CN209797460U - Filling production process assembly line - Google Patents

Abstract

The utility model discloses a filling production process assembly line, which relates to the technical field of filling packaging equipment and solves the problem that only one bottle can be filled at a time and the required time is long, the filling production process assembly line comprises a machine body and a conveyer belt, wherein a storage rack is arranged on the conveyer belt, a plurality of rows of placing holes are arranged on the storage rack, and the machine body is sequentially provided with a flushing machine, a filling machine and a corking machine; the washing machine comprises a plurality of fixing plates, a plurality of washing clamps, a steam inlet pipeline and a washing port which are rotatably arranged; the liquid filling machine includes the head tank, and head tank one side is provided with the crossbeam, and it is provided with a plurality of sliding blocks to slide on the crossbeam, and sliding block is provided with a plurality of filling heads towards one side of conveyer belt, fixedly connected with conveying pipeline between head tank and the filling head. The utility model discloses utilize the supporter to realize that a plurality of bottles are placed simultaneously, wash when having realized a plurality of bottles, filling simultaneously, saved a large amount of time for filling speed has improved work efficiency.

Description

filling production process assembly line

Technical Field

The utility model belongs to the technical field of filling equipment for packing technique and specifically relates to a filling production technology assembly line is related to.

background

The principle of filling is that the raw materials are injected into the glass bottles through the conveying pipes, continuous filling is realized by controlling the discontinuous movement of the conveying pipes or the glass bottles, a filling machine production line is generally a bottle-filling production line which is composed of single machines such as bottle arranging, bottle washing, filling, cap screwing and the like, and the filling machine production line has the advantages of high automation degree, simplicity and convenience in operation and stability in operation, helps a plurality of food and cosmetic enterprises to realize standardized production, and improves the production efficiency.

Chinese patent with the granted bulletin number of CN109231129A, a dash bottle, the filling, spiral cover all-in-one is proposed, including feeding conveyer belt and exit conveyor, one side of feeding conveyer belt is provided with the baffle, the opposite side is provided with the bottle apart from separator, the one end of feeding conveyer belt is provided with first carousel, the output of first carousel is connected with dashes a bottle mechanism, the output that dashes a bottle mechanism is connected with and transfers the dish group with dashing a bottle mechanism complex second, the second transfers the dish group output and is connected with the filling mechanism, the output of filling mechanism is connected with the third carousel, the output of third carousel is equipped with bottle lid conveying mechanism, the output of third carousel is connected with spiral cover mechanism, spiral cover mechanism connects exit conveyor.

The above prior art solutions have the following drawbacks: because the filling action of the filling mechanism can only fill one bottle at a time, and mechanical equipment with a set program has timing continuity, the required time is long when the same batch of orders are produced in batches, and the production efficiency is not high and needs to be improved.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a filling production technology assembly line simultaneously to a plurality of bottle filling, production efficiency is high.

The utility model discloses a can realize through following technical scheme:

A filling production process assembly line comprises a machine body, wherein a conveying belt is rotatably arranged on the upper end face of the machine body, a storage rack is arranged on the conveying belt, a plurality of rows of placing holes for placing bottles are formed in the storage rack, and a flushing machine, a filling machine and a corking machine are sequentially arranged on the machine body along the conveying direction of the conveying belt;

The washing machine comprises a plurality of fixed plates which are rotatably arranged, a plurality of washing clamps which are in one-to-one correspondence with the placing holes in the same row are fixed on the fixed plates, a steam inlet pipeline is arranged on one side of the fixed plates, which is far away from the washing clamps, and a plurality of washing ports which are in one-to-one correspondence with the washing clamps are fixed on the steam inlet pipeline;

The liquid filling machine includes the head tank, head tank one side is provided with the crossbeam, it is provided with a plurality of sliding blocks to slide on the crossbeam, the sliding block orientation one side of conveyer belt is provided with a plurality of and is in the filling head of placing the hole one-to-one with the same line, the head tank with fixedly connected with conveying pipeline between the filling head.

By adopting the technical scheme, the bottles are placed in the placing holes in sequence, when the conveying belt drives the storage rack to move to the washing machine, one fixing plate rotates to the position right above the storage rack, a plurality of bottles in the same row are simultaneously clamped by the washing clamps, after clamping, the bottles are driven to be far away from the storage rack by the rotation of the fixing plate, in the rotating process of the fixing plate, steam washing is carried out on the interiors of the bottles through the combined action of the steam inlet pipeline and the washing port, in the process that the washing claw clamps the bottles and drives the bottles to move, the storage rack moves a distance forwards, the adjacent fixing plates drive the bottles which are washed in the previous batch to be placed in the idle placing holes, the cyclic clamping and cyclic placement of the bottles which are not washed and the bottles which are washed are realized, after washing, the conveying belt guides the storage rack to move the filling machine, and raw, and simultaneously filling a plurality of bottles in the same row by using a plurality of filling heads, and sealing the bottle openings by using a capping machine after filling. The utility model discloses utilize the supporter to realize that a plurality of bottles are placed simultaneously, through fixed plate, a plurality of clamping jaw, a plurality of mating reaction that washes the mouth, realized wasing when being in with a plurality of bottles of one row, filling when utilizing a plurality of filling heads to realize a plurality of bottles has saved a large amount of time for filling speed has improved work efficiency.

Further setting the following steps: intermittent type rotates on the organism and is provided with the carousel and is provided with the drive intermittent type carousel pivoted driving motor, carousel week side be provided with a plurality ofly with the backup pad of fixed plate one-to-one, be provided with the back shaft in the backup pad, the fixed plate cover is located back shaft week side, one side of backup pad is provided with the drive the fixed plate with the back shaft is axis wobbling swing cylinder.

Through adopting above-mentioned technical scheme, wash the in-process, driving motor drive carousel rotates, and the carousel drives a plurality of backup pads and a plurality of fixed plate and rotates, and swing cylinder drive fixed plate uses the back shaft to swing as the axle center simultaneously to realize that the fixed plate uses the axle center of back shaft and the double revolution in the axle center with the carousel, the admission pipeline washes the bottle simultaneously, reduces the influence that the work of washing of bottle moved to the thing frame, realizes simultaneously washing a plurality of bottles.

Further setting the following steps: the flushing clamp comprises two symmetrically arranged clamping jaws, the clamping jaws are provided with arc grooves matched with the bottle body of the bottle, and the fixing plate is provided with power cylinders for controlling the two clamping jaws to open and close.

Through adopting above-mentioned technical scheme, two clamping jaws of power cylinder drive are opened, and when the clamping jaw was corresponding to the bottle both sides, power cylinder drive clamping jaw was closed, realized pressing from both sides tightly a plurality of bottles simultaneously.

Further setting the following steps: and the clamping jaw is provided with a silica gel sleeve on the inner wall of the arc groove.

Through adopting above-mentioned technical scheme, the silica gel cover reduces the damage to the bottle, has ensured the quality of bottle.

Further setting the following steps: the crossbeam runs through and has seted up the groove of sliding, the sliding block is fixed with the slide bar, the slide bar is kept away from the one end of sliding block runs through sliding groove and threaded connection have fixation nut.

through adopting above-mentioned technical scheme, the pole that slides slips in the groove that slides, realizes the position control of sliding block on the crossbeam, utilizes the threaded connection of fixing bolt and pole that slides, locks pole and sliding block that slides.

Further setting the following steps: the sliding block is fixed with a plurality of distance sensors on one side where the filling heads are located, the distance sensors and the filling heads are arranged in a one-to-one correspondence mode, and the cross beam is fixed with an alarm electrically connected with the distance sensors.

Through adopting above-mentioned technical scheme, the filling in-process, distance sensor surveys downthehole the placing of same line, if sense and place downthehole not placing the bottle, then the filling head pause filling that the control corresponds, and transmission signal to alarm simultaneously, the staff's inspection is reminded in buzzing of alarm.

Further setting the following steps: the cork pressing machine comprises a support frame, a cork pressing material tray is fixed in the support frame, a plurality of cork discharging grooves are formed in the cork pressing material tray, movable plates are arranged in the cork discharging grooves in a swinging mode, a plurality of cork pressing cylinders which correspond to the cork discharging grooves one to one are fixed on the support frame, and cork pressing heads are fixedly connected to piston rods of the cork pressing cylinders.

Through adopting above-mentioned technical scheme, place the bottle plug on the fly leaf, the concertina movement through tamponade cylinder and tamponade head pushes out the cock groove with the bottle plug to compress tightly in the bottleneck department of bottle, realize simultaneously to the work of tamponade of carrying on of a plurality of bottles, improve filling efficiency, the tamponade cylinder drives the tamponade head and restores the back, and the fly leaf swings to original position simultaneously.

Further setting the following steps: the machine body is provided with a limiting block under the fixed plate and the raw material tank in a swinging mode.

Through adopting above-mentioned technical scheme, washing the in-process with the filling to the bottle, utilize the stopper to carry on spacingly to the thing frame, keep the stability of supporter.

To sum up, the utility model discloses a beneficial technological effect does:

(1) The multi-line shelf is used for realizing the simultaneous transmission of a plurality of bottles, thereby improving the conveying efficiency of the bottles;

(2) The multiple bottles in the same row of the opposite rack are simultaneously washed through the multiple clamping jaws and the multiple washing ports, so that the multiple bottles are simultaneously washed in the same time, the time required by the washing step is saved, and the washing efficiency is improved;

(3) through a plurality of filling heads simultaneously on the contraposition object frame be in a plurality of bottles of same row carry out the filling, realize the batch filling of a plurality of bottles in the same time, shorten the filling time, further improve filling efficiency.

Drawings

fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1;

FIG. 3 is an enlarged view of a portion B of FIG. 1;

Fig. 4 is a partially enlarged view of portion C of fig. 1.

Reference numerals: 1. a body; 2. a conveyor belt; 3. a rack; 4. placing holes; 5. a fixing plate; 7. an inlet steam line; 8. flushing the opening; 9. a raw material tank; 10. a cross beam; 11. a sliding block; 12. a filling head; 13. a delivery pipe; 14. a turntable; 15. a drive motor; 16. a support plate; 18. a swing cylinder; 19. a clamping jaw; 20. an arc groove; 21. a power cylinder; 22. a silica gel sleeve; 23. a sliding groove; 24. a slide bar; 25. fixing a nut; 26. a distance sensor; 27. an alarm; 28. a support frame; 29. a material disc is pressed and plugged; 30. plug outlet grooves; 31. a movable plate; 32. a plug cylinder; 33. pressing the plug head; 34. and a limiting block.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Referring to fig. 1, for the utility model discloses a filling production technology assembly line, including organism 1, the up end of organism 1 rotates and is provided with conveyer belt 2, and it has supporter 3 to settle on the conveyer belt 2, and supporter 3 keeps away from one side of conveyer belt 2 and has seted up a plurality of holes 4 of placing, and a plurality of holes 4 of placing are ten rows of ten evenly distributed settings. The bottles are placed in the placing holes 4, and the plurality of bottles are driven to be transmitted in batches through the storage rack 3, so that the transmission efficiency is improved.

The machine body 1 is sequentially provided with a flushing machine, a filling machine and a corking machine along the conveying direction of the conveying belt 2, and the flushing machine comprises a turntable 14 which is arranged in an intermittent rotation mode. Referring to fig. 2, a driving motor 15 is fixed on one side of the conveyor belt 2 of the machine body 1, and a rotating shaft of the driving motor 15 is arranged towards one side far away from the machine body 1 and is fixedly connected with the center of the turntable 14 through a coupling. The drive motor 15 drives the turntable 14 to rotate intermittently.

referring to fig. 3, a plurality of supporting plates 16 are fixed at the edge of the turntable 14 along the circumferential direction of the turntable 14, preferably ten supporting plates 16 are uniformly distributed at equal intervals along the circumferential direction of the turntable 14, a supporting shaft is rotatably arranged at one end of the supporting plate 16 far away from the turntable 14, the axis of the supporting shaft is perpendicular to the axis of the turntable 14, a fixing plate 5 is sleeved on the periphery of the supporting shaft, and the fixing plate 5 is in a cuboid shape. In the rotating process of the turntable 14, the supporting plate 16, the supporting shaft and the fixing plate 5 are driven to perform revolution motion around the axis of the turntable 14.

A swing cylinder 18 for driving the fixing plate 5 to swing around the supporting shaft is fixed on one side of the supporting plate 16, and the output end of the swing cylinder 18 is fixedly connected with one end of the fixing plate 5 close to the supporting shaft. When the fixed plate 5 revolves around the axis of the turntable 14, the swing cylinder 18 drives the fixed plate 5 to swing around the support shaft.

One side of fixed plate 5 towards organism 1 is fixed with a plurality of washing and presss from both sides, washes and presss from both sides preferably ten, and ten wash press from both sides and place hole 4 one-to-one setting with being in ten of same line on supporter 3 respectively. The flushing clamp comprises two symmetrically arranged clamping jaws 19, arc grooves 20 matched with the bottle body of the bottle are formed in the opposite sides of the two clamping jaws 19, and a power cylinder 21 used for controlling the two clamping jaws 19 to open and close is fixed on one side, where the clamping jaws 19 are located, of the fixing plate 5. Ten power cylinders 21 simultaneously drive the corresponding two clamping jaws 19 to be opened, and when the clamping jaws 19 correspond to the two sides of the bottle, the power cylinders 21 drive the clamping jaws 19 to be closed, so that ten bottles on the opposite shelf 3 are simultaneously clamped. The inner wall of the arc groove 20 of the clamping jaw 19 is provided with a silica gel sleeve 22. The silica gel cover 22 reduces the damage to the bottle and ensures the quality of the bottle.

One side that clamping jaw 19 was kept away from to fixed plate 5 is fixed with admission pipeline 7, admission pipeline 7 one end extends the setting along ten extending direction to clamping jaw 19, and the other end extends to carousel 14 center department, and a plurality of admission pipelines 7 link to each other with external steam equipment simultaneously, and admission pipeline 7 is fixed with a plurality ofly and washes the mouth 8 that washes that presss from both sides the one-to-one setting towards one side of fixed plate 5, washes the mouth 8 and runs through the lateral wall of fixed plate 5 and extend to the one side that is close to organism 1. In the washing process, when one fixing plate 5 rotates to a position right above one row of placing holes 4 of the commodity shelf 3, ten pairs of clamping jaws 19 are driven by the power cylinder 21 to clamp bottles in the same row on the commodity shelf 3 at the same time, after the bottles are clamped, the fixing plate 5 and the bottles are driven by the rotary table 14 and the swing cylinder 18 to rotate by taking the rotary table 14 as an axis and swing by taking the supporting shaft as the axis, meanwhile, the steam inlet pipeline 7 cleans the bottles, and meanwhile, the next fixing plate 5 which rotates to the position right above the commodity shelf 3 places the bottles which are clamped and cleaned in the same placing hole 4 of the commodity shelf 3, so that ten bottles are cleaned at the same time, and the operation efficiency is improved.

Referring to fig. 1, the filling machine includes a stock tank 9. Referring to fig. 4, a cross member 10 is fixed to the raw material tank 9 directly above the conveyor, and the cross member 10 is disposed along the width direction of the machine body 1. Sliding on crossbeam 10 is provided with a plurality of sliding blocks 11, and sliding block 11 is preferably ten, and sliding block 11 is fixed with filling head 12 towards one side of organism 1, and ten filling heads 12 and supporter 3 go up and are in the setting of placing 4 one-to-one in same line, fixedly connected with conveying pipeline 13 between head tank 9 and ten filling heads 12, and ten conveying pipeline 13 keep away from the one end of filling head 12 and are connected with head tank 9's discharge gate jointly. In the filling process, supporter 3 drives the bottle and removes under crossbeam 10, and conveying pipeline 13 introduces the raw materials to filling head 12 simultaneously, and ten filling heads 12 pour into the raw materials into to being in ten bottles on same line simultaneously, realize quick filling, further improve filling efficiency.

the crossbeam 10 runs through and has seted up sliding groove 23, and sliding groove 23 extends the setting along the length direction of crossbeam 10, and sliding block 11 is fixed with slide bar 24 towards one side of organism 1, and slide bar 24 runs through sliding groove 23 and threaded connection has fixation nut 25. The sliding rod 24 slides in the sliding groove 23 to realize the position adjustment of the sliding block 11 on the cross beam 10, and the sliding rod 24 and the sliding block 11 are locked by the threaded connection of the fixing bolt and the sliding rod 24.

A plurality of distance sensors 26 are fixed on one side of the slide block 11 where the filling heads 12 are located, and the plurality of located distance sensors 26 and the plurality of filling heads 12 are arranged in a one-to-one correspondence manner. Referring to fig. 1, an alarm 27 electrically connected to the distance sensor 26 is fixed to the machine body 1. In the filling process, the distance sensor 26 detects the same row of the placing holes 4, if the bottles are not placed in the placing holes 4, the corresponding filling heads 12 are controlled to suspend filling, signals are transmitted to the alarm 27 simultaneously, and the buzzer of the alarm 27 reminds workers to check.

Referring to fig. 4, the tamponade machine includes support frame 28, and support frame 28 is "L" font setting, and support frame 28 internal fixation has tamponade charging tray 29, and tamponade charging tray 29 is the setting of cuboid form, has seted up a plurality of stopper grooves 30 that go out on the tamponade charging tray 29, goes out stopper groove 30 preferably ten, and ten stopper grooves 30 set up along the length direction align to grid of tamponade charging tray 29, and stopper groove 30 one end that goes out is square setting, and the other end is circular setting, goes out stopper groove 30 and is the setting of circular shape one end running through tamponade charging tray 29. A movable plate 31 is arranged in the plug outlet groove 30 in a swinging manner, the movable plate 31 is arranged in an opening and closing manner towards the direction close to/far from the machine body 1, and a torsion spring is fixedly connected between one side of the plug pressing material disc 29 close to the machine body 1 and the movable plate 31. After the movable plate 31 is forced to swing, the movable plate 31 is pushed to return by the elasticity of the torsion spring. A plurality of plug pressing air cylinders 32 are sequentially fixed on one side of the support frame 28 far away from the machine body 1 along the width direction of the machine body 1, the plug pressing air cylinders 32 are arranged in one-to-one correspondence with the plug outlet grooves 30, and piston rods of the plug pressing air cylinders 32 are arranged on one side facing the machine body 1 and are fixedly connected with plug pressing heads 33. The bottle stopper is placed on the movable plate 31, the bottle stopper is pushed out of the stopper groove 30 through the telescopic motion of the cork pressing cylinder 32 and the cork pressing head 33 and is pressed at the bottle mouth of the bottle, the cork pressing work of a plurality of bottles is achieved simultaneously, the filling efficiency is improved, and after the cork pressing cylinder 32 drives the cork pressing head 33 to recover, the movable plate 31 swings to the original position simultaneously.

The machine body 1 is provided with a limit block 34 in a swinging manner at one end where the turntable 14 is located and at one side far away from the turntable 14 and under the raw material tank 9, and the machine body 1 is fixed with a servo motor for driving the limit block 34 to swing at one side where the limit block 34 is located. In the process of washing and filling bottles, the object placing rack 3 is limited through the limiting block 34, so that the stability of the object placing rack 3 is kept, and the dislocation is reduced.

The implementation principle and the beneficial effects of the embodiment are as follows:

Place the bottle in supporter 3, when removing to carousel 14 one side, power cylinder 21 drives ten pairs of clamping jaw 19 and presss from both sides the bottle simultaneously, combined action through driving motor 15 and swing cylinder 18, drive fixed plate 5 respectively and rotate and swing, steam inlet pipe 7 washs the inside of ten bottles simultaneously through washing mouth 8 simultaneously with steam, all bottles when supporter 3 all wash the back that finishes, utilize conveying pipeline 13 and filling head 12 to fill ten bottles that are in the same row on the supporter 3 simultaneously, utilize corking cylinder 32, corking head 33's combined action, tamponade ten bottles simultaneously. The utility model discloses a wash simultaneously of a plurality of bottles, filling, tamponade, saved a large amount of time for filling speed has improved work efficiency.

the embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims (8)

1. A filling production process assembly line is characterized in that: the bottle cleaning machine comprises a machine body (1), wherein a conveying belt (2) is rotatably arranged on the upper end surface of the machine body (1), a storage rack (3) is arranged on the conveying belt (2), a plurality of rows of placing holes (4) for placing bottles are formed in the storage rack (3), and a flushing machine, a filling machine and a corking machine are sequentially arranged on the machine body (1) along the conveying direction of the conveying belt (2);

the washing machine comprises a plurality of fixing plates (5) which are rotatably arranged, a plurality of washing clamps which are in one-to-one correspondence with the placing holes (4) in the same row are fixed on the fixing plates (5), a steam inlet pipeline (7) is arranged on one side, far away from the washing clamps (6), of the fixing plates (5), and a plurality of washing ports (8) which are in one-to-one correspondence with the washing clamps (6) are fixed on the steam inlet pipeline (7);

The liquid filling machine includes head tank (9), head tank (9) one side is provided with crossbeam (10), it is provided with a plurality of sliding block (11) to slide on crossbeam (10), sliding block (11) orientation one side of conveyer belt (2) is provided with a plurality of and is in filling head (12) of placing hole (4) one-to-one with the same line, head tank (9) with fixedly connected with conveying pipeline (13) between filling head (12).

2. The filling production process line according to claim 1, wherein the machine body (1) is provided with a turntable (14) in an intermittent rotation manner and a driving motor (15) for driving the turntable (14) to rotate intermittently, a plurality of supporting plates (16) corresponding to the fixing plates (5) one by one are arranged on the periphery of the turntable (14), a supporting shaft is arranged on each supporting plate (16), the fixing plates (5) are sleeved on the periphery of the supporting shaft, and a swing cylinder (18) for driving the fixing plates (5) to swing by taking the supporting shaft as an axis is arranged on one side of each supporting plate (16).

3. A bottling line according to claim 1, wherein the flushing clamp comprises two symmetrically arranged clamping jaws (19), the clamping jaws (19) are provided with arc grooves (20) adapted to the body of the bottle, and the fixing plate (5) is provided with a power cylinder (21) for controlling the opening and closing of the two clamping jaws (19).

4. A filling production process line according to claim 3, wherein the clamping jaw (19) is provided with a silicone sleeve (22) on the inner wall of the arc groove (20).

5. The filling production process line according to claim 1, wherein a sliding groove (23) is formed in the cross beam (10) in a penetrating manner, a sliding rod (24) is fixed to the sliding block (11), and one end, far away from the sliding block (11), of the sliding rod (24) penetrates through the sliding groove (23) and is in threaded connection with a fixing nut (25).

6. A filling production process line according to claim 5, wherein the sliding block (11) is fixed with a plurality of distance sensors (26) at one side where the filling heads (12) are located, the plurality of located distance sensors (26) and the plurality of filling heads (12) are arranged in a one-to-one correspondence manner, and the cross beam (10) is fixed with an alarm (27) electrically connected with the distance sensors (26).

7. the filling production process line according to claim 1, wherein the corker comprises a support frame (28), a cork tray (29) is fixed in the support frame (28), a plurality of cork discharge grooves (30) are formed in the cork tray (29), a movable plate (31) is arranged in the cork discharge grooves (30) in a swinging manner, a plurality of cork pressing cylinders (32) which are arranged in one-to-one correspondence with the cork discharge grooves (30) are fixed on the support frame (28), and cork pressing heads (33) are fixedly connected to piston rods of the cork pressing cylinders (32).

8. A filling production process line according to claim 1, wherein the machine body (1) is provided with a limit block (34) in a swinging manner right below the fixing plate (5) and the raw material tank (9).