CN211802042U - Automatic glue dispensing and glue dispensing detection device - Google Patents

Automatic glue dispensing and glue dispensing detection device Download PDF

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Publication number
CN211802042U
CN211802042U CN201922017678.1U CN201922017678U CN211802042U CN 211802042 U CN211802042 U CN 211802042U CN 201922017678 U CN201922017678 U CN 201922017678U CN 211802042 U CN211802042 U CN 211802042U
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dispensing
glue
guide rod
automatic
detection
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CN201922017678.1U
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不公告发明人
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Sichuan Awa Seimitsu Electric Co ltd
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Sichuan Awa Seimitsu Electric Co ltd
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Abstract

The utility model provides an automatic point is glued and is glued some detection device, this automatic point is glued and is glued some detection device and include pushing mechanism 100, point and glue mechanism and detection mechanism, and pushing mechanism 100 includes the guide arm device, shifts the product carrier through the guide arm device. The dispensing mechanism comprises a dispenser and 3 driving motors, and the dispenser can move in the three-dimensional direction to dispense glue automatically. The detection mechanism mainly takes a picture by combining a CCD camera with an ultraviolet light source, and then computer software analyzes the picture to judge whether the glue point of the product is qualified. The automatic glue dispensing device has the advantages that the structure is simplified, the assembly is easy, the operation and the automation are convenient, the glue dispensing efficiency is higher due to the two sets of glue dispensers, the stability and the consistency are better, the glue dispensing quality is ensured by the glue dispensing detection device, and the qualified rate of the glue dispensing points of the product is effectively improved.

Description

Automatic glue dispensing and glue dispensing detection device
Technical Field
The utility model relates to a mechanical automation field, concretely relates to automatic point is glued and is glued some detection device.
Background
In the production process of electronic products such as cell-phone, under more the circumstances, need bond through glue between the components and parts, but because artifical point is glued inefficiency and can not guarantee quality and the point of gluing of point and glue stability and uniformity, consequently need use adhesive deposite device absolutely.
The application of the glue dispensing device is gradually popularized, and the glue dispenser is an automatic machine for controlling fluid and dripping and coating the fluid on the surface of a product or in the product, and is mainly used for accurately dripping, injecting and dripping liquid such as glue in a product process to each accurate position of the product.
The structure and control of the common dispensing and detecting mechanism of the existing dispensing device are complex, the efficiency of the dispensing device applied to the microminiature high-precision products is low, the manufacturing cost of the dispensing device is high, the positioning precision is poor, and the product percent of pass can not be ensured.
Disclosure of Invention
To above-mentioned automatic adhesive deposite device's technical problem at present, the utility model provides an automatic point is glued and is glued some detection device, its simple structure, compactness, with low costs, it is efficient to glue, and the stability and the uniformity of gluing are good simultaneously.
The utility model discloses a following technical scheme realizes:
the utility model provides an automatic point is glued and is glued some detection device, includes board, pushing mechanism, point gum machine and detection mechanism, the board sets up and moves the transfer slide rail, pushing mechanism locates under the board and along the board move the transfer slide rail slip, point gum machine constructs, detection mechanism locates on the board, and point gum machine constructs to be located and moves the transfer slide rail top, and detection mechanism is located and moves the transfer slide rail end, and point gum machine constructs and detection mechanism follows move and move the slide rail interval setting.
Furthermore, the machine table is provided with at least one strip-shaped limiting mechanism in parallel along the transfer sliding rail.
Furthermore, the transfer slide rail is a long and narrow through groove penetrating through the machine platform.
Furthermore, the pushing mechanism further comprises a motor, a guide rod device and a guide rod device bearing box, and the motor drives the guide rod device to horizontally move along the transfer sliding rail.
Further, the guide rod device comprises a connecting piece, an air cylinder and a guide rod, the connecting piece comprises a fixed end for fixing the air cylinder, the air cylinder is arranged on the guide rod and drives the guide rod to vertically extend and retract, the diameter of the guide rod is smaller than the width of the transfer sliding rail, and the guide rod can freely slide and extend and retract in the transfer sliding rail.
Further, the glue dispensing mechanism comprises a glue dispenser, a glue dispenser moving device and a tank chain, wherein the glue dispenser moving device comprises an X-axis driving motor, a Y-axis driving motor and a Z-axis driving motor.
Further, the guide rod devices are at least provided with two.
Further, the glue dispenser moving device is powered by a lead, and the lead is contained in the tank chain.
Further, the detection mechanism comprises a CCD camera, a lens and a light source
Further, the light source is an ultraviolet light source.
Compared with the prior art, the invention has the beneficial effects that:
the utility model discloses an automatic point is glued and is glued some detection device, the structure is compacter reasonable, and the wire is put in order better, and control is simpler, makes the efficiency of point gluing higher through setting up two set at least point gluers, and stability and uniformity are better, guarantees the shipment qualification rate of gluing some through simple gluey some detection device simultaneously, has reduced adhesive deposite device's cost.
Description of the drawings:
fig. 1 is the three-dimensional structure diagram of the automatic glue dispensing and glue dispensing detection device of the present invention.
Fig. 2 is a schematic structural view of the pushing mechanism 100 of the lower portion of the table of the automatic glue dispensing and glue spot detecting device of the present invention.
Fig. 3A and 3B are schematic diagrams of embodiment 2 of the automatic dispensing and glue-point detecting device of the present invention.
Reference numerals: 100-pushing mechanism, 101-transferring sliding rail, 102-limiting mechanism, 103-guide rod device, 104-motor, 105-cylinder, 106-cylinder fixing seat, 107-guide rod device bearing box, 108-connecting piece, 109-product carrier, 200-dispensing mechanism, 201-X axis driving motor, 202-Y axis driving motor, 203-Z axis driving motor, 204-dispensing switching frame, 205-dispensing machine plate, 206-dispensing machine, 208-tank chain, 209-dispensing platform, 300-detection mechanism, 301-CCD camera, 302-lens cone, 303-lens, 304-light source, 305-detection bracket, 306-support plate, 307-flange base, 308-detection platform, 400-machine table and 600-boosting mechanism.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments that can be obtained by a person skilled in the art based on the embodiments of the present invention without any inventive work are within the scope of the present invention.
The following will explain the utility model in detail with reference to the drawings.
Example 1
Referring to fig. 1 and 2, an automatic dispensing and dispensing detection device includes a machine table 400, a pushing mechanism 100, a dispensing mechanism 200, and a detection mechanism 300, wherein a transfer slide rail 101 is disposed on the machine table 400, the pushing mechanism 100 is disposed under the machine table and slides along the transfer slide rail 101, the dispensing mechanism 200 and the detection mechanism 300 are disposed on the machine table 400, the dispensing mechanism 200 is disposed at the beginning of the transfer slide rail 101, the detection mechanism is disposed at the end of the transfer slide rail 101, the dispensing mechanism 200 and the detection mechanism 300 are disposed at intervals along the transfer slide rail 101, the transfer slide rail 101 is a long and narrow through groove penetrating through the machine table 400, and at least one strip-shaped limiting mechanism 102 is disposed in parallel on the transfer slide rail 101 on the machine table 400.
The pushing mechanism 100 further comprises a motor 104, at least two guide rod devices 103 and a guide rod device carrying box 107, wherein the motor 104 drives the guide rod devices 103 to horizontally move along the transfer sliding rail 101. A screw rod (not shown) is arranged in the guide rod device bearing box 107, the motor 104 drives the screw rod to rotate, so that the guide rod device 103 is driven to slide back and forth on the guide rod device bearing box 107, and a speed reducing device (not shown) can be arranged between the motor 104 and the screw rod to match different transmission speeds and sliding strokes. The two guide rod devices comprise connecting pieces 108, air cylinders 105 and guide rods 103, the connecting pieces 108 are arranged to be T-shaped structures to ensure balance in horizontal moving travel of the guide rod devices, and the connecting pieces 108 comprise fixed ends for fixing the air cylinders 105 and connecting ends extending into the bearing box 107 to be screwed with the screw rods. The two sides of the fixed end are provided with cylinder fixing seats 106, the cylinder fixing seats 106 are used for fixing the cylinder 105 and the positioning guide rod 103 so as to ensure that the cylinder 105 drives the guide rod 103 to vertically extend and retract, the diameter of the guide rod 103 is smaller than the width of the transfer sliding rail 101, so that the guide rod 103 can freely slide and extend and retract in the transfer sliding rail 103, when a product carrier 109 is placed at the initial end of the dispensing device 200 of the machine table 400, the guide rod 103 is pushed out by the cylinder 105 and penetrates through the transfer sliding rail 101 to be placed at the end part of the product carrier 109, and the product carrier 109 is pushed to slide along the transfer sliding rail 101 through the limiting mechanism. The limiting mechanism 102 is long and is arranged in parallel with the transfer slide rail 101, the length of the limiting mechanism 102 is greater than that of the transfer slide rail 101, and the distance between the side wall of the limiting mechanism 102, which is in contact with the product carrier 109, and the center of the transfer slide rail 101 is half of the width of the product carrier 109. The guide bar assembly of the pushing mechanism 100 is generally configured as an elongated cylindrical bar, and may be of an elliptical cylindrical or polygonal cylindrical configuration.
In a working state, two product carriers 109 are placed into the machine table 400, the long side of each carrier 109 is tightly attached to the side wall of the limiting mechanism 102, one end of each product carrier 109 is abutted to the guide rod 103, the motor 104 rotates clockwise to drive the screw rod through controlling input current and further pushes the product carrier 109 to be pushed to the tail end from the starting end on the guide rod device carrying box 107 through the guide rod device 103, after the product carriers 109 are subjected to dispensing, the guide rod 103 retracts through the air cylinder, the motor 104 moves the guide rod device back to the starting end from the tail end through controlling input current to rotate counterclockwise, and the motor pushes the next product carrier 109 which is placed in sequence from the dispensing mechanism 200 to the detection mechanism 300 in a circulating manner.
The limiting mechanism 102 can be arranged to be one along one side of the transfer sliding rail 101 or two along two sides of the transfer sliding rail 101, the limiting mechanism 102 limits the moving track of the product carrier 109, the product carrier 109 is prevented from deviating from the transfer sliding rail 101, the movement of the product carrier on a preset route is guaranteed, the continuity and the stability of automatic dispensing and glue point detection are guaranteed, and the product dispensing and detection yield is improved.
The dispensing mechanism 200 is mounted on a support frame (not shown) of the machine table 400 through a dispensing mechanism base (not shown), and includes a dispensing cylinder (not shown), a dispensing device 206, a dispensing device moving device and a tank chain 208, wherein the dispensing device moving device includes an X-axis driving motor 201, a Y-axis driving motor 202 and a Z-axis driving motor 203. The dispenser moving device is powered by a wire, and the wire is accommodated in the tank chain 208 to optimize the accommodation of the three moving driving motors in the moving process, so that the configuration of the wire of the whole machine table 400 is neat and simple, and the mutual interference of the driving motors in the working and moving process can be avoided. The moving track of the X-axis driving motor 201 is parallel to the long side along the transfer slide 101, the moving track of the Y-axis driving motor 202 is perpendicular to the moving track of the X-axis driving motor 201, and the moving track of the Z-axis driving motor 203 is perpendicular to the plane of the machine table 400.
A dispensing adapter 204 is arranged between the dispenser 206 and the Z-axis driving motor 203, the dispenser 206 is fixedly arranged on the dispenser adapter 204 through a dispensing machine plate 205 to form a T-shaped structure, and the dispenser adapter 204 drives the dispenser 206 to freely move up and down along a dispensing mechanism base in the vertical direction of the machine table 400 through the driving of the Z-axis driving motor 203. The X-axis driving motor 201 drives the dispensing mechanism base to move horizontally in the X-axis direction along the transfer slide rail 101, and the Y-axis driving motor 202 drives the dispensing mechanism base to move horizontally in the Y-axis direction perpendicular to the transfer slide rail 101.
The number of the glue dispensers 206 is two, the glue dispensers are arranged at two ends of the glue dispenser plate 205 at intervals in parallel, more than two glue dispensers can be arranged on the glue dispenser plate 205 at intervals along the transplanting slide rail, and meanwhile, the number of the guide rod devices is increased according to the length of the product carrier and the interval position corresponding to the glue dispensing. The glue is loaded in the dispenser 206, and during dispensing, the glue is extruded out of the dispenser 206 by the pressure generated by the dispensing cylinder, and the product is dispensed. When the three driving motors work simultaneously, the glue dispensing mechanism can move in the three-dimensional direction, and annular glue dispensing is performed on products on the product carrier.
The detection mechanism 300 is fixedly arranged on the L-shaped detection bracket 305, the lower part of the detection bracket 305 is a flange base 307, the flange base 307 fixes the detection mechanism 300 on the machine table 400 through screws, and the upper part of the detection bracket 305 is provided with a support plate 306 which supports the detection mechanism 300.
The detection mechanism 300 comprises a CCD camera 301, a lens barrel 302, a lens 303 and a light source 304, the CCD camera 301 is fixed on a support plate 306, one side of the CCD camera 301 facing the machine station is sequentially and fixedly connected with the lens barrel 302 and the lens 303, and the upper side fixed by the support plate 306 is parallel to the detection support 305 and is far away from the detection support 305. The light source 304 is an ultraviolet light source, the light source 304 can be set to be an ultraviolet light source of an annular structure, the light source 304 is fixedly arranged on the detection support 305 and is located below the CCD camera 301, the lens 303 is located at the position of the circle center of the light source 304, when the CCD camera takes a picture of the dispensing surface of a product, the light source 304 and the dispensing surface of the product on the product carrier 107 form a certain included angle, so that the glue is brighter and clearer under the irradiation of the glue and the ultraviolet light source, and the picture quality of the covering area and the thickness of the taken glue is good. The CCD camera 301 is connected to a computer (not shown) terminal, and the shot pictures are uploaded to the computer, and then the software on the computer performs data analysis on the shot pictures to determine whether the dispensing quality is acceptable.
In the forward movement process of the product carrier 107 on the machine table 400, firstly, the product carrier 107 is placed on the machine table, the guide rod 103 of the pushing mechanism 100 abuts against the product carrier 107, the pushing mechanism 100 starts to work, and the guide rod moves the product carrier to the position below the glue dispensing mechanism 200. Then, the two dispensing devices 206 operate simultaneously to dispense two products at a time, and then the dispensing device 206 moves upward under the driving of the Z-axis driving motor 203, and then the X-axis driving motor 201 operates to drive the dispensing device 206 to move in the X-axis direction, and the distance of each movement is the distance between two products on the product carrier 109, and after the X-axis driving motor 201 drives the dispensing device 206 to move, the Z-axis driving motor 203 drives the dispensing device 206 to move downward, and then the X-axis driving motor 201 and the Y-axis driving motor 202 operate simultaneously to dispense the products on the product carrier 109 in a circle-drawing manner, and sequentially dispense all the products on the product carrier. Finally, after dispensing all the products on one product carrier is completed, the pushing mechanism 100 continues to act, the guide rod device acts to push the product carrier 109 with the dispensing completed to the position below the detection mechanism 300, the detection mechanism 300 starts to work, the light source 304 is turned on, and then the CCD camera 301 sequentially photographs the products on the product carrier 109 and photographs one product at a time. And after the photographing is finished, uploading the picture to a computer, immediately obtaining the picture by the computer, and immediately performing data analysis on the picture by software installed on the computer. According to the limited pixel points of the glue point photo shot by the CCD camera 301, the software of the computer can measure the gray level of each pixel point, the software on the computer can set a standard range of the gray level to judge whether glue exists on the pixel point, the area covered by the glue and the thickness of the glue, the software automatically counts the number of the pixel points meeting the gray level requirement, and finally, whether the glue points on the product are qualified is judged according to the number of the pixel points meeting the requirement. The compact glue dispensing device and the glue dispensing detection device enable the whole moving process of the product carrier to be continuous and stable, and guarantee the precision of glue dispensing and detection.
Example 2
The embodiment 2 is another preferable embodiment in parallel with the embodiment 1, the technical solution disclosed in the embodiment 1 except for the distinguishing technical features belongs to the scope disclosed in the embodiment, and the technical solution disclosed in the embodiment 1 except for the distinguishing technical features is not described repeatedly.
Referring to fig. 3A and 3B, the machine 400 is separated along a dotted line (not labeled) to be set as the dispensing platform 209 and the detection platform 308 for splicing, the dispensing mechanism and the detection mechanism are respectively set on the dispensing platform 209 and the detection platform 308, a boosting mechanism 600 is set between the dispensing platform 209 and the detection platform 308, when the separated dispensing platform 209 and the detection platform 308 are separated along the dotted line in fig. 3A, the boosting mechanism is set on the dispensing platform 209, and when the separated dispensing platform 209 and the detection platform 308 are separated along the dotted line in fig. 3B, the boosting mechanism is set on the detection platform 308. Parallel transfer sliding rails 101 are arranged on the dispensing platform 209 and the detection platform 308 in a staggered mode respectively, a limiting mechanism 102 is arranged on one side, away from the detection mechanism, of the transfer sliding rail 101 of the dispensing platform 209, and the other side, away from the detection mechanism, of the transfer sliding rail 101 of the detection platform 308 or provided with the limiting mechanism 102, and the two transfer sliding rails are clamped between the two limiting mechanisms. In the pushing process of the pushing mechanism, the limiting mechanism 102 limits the product carrier, so that the product carrier is prevented from deviating from the transfer sliding rail 101 in the moving process, in order to ensure that the product carrier pushed to the detection mechanism by the boosting mechanism can be smoothly guided into the transfer sliding rail, the limiting mechanisms can be arranged on two sides of the transfer sliding rail on the detection mechanism side, and the limiting mechanism on one side of the boosting mechanism is shorter than the limiting mechanism on the other side. The two sets of pushing mechanisms 100 in this embodiment include a pushing mechanism at the dispensing mechanism end and a pushing mechanism at the detection mechanism end, and are respectively disposed below the machine table 400 corresponding to the transfer slide rails 101. In order to avoid the mutual interference of the two pushing mechanisms caused by the two transferring slide rails on the same straight line, and simultaneously to realize the automatic transfer of the product carrier from the dispensing platform 209 to the detection platform 308, the two transferring slide rails are parallel to each other and are arranged at staggered intervals, the starting end of the transferring slide rail of the detection platform coincides with the tail end of the transferring slide rail of the dispensing platform, the boosting mechanism 600 is arranged at intervals between the tail end position of the transferring slide rail of the dispensing platform 209 and the starting end position of the transferring slide rail of the detection platform, when the product carrier moves from the starting end to the tail end of the transferring slide rail of the dispensing platform under the action of the pushing mechanism of the dispensing platform, the boosting mechanism 600 pushes the product carrier to the starting end of the transferring slide rail of the dispensing platform, and then the product carrier moves from the starting end to the tail end of the transferring slide rail of the detection platform under the action. The glue dispensing mechanism and the detection mechanism are respectively arranged and can be freely spliced together, so that the like products can be moved and replaced at will in the production process, production equipment can be randomly matched in different production states, and the utilization rate of the equipment related to the automation line is improved.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides an automatic point is glued and is glued some detection device which characterized in that: including board, pushing mechanism, point gum machine construct and detection mechanism, the board sets up and moves the transfer slide rail, pushing mechanism locates under the board and along the board move the transfer slide rail slip, point gum machine constructs, detection mechanism locates on the board, and point gum machine constructs to be located and moves the transfer slide rail top, and detection mechanism is located and moves the transfer slide rail end, and point gum machine constructs and detection mechanism follows move the transfer slide rail interval and set up.
2. The automatic dispensing and dispensing detecting device of claim 1, wherein: the machine table is provided with at least one strip-shaped limiting mechanism in parallel along the transfer sliding rail.
3. The automatic dispensing and dispensing detecting device of claim 2, wherein: the transfer sliding rail is a long and narrow through groove penetrating through the machine table.
4. The automatic dispensing and dispensing detecting device of claim 1, wherein: the pushing mechanism further comprises a motor, a guide rod device and a guide rod device bearing box, and the motor drives the guide rod device to horizontally move along the transfer sliding rail.
5. The automatic dispensing and dispensing detecting device of claim 4, wherein: the guide rod device comprises a connecting piece, an air cylinder and a guide rod, wherein the connecting piece comprises a fixed end for fixing the air cylinder, the air cylinder drives the guide rod to vertically stretch, the diameter of the guide rod is smaller than the width of the transfer sliding rail, and the guide rod can freely slide and stretch in the transfer sliding rail.
6. The automatic dispensing and dispensing detecting device of claim 1, wherein: the glue dispensing mechanism comprises a glue dispenser, a glue dispenser moving device and a tank chain, wherein the glue dispenser moving device comprises an X-axis driving motor, a Y-axis driving motor and a Z-axis driving motor.
7. The automatic dispensing and dispensing detecting device of claim 4, wherein: the guide rod device is provided with at least two.
8. The automatic dispensing and dispensing detecting device of claim 6, wherein: the glue dispenser mobile device is powered by a lead, and the lead is contained in the tank chain.
9. The automatic dispensing and dispensing detecting device of claim 1, wherein: the detection mechanism comprises a CCD camera, a lens and a light source.
10. The automatic dispensing and dispensing detecting device of claim 9, wherein: the light source is an ultraviolet light source.
CN201922017678.1U 2019-11-20 2019-11-20 Automatic glue dispensing and glue dispensing detection device Active CN211802042U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922017678.1U CN211802042U (en) 2019-11-20 2019-11-20 Automatic glue dispensing and glue dispensing detection device

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Application Number Priority Date Filing Date Title
CN201922017678.1U CN211802042U (en) 2019-11-20 2019-11-20 Automatic glue dispensing and glue dispensing detection device

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CN211802042U true CN211802042U (en) 2020-10-30

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112354807A (en) * 2020-11-23 2021-02-12 上海应用技术大学 Automatic gluing device with detection platform
CN112964716A (en) * 2021-03-17 2021-06-15 东莞市鸿盈电子科技有限公司 Method and device for coating adhesive and monitoring coating quality of magnet entering machine
CN113171939A (en) * 2021-05-08 2021-07-27 泸州韶光智造科技有限公司 Electronic component point is glued and is pasted dress all-in-one

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112354807A (en) * 2020-11-23 2021-02-12 上海应用技术大学 Automatic gluing device with detection platform
CN112964716A (en) * 2021-03-17 2021-06-15 东莞市鸿盈电子科技有限公司 Method and device for coating adhesive and monitoring coating quality of magnet entering machine
CN113171939A (en) * 2021-05-08 2021-07-27 泸州韶光智造科技有限公司 Electronic component point is glued and is pasted dress all-in-one

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