquid station, bottle lid input station and add the lid station, interval 90 degrees between every station, the sample bottle unit is located the sample bottle and gets and put station one side, it is located liquid station one side to annotate the liquid unit, it is located bottle lid input station one side to supply the lid unit, it is located to add lid station one side to add the lid unit, the sample bottle unit includes sample bottle array and arm, set up the tongs on the arm, the control unit control arm and tongs snatch a sample bottle from the sample bottle In adding the sample bottle seat on the lid function dish, the sample bottle adds the lid function dish through dividing and changes to annotating the liquid station, annotate the liquid unit and annotate the liquid to the sample bottle, the sample bottle adds the lid function dish through dividing and changes to bottle lid input station, delivers to the sample bottleneck with the bottle lid by supplying the lid unit, and the sample bottle that has the bottle lid changes to adding the lid station through dividing to add the lid function dish, add the lid unit and screw up the bottle lid on the sample bottle, and the sample bottle after the twist cap adds the lid function dish through dividing and changes back to the sample bottle and get the station, and arm and tongs deliver to the sample bottle on the sample bottle array.
Further, the mechanical arm of the sample bottle unit comprises an X-axis track, a moving arm is arranged on the X-axis track, a Y-axis track is arranged on the moving arm, lifting frames are arranged on the Y-axis track, the number of the two hand grips is two, and the two hand grips are lifted independently through the respective lifting frames.
Further, annotate the liquid unit and include reagent source and syringe pump, the syringe pump passes through the injection head that the reagent in catheter sent the reagent source to the injection unit, still sets up the recycling bin in one side of injection unit, the injection head sets up on lift revolving cylinder, the injection head goes up and down at notes liquid station when annotating the liquid, rotates to the recycling bin when rinsing the flowing back.
Further, supply the lid unit to include reason lid machine and send the lid mechanism, reason lid machine sends the bottle lid opening downwards to sending the lid mechanism, send the lid mechanism to send the bottle lid to the sample bottle bottleneck that supplies on covering the station.
Further, the capping unit comprises a pneumatic rotary lifting mechanism, and the bottle cap is screwed into the sample bottle mouth at the capping station by the pneumatic rotary lifting mechanism.
Further, at the capping station, a clamping device is arranged below the sample bottle seat, and after the clamping device clamps and fixes the sample bottle, the pneumatic rotary lifting mechanism screws the bottle cap into the sample bottle opening.
Furthermore, infrared sensors are arranged at the sample bottle taking and placing station and the cap supplying station, and the control unit controls the system to work according to the real-time states of the sample bottle and the bottle cap.
The utility model has the advantages that:
(1) full-automatic operation of liquid separation and cover adding is realized, the efficiency is high, and the consistency is good;
(2) the multichannel is violently cut, and automatic switching of different reagent pipelines is realized;
(3) the health damage of chemical reagents to operators is avoided, and the safety of the operators is guaranteed.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a partial structure diagram of the liquid injection unit, the cap supply unit, the capping unit and the liquid-separating and capping function plate;
FIG. 3 is a schematic structural view of a sample bottle unit;
FIG. 4 is a schematic structural view of a double gripper of the sample bottle unit;
FIG. 5 is a schematic structural view of the liquid injection unit;
fig. 6 is a schematic structural view of the rear side portion of the capping unit.
The reference numbers in the drawings are respectively:
1. a liquid injection unit; a cap supply unit;
3. a sample bottle unit; a capping unit;
5. a liquid separating and covering functional disc; 6, covering the shell;
7. a sample bottle holder; an array of sample vials;
9. a mechanical arm; 10, a gripper;
11. an injection pump; an injection head;
13. a recycling bin; a cap arranging machine;
15. a cap feeding mechanism; 16. a pneumatic rotary lifting mechanism;
17. a clamping device; a sample vial.
Detailed Description
The following describes in detail the embodiments of the full-automatic liquid-separating and capping system of the present invention with reference to the accompanying drawings.
Referring to the attached drawing 1, the full-automatic liquid-separating and capping system comprises a liquid-injecting unit 1, a cap-supplying unit 2, a sample bottle unit 3, a capping unit 4, a liquid-separating and capping functional disk 5 and a control unit, wherein the control unit controls the system to act to complete the liquid-supplying and capping work of the sample bottle. As a complete product, the full-automatic liquid-separating and capping system can be made into a table type and arranged on a workbench, and a housing 6 is arranged outside and is used as an electrical part of a control unit and is also integrally arranged in the housing 6.
Referring to the attached figure 2, the liquid-separating and capping functional disk 5 is installed on the rotary table, four sample bottle seats 7 are arranged on four quadrant angles of the liquid-separating and capping functional disk 5, four-stroke operation is realized on the four sample bottle seats 7, four operations are completed on one process, and the process time is saved. Four stations are arranged around the liquid-separating and capping functional disc 5 and are respectively a sample bottle taking and placing station, a liquid injection station, a bottle cap input station and a capping station, the interval between every two stations is 90 degrees, and each station corresponds to the liquid injection unit 1, the cap supply unit 2, the sample bottle unit 3 and the capping unit 4. The sample bottle unit 3 is located on one side of a sample bottle taking and placing station, the liquid injection unit 1 is located on one side of a liquid injection station, the cap supply unit 2 is located on one side of a bottle cap input station, and the capping unit 4 is located on one side of a capping station.
Referring to fig. 3 and 4, the sample bottle unit 3 includes a sample bottle array 8 and a mechanical arm 9, a gripper 10 is arranged on the mechanical arm 9, and the control unit controls the mechanical arm 9 and the gripper 10 to grip a sample bottle from the sample bottle array 8 and send the sample bottle to a sample bottle seat 7 on a liquid-separating and capping functional tray 5 of a sample bottle pick-and-place station. The sample bottle array 8 is a sample bottle swing frame arranged horizontally and vertically, and each sample bottle 18 is inserted into an insertion hole on the swing frame.
The mechanical arm 9 of the sample bottle unit 3 comprises an X-axis track, a moving arm is arranged on the X-axis track, a Y-axis track is arranged on the moving arm, a lifting frame is arranged on the Y-axis track, the two hand grips 10 are optimally designed, and the two hand grips 10 are independently lifted through the respective lifting frames. Both grippers 10 are pneumatic grippers 10 connected to a pneumatic controller.
Referring to fig. 5, the liquid injection unit 1 includes a reagent source and an injection pump 11, the injection pump 11 sends the reagent of the reagent source to an injection head 12 (not shown in the figures, connecting parts such as a conduit and the like are shown) of the liquid injection unit 1 through a conduit, a recovery barrel 13 is further arranged on one side of the liquid injection unit 1, the injection head 12 is arranged on a lifting rotary cylinder, the injection head 12 is lifted at a liquid injection station during liquid injection, and rotates to the recovery barrel 13 during cleaning and draining.
Referring to fig. 2, the cap supply unit 2 comprises a cap arranging machine 14 and a cap feeding mechanism 15, the cap arranging machine 14 feeds the cap opening downwards to the cap feeding mechanism 15, and the cap feeding mechanism 15 drops the cap from the channel below through the ejector rod to be fed to the opening of the sample bottle at the cap supply station.
Referring to fig. 2 and 6, capping unit 4 includes a pneumatic rotary lift mechanism 16, and at the capping station, pneumatic rotary lift mechanism 16 screws the caps into the sample vial openings. A clamping device 17 is arranged below the sample bottle seat 7, and after the clamping device 17 clamps and fixes the sample bottle, the pneumatic rotary lifting mechanism 16 screws the bottle cap into the opening of the sample bottle.
In addition, infrared sensors are arranged at the sample bottle taking and placing station, the cap supplying station and the position to be monitored in the movement process, and the control unit controls the system to work according to the real-time states of the sample bottle and the bottle cap.
The sample bottle is through dividing to transfer to annotating the liquid station with lid function dish 5, annotate liquid unit 1 and annotate liquid to the sample bottle, the sample bottle is through dividing to divide liquid to add the lid function dish 5 and transfer to bottle lid input station, send the bottle lid to the sample bottleneck by supplying lid unit 2, the sample bottle that has the bottle lid is through dividing to add the lid function dish 5 and transfer to adding the lid station, add lid unit 4 and screw up the bottle lid on the sample bottle, the sample bottle after the twist cap is put the station through dividing to transfer to the sample bottle with lid function dish 5 and turning back, arm 9 and tongs 10 send the sample bottle to sample bottle array 8 on.
The method comprises the following specific steps:
(1) after the mechanical arm 9 of the sample bottle unit 3 drives the gripper 10 to grip empty sample bottles from the sample bottle array 8, the empty sample bottles are conveyed to a sample bottle taking and placing station, and the sample bottles are inserted into the sample bottle seats 7 on the liquid-separating and capping functional disk 5;
(2) the liquid-separating capping functional disk 5 is controlled to rotate by 90 degrees, the sample bottle is transferred to a liquid-injecting station, the liquid-injecting unit 1 lowers the injection head 12 to a bottle product, a quantitative reagent is injected into the sample bottle through the injection pump 11, and the injection head 12 is lifted and reset;
(3) controlling the liquid-separating and capping functional disc 5 to rotate by 90 degrees, transferring the sample bottles to a bottle cap input station, and outputting the bottle caps from the cap arranging machine 14 by the capping unit 4 and dropping the bottle caps to the bottle openings of the sample bottles;
(4) controlling the liquid-separating and capping functional disk 5 to rotate by 90 degrees, transferring the sample bottle to a capping station, and screwing the bottle cap into the bottle mouth by the capping unit 4;
(5) and controlling the liquid-separating and capping functional disc 5 to rotate by 90 degrees, rotating the sample bottles back to the sample bottle taking and placing station, driving the grippers 10 by the mechanical arm 9 to take the sample bottles from the liquid-separating and capping functional disc 5, and conveying the sample bottles to the sample bottle array 8 to complete the primary liquid-separating and capping process.
The process is carried out in four steps in one process cycle, and four stations can continuously act simultaneously. On the sample bottle taking and placing station, because two hand grips 10 are arranged on the mechanical arm 9, the first hand grip 10 grips an empty sample bottle from the sample bottle array 8 and sends the empty sample bottle to the sample bottle taking and placing station, the second hand grip 10 takes the sample bottle which is subjected to liquid separation and capping from the sample bottle seat 7, the empty sample bottle is inserted into the sample bottle seat 7 by the first hand grip 10, and the second hand grip 9 controls the second hand grip 10 to send the sample bottle to a preset position on the sample bottle array 8.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.
Claims (7)
1. The utility model provides a full-automatic liquid separating and capping system which characterized in that: the liquid-adding capping machine comprises a liquid-injecting unit, a cap-supplying unit, a sample bottle unit, a capping unit, a liquid-separating capping functional disk and a control unit, wherein the liquid-separating capping functional disk is installed on a rotary table, four sample bottle seats are arranged on four quadrant angles of the liquid-separating capping functional disk, four stations are arranged around the liquid-separating capping functional disk, the sample bottle taking and placing stations, liquid-injecting stations, bottle cap input stations and capping stations are respectively arranged, the interval between each station is 90 degrees, the sample bottle unit is positioned on one side of the sample bottle taking and placing stations, the liquid-injecting unit is positioned on one side of the liquid-injecting stations, the cap-supplying unit is positioned on one side of the bottle cap input stations, the capping unit is positioned on one side of the capping stations, the sample bottle unit comprises a sample bottle array and a mechanical arm, a gripper is arranged on the mechanical arm, and the control unit controls the mechanical arm and the gripper to grab a sample bottle from, the sample bottle adds the lid function dish through dividing liquid and changes to annotating the liquid station, annotate the liquid unit and annotate the liquid to the sample bottle, the sample bottle adds the lid function dish through dividing liquid and changes to bottle lid input station, sends the bottle lid to the sample bottleneck by supplying the lid unit, and the sample bottle that has the bottle lid changes to adding the lid station through dividing liquid and adding the lid function dish, add the lid unit and screw up the bottle lid on the sample bottle, and the sample bottle after the twist cap is put the station to the sample bottle through dividing liquid and adding the lid function dish and change back to the sample bottle, and arm and tongs send the sample bottle to the sample bottle array on.
2. The full-automatic liquid separating and capping system according to claim 1, wherein: the mechanical arm of the sample bottle unit comprises an X-axis track, a moving arm is arranged on the X-axis track, a Y-axis track is arranged on the moving arm, a lifting frame is arranged on the Y-axis track, the number of the two hand grips is two, and the two hand grips are lifted independently through the respective lifting frame.
3. The full-automatic liquid separating and capping system according to claim 1, wherein: the liquid injection unit comprises a reagent source and an injection pump, the injection pump sends a reagent of the reagent source to an injection head of the injection unit through a conduit, a recovery barrel is further arranged on one side of the injection unit, the injection head is arranged on a lifting rotary cylinder, the injection head is lifted at a liquid injection station when liquid is injected, and the injection head rotates to the recovery barrel when liquid is drained in a cleaning mode.
4. The full-automatic liquid separating and capping system according to claim 1, wherein: and the cap supply unit comprises a cap arranging machine and a cap conveying mechanism, the cap arranging machine conveys the opening of the bottle cap downwards to the cap conveying mechanism, and the cap conveying mechanism conveys the bottle cap to the bottle mouth of the sample bottle on the cap supply station.
5. The full-automatic liquid separating and capping system according to claim 1, wherein: the capping unit comprises a pneumatic rotary lifting mechanism, and the bottle cap is screwed into the opening of the sample bottle by the pneumatic rotary lifting mechanism at a capping station.
6. The full-automatic liquid separating and capping system according to claim 5, wherein: and a clamping device is arranged below the sample bottle seat at a capping station, and after the clamping device clamps and fixes the sample bottle, the pneumatic rotary lifting mechanism screws the bottle cap into the sample bottle opening.
7. The full-automatic liquid separating and capping system according to claim 5, wherein: and infrared sensors are arranged at the sample bottle taking and placing station and the cap supplying station, and the control unit controls the system to work according to the real-time states of the sample bottle and the bottle cap.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020480629.1U CN212050502U (en) | 2020-04-04 | 2020-04-04 | Full-automatic liquid-separating and capping system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020480629.1U CN212050502U (en) | 2020-04-04 | 2020-04-04 | Full-automatic liquid-separating and capping system |
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| CN212050502U true CN212050502U (en) | 2020-12-01 |
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| CN202020480629.1U Active CN212050502U (en) | 2020-04-04 | 2020-04-04 | Full-automatic liquid-separating and capping system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111217309A (en) * | 2020-04-04 | 2020-06-02 | 倍仪昇智能科技(苏州)有限公司 | Full-automatic liquid-separating and capping system and liquid-separating and capping method |
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2020
- 2020-04-04 CN CN202020480629.1U patent/CN212050502U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111217309A (en) * | 2020-04-04 | 2020-06-02 | 倍仪昇智能科技(苏州)有限公司 | Full-automatic liquid-separating and capping system and liquid-separating and capping method |
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