Rotary bottle filler
Technical field
The present invention relates to a kind of rotary bottle filler, belong to bottle Canning Technique field.
Background technology
At present, in the fields such as food processing, particularly in beverage processing, material filling is one of necessary step, and the many employings of traditional mode are manually carried out filling, and labour intensity is large, and filling efficiency is low, and sanitary condition is poor, and cost is high.Filling machine, to high speed, high productive capacity production development, also has, and technically existing, if will improve productive capacity, then needs the number increasing belt conveyor, and the number of filling valve and gland valve.
Summary of the invention
Technical matters to be solved by this invention is the defect overcoming prior art, provides a kind of rotary bottle filler, and it can carry out filling to material according to the fixed cycle, realizes filling automation, thus improves its filling efficiency, reduces costs, and improves the quality of product.
In order to solve the problems of the technologies described above, technical scheme of the present invention is: a kind of rotary bottle filler, and it comprises:
Stationary work-table, this stationary work-table is provided with multiple constraint position;
Rotary table, this rotary table is provided with the screens of multiple bottle; In rotary table rotary course, constraint position and corresponding screens form multiple station, and wherein at least one station is gland station, and at least one station is filling station;
Working table driving device, this Working table driving device and rotary table are in transmission connection so that it drives rotary table to do intermittent moment relative to stationary work-table;
Pressing device, this pressing device comprises gland assembly and drives the gland driver train of gland assembly action, and gland assembly is arranged on the top of gland station to complete the cap pressing process to bottle;
Filling apparatus, this filling apparatus comprises filling components and drives the filling driver train of filling components action, and filling components is arranged on the top of filling station to complete the filling operation to bottle.
Further in order to make this rotary bottle filler possess input, filling, gland and output function are in one, rotary bottle filler also comprises at least one entrance conveyor assembly and at least one exit conveyor assembly, in multiple stations of described constraint position and corresponding screens composition, wherein at least one station is input station, at least one station is for exporting station, corresponding entrance conveyor assembly, input station, gland station, filling station, output station and exit conveyor assembly are a continuous station group, bottle is delivered to input station by entrance conveyor assembly, the bottle exported on station exports by described exit conveyor assembly.
Further provide a kind of concrete structure of rotary bottle filler to make it form double rotary bottle filler, continuous station group has two groups.
Further provide a kind of concrete structure of gland assembly to complete cap pressing process very well, gland assembly comprises gear, connecting rod and slide block, described gland driver train driven wheel rotates, one end of described connecting rod is hinged on the non-central place of gear, the other end and the slide block of connecting rod are hinged, the lower end of described slide block is provided with the pressure holding chamber of pressure holding bottle stopper, and when the action of gland driver train, the bottleneck vertical direction of the bottle of described slide block on gland station slides up and down.
Further provide a kind of concrete structure of filling components to complete filling operation very well, filling components comprises eccentric wheel, filling connecting rod, piston and the mouth of pipe, filling driver train drives eccentric wheel to rotate, one end of filling connecting rod is hinged on eccentric non-central place, the other end and the described piston of filling connecting rod are hinged, piston is sliding to be fitted in the mouth of pipe, the mouth of pipe is connected with outside liquid line, and the mouth of pipe is provided with towards the liquid outlet of the bottleneck of the bottle on filling station, when filling driver train action, described piston slides up and down to block or to open liquid outlet in the mouth of pipe.
Further provide a kind of Working table driving device so that it meets the needs of rotary table intermittent moment well, Working table driving device comprises S. A., Geneva mechanism and transmission device, described rotary table is fixedly connected with S. A., the output of described Geneva mechanism is connected with transmission of rotary axis, and importation and the transmission device of described Geneva mechanism are in transmission connection.
Further provide a kind of concrete Geneva mechanism, Geneva mechanism comprises sheave and driving wheel, described transmission device drives driving wheel continuous rotation, driving wheel is provided with sliding pin, the radial direction of described sheave is provided with multiple interval groove coordinated with sliding pin.
Further provide a kind of concrete transmission device to make its stable drive, transmission device comprises force piece, first belt wheel, second belt wheel, Timing Belt, first gear, second gear, first helical wheel and the second helical wheel, the first described belt wheel and the output shaft of force piece are in transmission connection, first belt wheel is connected by toothed belt transmission with the second belt wheel, first gear and the second belt wheel are coaxially installed, first gear and the second meshed transmission gear, second gear and the first helical wheel are coaxially installed, first helical wheel and the second helical wheel engaged transmission, second helical wheel and driving wheel are coaxially installed.
After have employed technique scheme, glass bottle is inputed to input station by entrance conveyor assembly, rotary table is delivered to filling station glass bottle and is carried out filling operation, after filling, rotary table is delivered to gland station glass bottle again and is carried out cap pressing process, rotary table delivers to output station glass bottle, and the exit conveyor assembly again glass bottle that will export on station exports, and the present invention has that structure is simple, structural behaviour good, production efficiency advantages of higher.
Accompanying drawing explanation
Fig. 1 is the single unit system schematic diagram of rotary bottle filler of the present invention;
Fig. 2 is the partial schematic diagram of rotary bottle filler of the present invention;
Fig. 3 is the structural representation of Geneva mechanism of the present invention;
Fig. 4 is the second helical gear structural representation of the present invention;
Fig. 5 is the structural representation of filling components of the present invention;
Fig. 6 is the structural representation of gland assembly of the present invention.
Detailed description of the invention
In order to make content of the present invention more easily be clearly understood, below according to specific embodiment also by reference to the accompanying drawings, the present invention is further detailed explanation.
As shown in figs. 1 to 6, a kind of rotary bottle filler, it comprises:
Stationary work-table 25, this stationary work-table 25 is provided with multiple constraint position;
Rotary table 26, this rotary table 26 is provided with the screens of multiple bottle 13; In rotary table 26 rotary course, constraint position and corresponding screens form multiple station, and wherein at least one station is gland station, and at least one station is filling station;
Working table driving device, this Working table driving device and rotary table 26 are in transmission connection so that it drives rotary table 26 to do intermittent moment relative to stationary work-table 25;
Pressing device, this pressing device comprises gland assembly and drives the gland driver train of gland assembly action, and gland assembly is arranged on the top of gland station to complete the cap pressing process to bottle 13;
Filling apparatus, this filling apparatus comprises filling components and drives the filling driver train of filling components action, and filling components is arranged on the top of filling station to complete the filling operation to bottle 13;
Wherein, stationary work-table 25 can realize the constraint to bottle 13, prevents bottle 13 to come off stationary work-table 25; Rotary table 26 can realize the movement of each the corresponding station to bottle; Filling apparatus can realize filling action; Pressing device can realize gland action.
As shown in Figure 1, rotary bottle filler also comprises at least one entrance conveyor assembly and at least one exit conveyor assembly, in multiple stations of described constraint position and corresponding screens composition, wherein at least one station is input station, at least one station is for exporting station, corresponding entrance conveyor assembly, input station, gland station, filling station, output station and exit conveyor assembly are a continuous station group, bottle 13 is delivered to input station by entrance conveyor assembly, and the bottle exported on station exports by described exit conveyor assembly.
As shown in Figure 1, the continuous station group of the present embodiment has two groups, is respectively the first entrance conveyor assembly 2, first and inputs station, the first gland station, the first filling station, the first output station and the first exit conveyor assembly 9; Second entrance conveyor assembly 8, second inputs station, the second gland station, the second filling station, the second output station and the second exit conveyor assembly 5.The pressing device that first gland station is corresponding is the first pressing device 3, the filling apparatus that first filling station is corresponding is the first filling apparatus 4, the pressing device that second gland station is corresponding is the filling apparatus that the filling station of the second pressing device 6, second is corresponding is the second filling apparatus 7;
As shown in Figure 6, gland assembly comprises gear 18, connecting rod 19 and slide block 20, gland driver train driven wheel 18 rotates, one end of connecting rod 19 is hinged on the non-central place of gear 18, the other end and the slide block 20 of connecting rod 19 are hinged, the lower end of slide block 20 is provided with the pressure holding chamber of pressure holding bottle stopper 21, and when the action of gland driver train, the bottleneck vertical direction of the bottle 13 of slide block 20 on gland station slides up and down.First pressing device 3 and the second pressing device 6 can realize the gland action to bottle, gear 18 (gear and crank are integrated) drivening rod 19 moves, make slide block 20 straight reciprocating motion, when bottle 13 enters gland station, slide block 20 arrives extreme lower position from extreme higher position, stopper 21 is pressed into bottleneck and completes capping process.
As shown in Figure 5, filling components comprises eccentric wheel 22, filling connecting rod 221, piston 23 and the mouth of pipe 24, filling driver train drives eccentric wheel 22 to rotate, one end of filling connecting rod 221 is hinged on the non-central place of eccentric wheel 22, the other end and the piston 23 of filling connecting rod 221 are hinged, piston 23 is sliding to be fitted in the mouth of pipe 24, the mouth of pipe 24 is connected with outside liquid line, and the mouth of pipe 24 is provided with towards the liquid outlet of the bottleneck of the bottle 13 on filling station, when filling driver train action, piston 23 slides up and down to block or to open liquid outlet in the mouth of pipe 24.The first filling apparatus 4 in the present embodiment and the second filling apparatus 7 can realize the filling motion to bottle 13, can by the eccentric wheel 22 in direct motor drive filling components, and during beginning, eccentric wheel 22 is in far angle of repose position, and piston 23 blocks the liquid outlet of the mouth of pipe 24; Piston 23 upward movement during backhaul, the liquid outlet of the mouth of pipe 24 is opened, and liquid starts to flow in glass bottle 13; When arriving near angle of repose position, piston 23 stops; During rise, piston 23 moves downward, and gets back to far angle of repose position and blocks the mouth of pipe 24, completes a circulation.
As shown in Figure 1, 2, Working table driving device comprises S. A. 14, Geneva mechanism and transmission device, rotary table 26 is fixedly connected with S. A. 14, and output and the S. A. 14 of Geneva mechanism are in transmission connection, and importation and the transmission device of Geneva mechanism are in transmission connection.
As shown in Figure 3, Geneva mechanism comprises sheave 16 and driving wheel 15, and transmission device drives driving wheel 15 continuous rotation, driving wheel 15 is provided with sliding pin, the radial direction of sheave 16 is provided with multiple interval groove coordinated with sliding pin.The sheave 16 of the present embodiment has 8 interval grooves, just in time forms 8 stations.
As Fig. 1, shown in 2, transmission device comprises force piece 1, first belt wheel 101, second belt wheel 102, Timing Belt 103, first gear 104, second gear 105, first helical wheel 11 and the second helical wheel 17, first belt wheel 101 is in transmission connection with the output shaft of force piece 1, first belt wheel 101 and the second belt wheel 102 are in transmission connection by Timing Belt 103, first gear 104 and the second belt wheel 102 are coaxially installed, first gear 104 and the second gear 105 engaged transmission, second gear 105 and the first helical wheel 11 are coaxially installed, first helical wheel 11 and the second helical wheel 17 engaged transmission, second helical wheel 17 and driving wheel 15 are coaxially installed by axle 12.The rotation of this driving wheel 15 provides power by force piece 1, and by V belt translation, gear transmission and Helical gear Transmission thus transferring power, the intermittent exercise of rotary table 26 is controlled by the sheave 16 of eight interval grooves; Wherein, force piece 1 can be electrical motor.
The job order of this device is rotary table 26 left-hand revolution, inputs bottle 13 to input station by the first entrance conveyor assembly 2 and the second entrance conveyor assembly 8; Rotary table 26 rotates a station; Make bottle 13 arrive filling station, the first filling apparatus 4 and the second filling apparatus 7 pairs of bottles 13 carry out filling motion; Rotary table 26 rotates a station again; Make bottle arrive gland station, the first pressing device 3 and the second pressing device 6 pairs of bottles carry out gland motion; Rotary table rotates a station again, bottle 13 is arrived and exports station; First exit conveyor assembly 9 and the second exit conveyor assembly 5 export bottle 13.
The present invention is in station conversion process, and carry out intermittent exercise by sheave 16 driven rotary bench board 26, rotary table 26 often rotates a station, then can realize multiple motion simultaneously, be at least 2 complete, drastically increase efficiency, saved cost and time.
Above-described specific embodiment; technical matters, technical scheme and beneficial effect that the present invention solves are further described; be understood that; the foregoing is only specific embodiments of the invention; be not limited to the present invention; within the spirit and principles in the present invention all, any amendment made, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.