CN217947641U - Full-automatic nucleic acid test tube filling cap screwing machine - Google Patents

Full-automatic nucleic acid test tube filling cap screwing machine Download PDF

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CN217947641U
CN217947641U CN202221716992.4U CN202221716992U CN217947641U CN 217947641 U CN217947641 U CN 217947641U CN 202221716992 U CN202221716992 U CN 202221716992U CN 217947641 U CN217947641 U CN 217947641U
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bottle
filling
cylinder
nucleic acid
test tube
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陆积飞
陆诗文
陆俊元
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Guangdong Feibin Machinery Group Co ltd
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Guangdong Feike Machinery Group Co ltd
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Abstract

本实用新型公开了一种全自动核酸试管灌装旋盖机,第一振动盘输出端与上瓶机构输入端相连,第二振动盘输出端与上盖机构输入端相连,上瓶机构、灌装机构、上盖机构、抱瓶机构和排料机构依次布置在转盘机构周边位置,旋盖机构位于转盘机构周边且位于抱瓶机构上方,抱瓶机构包括抱瓶气缸支撑架和抱瓶气缸,抱瓶气缸对称设置在抱瓶气缸支撑架上,旋盖机构包括支撑板、升降电机和伺服旋转头,升降电机固定在支撑板上,伺服旋转头固定在升降电机输出端,支撑板固定在抱瓶气缸支撑架顶部,转盘机构上设有若干个工位。本实用新型的优点在于:转盘机构旋转一圈,完成放瓶、灌装、放盖、旋盖动作,整体结构紧凑,节省了生产空间,并且有效提高了生产效率。

Figure 202221716992

The utility model discloses a fully automatic nucleic acid test tube filling and capping machine. The output end of the first vibrating plate is connected with the input end of the bottle loading mechanism, the output end of the second vibrating plate is connected with the input end of the capping mechanism, the bottle loading mechanism, the filling The loading mechanism, capping mechanism, bottle holding mechanism and discharge mechanism are arranged in sequence around the turntable mechanism. The capping mechanism is located around the turntable mechanism and above the bottle holding mechanism. The bottle holding mechanism includes a bottle holding cylinder support frame and a bottle holding cylinder. The bottle holding cylinder is symmetrically arranged on On the support frame of the bottle-holding cylinder, the capping mechanism includes a support plate, a lifting motor and a servo rotating head. There are several workstations on it. The utility model has the advantages that: the turntable mechanism rotates once to complete the actions of putting the bottle, filling, putting the cap, and screwing the cap. The overall structure is compact, which saves the production space and effectively improves the production efficiency.

Figure 202221716992

Description

全自动核酸试管灌装旋盖机Fully automatic nucleic acid test tube filling and capping machine

技术领域technical field

本实用新型涉及旋盖机技术领域,具体为一种全自动核酸试管灌装旋盖机。The utility model relates to the technical field of capping machines, in particular to a fully automatic nucleic acid test tube filling and capping machine.

背景技术Background technique

核酸试管灌在装液体后需要旋盖拧紧,现有的灌装旋盖机,其灌装和旋盖结构复杂,成本高。After the nucleic acid test tube is filled with liquid, it needs to be capped and tightened. The existing filling and capping machine has a complicated filling and capping structure and high cost.

实用新型内容Utility model content

本实用新型的目的在于提供一种全自动核酸试管灌装旋盖机,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a fully automatic nucleic acid test tube filling and capping machine to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:

一种全自动核酸试管灌装旋盖机,包括上瓶机构、灌装机构、上盖机构、抱瓶机构、旋盖机构、排料机构和转盘机构;第一振动盘输出端与上瓶机构输入端相连,第二振动盘输出端与上盖机构输入端相连,上瓶机构、灌装机构、上盖机构、抱瓶机构和排料机构依次布置在转盘机构周边位置,旋盖机构位于转盘机构周边且位于抱瓶机构上方,抱瓶机构包括抱瓶气缸支撑架和抱瓶气缸,抱瓶气缸对称设置在抱瓶气缸支撑架上,旋盖机构包括支撑板、升降电机和伺服旋转头,升降电机固定在支撑板上,伺服旋转头固定在升降电机输出端,支撑板固定在抱瓶气缸支撑架顶部,转盘机构上设有若干个工位。A fully automatic nucleic acid test tube filling and capping machine, comprising a bottle loading mechanism, a filling mechanism, a capping mechanism, a bottle holding mechanism, a capping mechanism, a discharge mechanism and a turntable mechanism; the output end of the first vibrating plate is connected to the input of the bottle loading mechanism The output end of the second vibrating plate is connected to the input end of the capping mechanism. The bottle loading mechanism, filling mechanism, capping mechanism, bottle holding mechanism and discharge mechanism are arranged in sequence around the turntable mechanism, and the capping mechanism is located around the turntable mechanism. And it is located above the bottle holding mechanism. The bottle holding mechanism includes a bottle holding cylinder support frame and a bottle holding cylinder. The bottle holding cylinder is symmetrically arranged on the bottle holding cylinder support frame. The servo rotating head is fixed on the output end of the lifting motor, the support plate is fixed on the top of the support frame of the bottle holding cylinder, and several stations are arranged on the turntable mechanism.

本实用新型的一种全自动核酸试管灌装旋盖机,还包括电控机箱和人机界面。A fully automatic nucleic acid test tube filling and capping machine of the utility model also includes an electric control cabinet and a man-machine interface.

本实用新型的优选,转盘机构由转盘电机驱动旋转。In a preferred embodiment of the present invention, the turntable mechanism is driven to rotate by a turntable motor.

本实用新型的优选,灌装机构包括灌装支撑架、灌装气缸和灌装管,灌装气缸固定在灌装支撑架上,灌装管固定在灌装气缸输出端。Preferably, the filling mechanism includes a filling support frame, a filling cylinder and a filling pipe, the filling cylinder is fixed on the filling support frame, and the filling pipe is fixed on the output end of the filling cylinder.

本实用新型的优选,上盖机构包括上盖机构支撑板、平移气缸、滑块、滑轨和取放气缸,平移气缸和滑轨固定在上盖机构支撑板上,滑块滑动设置在滑轨上,滑块连接在平移气缸输出端,取放气缸通过连接板与滑块固定。Preferably, the upper cover mechanism includes a upper cover mechanism support plate, a translation cylinder, a slider, a slide rail and a pick-and-place cylinder, the translation cylinder and the slide rail are fixed on the upper cover mechanism support plate, and the slide block is slidably arranged on the slide rail Above, the slider is connected to the output end of the translation cylinder, and the pick-and-place cylinder is fixed with the slider through the connecting plate.

本实用新型的优点在于:转盘机构旋转一圈,完成放瓶、灌装、放盖、旋盖动作,整体结构紧凑,节省了生产空间,并且有效提高了生产效率,自动化程度高,结构简单便于维护。The utility model has the advantages that: the turntable mechanism rotates once to complete the actions of putting the bottle, filling, putting the cap, and screwing the cap. The overall structure is compact, which saves the production space and effectively improves the production efficiency. The degree of automation is high and the structure is simple and convenient. maintain.

附图说明Description of drawings

图1为本实用新型一种全自动核酸试管灌装旋盖机第一视角示意图;Fig. 1 is a first perspective schematic diagram of a fully automatic nucleic acid test tube filling and capping machine of the present invention;

图2为本实用新型上瓶机构示意图;Fig. 2 is a schematic diagram of a bottle loading mechanism of the present invention;

图3为本实用新型灌装机构示意图;Fig. 3 is a schematic diagram of the utility model filling mechanism;

图4为本实用新型上盖机构示意图;Fig. 4 is a schematic diagram of the utility model upper cover mechanism;

图5为本实用新型旋盖机构示意图;Fig. 5 is a schematic diagram of the screw cap mechanism of the utility model;

图6为本实用新型一种全自动核酸试管灌装旋盖机第二视角示意图;Fig. 6 is a second perspective schematic diagram of a fully automatic nucleic acid test tube filling and capping machine of the present invention;

图7为图6中A处的局部放大示意图。FIG. 7 is a partially enlarged schematic diagram of A in FIG. 6 .

具体实施方式detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1,一种全自动核酸试管灌装旋盖机,包括上瓶机构1、灌装机构2、上盖机构3、抱瓶机构4、旋盖机构5、排料机构6和转盘机构7;第一振动盘8输出端与上瓶机构1输入端相连,第二振动盘9输出端与上盖机构3输入端相连,上瓶机构1、灌装机构2、上盖机构3、抱瓶机构4和排料机构6依次布置在转盘机构7周边位置,旋盖机构5位于转盘机构7周边且位于抱瓶机构4上方,抱瓶机构4包括抱瓶气缸支撑架41和抱瓶气缸42,抱瓶气缸42对称设置在抱瓶气缸支撑架41上,旋盖机构5包括支撑板51、升降电机52和伺服旋转头53,升降电机52固定在支撑板51上,伺服旋转头53固定在升降电机52输出端,支撑板51固定在抱瓶气缸支撑架41顶部,转盘机构7上设有若干个工位。Please refer to Figure 1, a fully automatic nucleic acid test tube filling and capping machine, including a bottle loading mechanism 1, a filling mechanism 2, a capping mechanism 3, a bottle holding mechanism 4, a capping mechanism 5, a discharge mechanism 6 and a turntable mechanism 7 The output end of the first vibration plate 8 is connected with the input end of the bottle loading mechanism 1, the output end of the second vibration plate 9 is connected with the input end of the upper cover mechanism 3, the bottle upper mechanism 1, the filling mechanism 2, the upper cover mechanism 3, and the bottle holding mechanism 4 and the discharge mechanism 6 are arranged in sequence around the turntable mechanism 7. The capping mechanism 5 is located around the turntable mechanism 7 and above the bottle holding mechanism 4. The bottle holding mechanism 4 includes a bottle holding cylinder support frame 41 and a bottle holding cylinder 42. The bottle holding cylinder 42 is arranged symmetrically. On the support frame 41 of the bottle-holding cylinder, the capping mechanism 5 includes a support plate 51, a lift motor 52 and a servo rotary head 53, the lift motor 52 is fixed on the support plate 51, the servo rotary head 53 is fixed on the output end of the lift motor 52, and the support plate 51 is fixed on the top of the bottle cylinder support frame 41, and the turntable mechanism 7 is provided with several stations.

本实用新型工作原理:第一振动盘8振动,将放在其内的瓶子振动至上瓶机构1中,再经过上瓶机构1中输送到转盘机构7的工位上,转盘机构7转动至下一个工位,灌装机构2对瓶子内部进行灌装核酸试剂,灌装完成之后转盘机构7转动至下一个工位,第二振动盘9振动,将放在其内的瓶盖振动至上盖机构3中,上盖机构3再将瓶盖运送至瓶子上方,然后转盘机构7转动至下一个工位,抱瓶机构4由内外两侧对瓶子进行抱紧,升降电机52带动伺服旋转头53下压,伺服旋转头53将瓶盖与瓶子拧紧,然后转盘机构7转动至下一个工位,排料机构6将瓶子取下,完成一个工作循环。The working principle of the utility model: the first vibrating plate 8 vibrates, vibrates the bottle placed in it to the bottle loading mechanism 1, and then transports it to the station of the turntable mechanism 7 through the bottle loading mechanism 1, and the turntable mechanism 7 rotates to the bottom One station, the filling mechanism 2 fills the inside of the bottle with nucleic acid reagents. After the filling is completed, the turntable mechanism 7 rotates to the next station, and the second vibrating disk 9 vibrates to vibrate the bottle cap placed in it to the upper cap mechanism. 3, the capping mechanism 3 transports the bottle cap to the top of the bottle, and then the turntable mechanism 7 rotates to the next station, the bottle holding mechanism 4 hugs the bottle tightly from both inside and outside, and the lifting motor 52 drives the servo rotary head 53 to press down , the servo rotating head 53 tightens the bottle cap and the bottle, then the turntable mechanism 7 rotates to the next station, and the discharge mechanism 6 removes the bottle to complete a working cycle.

本实用新型的一种全自动核酸试管灌装旋盖机,还包括电控机箱和人机界面10。A fully automatic nucleic acid test tube filling and capping machine of the utility model also includes an electric control cabinet and a man-machine interface 10 .

本实用新型中,转盘机构7由转盘电机驱动旋转,产品在转盘机构7上旋转一圈,完成一系列灌装旋盖动作,有效提高效率并节省空间。本实用新型中,上瓶机构1包括夹取气缸11和翻转气缸12,夹取气缸位于翻转气缸输出端。夹取气缸夹取由上瓶机构1平放输出的瓶子,翻转气缸旋转90度将瓶子直立放置在转盘机构7的工位内。In the utility model, the turntable mechanism 7 is driven to rotate by the turntable motor, and the product rotates once on the turntable mechanism 7 to complete a series of filling and capping actions, which effectively improves efficiency and saves space. In the utility model, the bottle loading mechanism 1 includes a clamping cylinder 11 and a turning cylinder 12, and the clamping cylinder is located at the output end of the turning cylinder. The clamping cylinder clamps the bottle output by the bottle loading mechanism 1, and the turning cylinder rotates 90 degrees to place the bottle upright in the station of the turntable mechanism 7.

本实用新型中,灌装机构2包括灌装支撑架21、灌装气缸22和灌装管23,灌装气缸22固定在灌装支撑架21上,灌装管23固定在灌装气缸22输出端。灌装气缸22带动灌装管23下降,使得灌装管23靠近或伸入瓶子内,然后连接灌装管23的供核酸试剂系统工作,供核酸试剂系统通过灌装管23给瓶子灌装核酸试剂。In the utility model, the filling mechanism 2 includes a filling support frame 21, a filling cylinder 22 and a filling pipe 23, the filling cylinder 22 is fixed on the filling support frame 21, and the filling pipe 23 is fixed on the filling cylinder 22 to output end. The filling cylinder 22 drives the filling pipe 23 to descend, so that the filling pipe 23 approaches or extends into the bottle, and then the nucleic acid reagent system connected to the filling pipe 23 works, and the nucleic acid reagent system fills the bottle with nucleic acid through the filling pipe 23 reagent.

本实用新型中,上盖机构3包括上盖机构支撑板31、平移气缸32、滑块33、滑轨34和取放气缸35,平移气缸32和滑轨34固定在上盖机构支撑板31上,滑块33滑动设置在滑轨34上,滑块33连接在平移气缸32输出端,取放气缸33通过连接板36与滑块33固定。In the utility model, the upper cover mechanism 3 includes a upper cover mechanism support plate 31, a translation cylinder 32, a slider 33, a slide rail 34 and a pick-and-place cylinder 35, and the translation cylinder 32 and the slide rail 34 are fixed on the upper cover mechanism support plate 31 , the slide block 33 is slidably arranged on the slide rail 34 , the slide block 33 is connected to the output end of the translation cylinder 32 , and the pick-and-place cylinder 33 is fixed with the slide block 33 through the connecting plate 36 .

本实用新型中,排料机构6包括顶料气缸和排料口。顶料气缸从排料工位(转盘机构7的工位)的下方对准产品向上进行顶料(转盘机构7的工位为T型孔),将产品顶入排料口排出。In the present utility model, the material discharge mechanism 6 includes a material jacking cylinder and a material discharge port. The jacking cylinder is aimed at the product from the bottom of the discharge station (the station of the turntable mechanism 7) and carries out the ejection upwards (the station of the turntable mechanism 7 is a T-shaped hole), and the product is pushed into the discharge port and discharged.

对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (5)

1. Full-automatic nucleic acid test tube filling spiral cover machine, its characterized in that: comprises a bottle feeding mechanism, a filling mechanism, a cover feeding mechanism, a bottle holding mechanism, a cover screwing mechanism, a discharging mechanism and a turntable mechanism; first vibration dish output links to each other with last bottle mechanism input, second vibration dish output links to each other with upper cover mechanism input, go up bottle mechanism, filling mechanism, upper cover mechanism, embrace bottle mechanism and arrange material mechanism and arrange in proper order in carousel mechanism peripheral position, spiral cover mechanism is located carousel mechanism periphery and is located and embraces bottle mechanism top, embrace bottle mechanism including embracing bottle cylinder support frame and embracing the bottle cylinder, it sets up on embracing bottle cylinder support frame to embrace bottle cylinder symmetry, spiral cover mechanism includes the backup pad, elevator motor and servo rotating head, elevator motor fixes in the backup pad, the servo rotating head is fixed at the elevator motor output, the backup pad is fixed and is being embraced bottle cylinder support frame top, be equipped with a plurality of station in the carousel mechanism.
2. The full-automatic nucleic acid test tube filling and cap screwing machine according to claim 1, characterized in that: the full-automatic nucleic acid test tube filling and cap screwing machine further comprises an electric control cabinet and a human-computer interface.
3. The full-automatic nucleic acid test tube filling cap screwing machine according to claim 1, characterized in that: the turntable mechanism is driven to rotate by a turntable motor.
4. The full-automatic nucleic acid test tube filling cap screwing machine according to claim 1, characterized in that: the filling mechanism comprises a filling support frame, a filling cylinder and a filling tube, wherein the filling cylinder is fixed on the filling support frame, and the filling tube is fixed at the output end of the filling cylinder.
5. The full-automatic nucleic acid test tube filling cap screwing machine according to claim 1, characterized in that: the upper cover mechanism comprises an upper cover mechanism supporting plate, a translation cylinder, a sliding block, a sliding rail and a taking and placing cylinder, the translation cylinder and the sliding rail are fixed to the upper cover mechanism supporting plate, the sliding block is arranged on the sliding rail in a sliding mode, the sliding block is connected to the output end of the translation cylinder, and the taking and placing cylinder is fixed to the sliding block through a connecting plate.
CN202221716992.4U 2022-07-05 2022-07-05 Full-automatic nucleic acid test tube filling cap screwing machine Active CN217947641U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115818548A (en) * 2022-12-22 2023-03-21 丽申药业股份有限公司 Efficient complex enzyme bacteriostatic repair gel and preparation method thereof
CN117657560A (en) * 2023-09-08 2024-03-08 喻小琦 A fully automatic production device for prefabricated reagents

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115818548A (en) * 2022-12-22 2023-03-21 丽申药业股份有限公司 Efficient complex enzyme bacteriostatic repair gel and preparation method thereof
CN115818548B (en) * 2022-12-22 2023-09-08 丽申药业股份有限公司 Efficient complex enzyme antibacterial repairing gel and preparation method thereof
CN117657560A (en) * 2023-09-08 2024-03-08 喻小琦 A fully automatic production device for prefabricated reagents

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