CN211639298U - Deburring system - Google Patents
Deburring system Download PDFInfo
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- CN211639298U CN211639298U CN202020089332.2U CN202020089332U CN211639298U CN 211639298 U CN211639298 U CN 211639298U CN 202020089332 U CN202020089332 U CN 202020089332U CN 211639298 U CN211639298 U CN 211639298U
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Abstract
The utility model discloses a deburring system, which comprises a workbench, wherein a feeding mechanism, a workpiece fixing mechanism and a blanking table are sequentially arranged on the workbench along the X-axis direction; a polishing mechanism is arranged on one side of the workpiece fixing mechanism; the polishing mechanism comprises a support frame arranged on the workbench, a first Z-axis transplanting device arranged along a Z axis is arranged on the support frame, and a polishing head is connected to the first Z-axis transplanting device in a driving mode; a transplanting mechanism is arranged on the other side of the workpiece fixing mechanism and comprises an X-axis transplanting device, a second Z-axis transplanting device is connected to the X-axis transplanting device in a driving mode, a Y-axis transplanting device is connected to the second Z-axis transplanting device in a driving mode, and a first material taking part is connected to the Y-axis transplanting device in a driving mode; the workpiece fixing mechanism, the polishing mechanism and the first material taking part are at least provided with two sets. The utility model discloses replaced manual operation and got rid of the burr in the dysmorphism hole in to different shape work pieces, improved the efficiency that the work piece was polished, reduced the manufacturing cost of work piece.
Description
Technical Field
The utility model relates to an equipment technical field that polishes especially relates to a burring system.
Background
At present, in the machining industry, the phenomenon of residual burrs generally exists in a machined semi-finished product, particularly when crossed holes are formed in a workpiece, particularly in special-shaped holes, the burrs are gathered, and the phenomenon is difficult to avoid. The existence of burrs not only affects the appearance of the workpiece, but also has certain potential safety hazard in the use process, so that the deburring treatment is needed after the processing is finished.
In the prior art, burrs on a special-shaped hole in a workpiece are mainly removed by means of methods such as blade scraping, electrolysis, water power, high temperature, grinding by a grinding wheel and the like, the production mode is low in efficiency, the production cost is increased to a great extent along with continuous improvement of labor cost, and the workpiece removing effect for removing the burrs in the special-shaped hole is not particularly ideal.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art, the utility model provides a burring system solves among the prior art to the burr inefficiency of dysmorphism hole and the poor problem of effect.
In order to achieve the above object, the present invention provides the following technical solutions:
a deburring system comprises a workbench, wherein a feeding mechanism, a workpiece fixing mechanism and a blanking table are sequentially arranged on the workbench along an X-axis direction;
a polishing mechanism is arranged on one side of the workpiece fixing mechanism; the polishing mechanism comprises a support frame arranged on the workbench, a first Z-axis transplanting device arranged along a Z axis is arranged on the support frame, a polishing head is connected to the first Z-axis transplanting device in a driving mode, and the polishing head is arranged above the workpiece fixing mechanism;
a transplanting mechanism is arranged on the other side of the workpiece fixing mechanism and comprises an X-axis transplanting device, a second Z-axis transplanting device is connected to the X-axis transplanting device in a driving mode, a Y-axis transplanting device is connected to the second Z-axis transplanting device in a driving mode, a first material taking mechanism is connected to the Y-axis transplanting device in a driving mode and comprises a first material taking part;
the workpiece fixing mechanism, the grinding mechanism and the first material taking piece are at least provided with two sets.
Furthermore, the first Z-axis transplanting device is connected with a mounting seat in a driving mode, a rotary driving piece is arranged on the mounting seat and is connected with a rotating seat in a driving mode, and the polishing head is arranged on the rotating seat.
Furthermore, a positioning mechanism is arranged between the feeding mechanism and the workpiece fixing mechanism on the workbench, the positioning mechanism comprises a coarse positioning base, a coarse positioning block is arranged on the coarse positioning base, and a coarse positioning groove for positioning a workpiece is formed in the coarse positioning block in a surrounding manner on the coarse positioning base;
and the X-axis transplanting device is also in driving connection with a second material taking mechanism, and the second material taking mechanism comprises a second material taking part a which is used for taking materials of the workpiece positioned on the coarse positioning base.
Furthermore, the positioning mechanism also comprises a fine positioning base, wherein a fine positioning block is arranged on the fine positioning base, and a fine positioning groove a is formed in the fine positioning block;
the fine positioning base is also provided with a positioning slide block in a sliding manner, and the positioning slide block is provided with a fine positioning groove b; the positioning slide block is driven to slide to abut against the fine positioning block, and the fine positioning grooves a and b are combined to form a fine positioning main groove for positioning a workpiece;
the second material taking mechanism further comprises a second material taking part b used for taking materials of the workpiece positioned on the fine positioning base.
Furthermore, an inductor used for inducing the workpiece is arranged on the coarse positioning base.
Further, the first material taking part, the second material taking part a and the second material taking part b are all vacuum suction devices.
Further, the workpiece fixing mechanism comprises a workpiece placing table, a fixed clamping block a and a fixed clamping block b are movably arranged on the workpiece placing table, the fixed clamping block a and the fixed clamping block b are used for being driven to move in the opposite direction or in the opposite direction, and the fixed clamping block a and the fixed clamping block b are symmetrical about the axis where the polishing head is located.
Further, the feeding mechanism is a direct vibration feeding mechanism.
Further, a workpiece accommodating groove is formed in the blanking table.
Compared with the prior art, the utility model discloses following beneficial effect has:
the utility model provides a burring system has realized full-automatic work piece system of polishing by feeding mechanism, work piece fixed establishment, grinding machanism and transplanting mechanism, has replaced manual operation to get rid of the burr in the dysmorphism hole among the different shapes work pieces, has improved the efficiency that the work piece was polished, has reduced the manufacturing cost of work piece.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without inventive exercise.
Fig. 1 is a schematic structural diagram of a deburring system provided by the present invention;
fig. 2 is a front view of a deburring system provided by the present invention;
fig. 3 is a side view of a deburring system provided by the present invention;
fig. 4 is a top view of a deburring system provided by the present invention.
In the above figures: 100. a work table; 10. a feeding mechanism; 20. a positioning mechanism; 21. a coarse positioning base; 211. a coarse positioning block; 212. a coarse positioning groove; 22. a fine positioning base; 221. fine positioning blocks; 222. fine positioning a groove a; 223. positioning the sliding block; 2231. fine positioning a groove b; 30. a workpiece fixing mechanism; 31. fixing the fixture block a; 32. fixing the fixture block b; 40. a blanking table; 51. a support frame; 52. a first Z-axis transplanting device; 53. polishing head; 531. a mounting seat; 532. a rotary drive member; 533. a rotating base; 601. a base; 61. an X-axis transplanting device; 62. a second Z-axis transplanting device; 63. a Y-axis transplanting device; 641. a first material taking mechanism; 6411. a first material taking part; 642. a second material taking mechanism; 6421. a second material taking part a; 6422. and a second material taking part b.
Detailed Description
In order to make the objects, features and advantages of the present invention more obvious and understandable, the embodiments of the present invention are clearly and completely described with reference to the drawings in the embodiments of the present invention, and obviously, the embodiments described below are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present.
Furthermore, the terms "long", "short", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are only for convenience of describing the present invention, but do not indicate or imply that the device or element referred to must have the specific orientation, operate in the specific orientation configuration, and thus, should not be construed as limiting the present invention.
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
Referring to fig. 1 and 2 in combination, the present invention provides a deburring system, which includes a worktable, on which a feeding mechanism 10, a workpiece fixing mechanism 30 and a blanking table 40 are sequentially arranged along an X-axis direction; wherein, the feeding mechanism 10 is a direct vibration feeding mechanism 10, and further, a workpiece accommodating groove for accommodating a workpiece is arranged on the blanking table 40.
Further, a polishing mechanism is disposed at one side of the workpiece fixing mechanism 30; the grinding mechanism comprises a support frame 51 arranged on the workbench, a first Z-axis transplanting device 52 arranged along a Z axis is arranged on the support frame 51, a grinding head 53 is connected to the first Z-axis transplanting device 52 in a driving mode, and the grinding head 53 is arranged above the workpiece fixing mechanism 30. Specifically, the first Z-axis transplanting device 52 may include a sliding table cylinder, a sliding rail, a sliding block, and other mechanisms, and may be an existing transplanting device in the prior art.
The workpiece fixing mechanism 30 includes a workpiece placing table, on which a fixed block a222 and a fixed block b32 are movably provided, the fixed block a222 and the fixed block b32 are used for being driven to move toward or away from each other, and the fixed block a222 and the fixed block b32 are symmetrical with respect to the axis of the polishing head 53.
During polishing, the fixed fixture block a222 and the fixed fixture block b32 move downwards and press the workpiece, so that the workpiece is exposed out of the part to be polished, and the workpiece is fixed.
The polishing head 53 is driven by the first Z-axis transplanting device 52 to move up and down, so that the polishing head 53 is driven to approach or be away from the workpiece fixing mechanism 30, and the workpiece placed on the workpiece fixing mechanism 30 can be polished.
In addition, a transplanting mechanism is disposed on the other side of the workpiece fixing mechanism 30, and the transplanting mechanism is disposed on the table through a base 601. Transplanting mechanism includes X axle transplanting device 61, and the drive is connected with second Z axle transplanting device 62 on the X axle transplanting device, and the drive is connected with Y axle transplanting device 63 on the second Z axle transplanting device 62, and the drive is connected with first feeding mechanism 641 on the Y axle transplanting device 63, and first feeding mechanism 641 includes first material piece 6411.
Specifically, the X-axis transplanting device 61 adopts a servo motor, the Y-axis transplanting device 63 adopts a cylinder, and the second Z-axis transplanting device 62 can include a sliding table cylinder, a sliding rail, a sliding block and other mechanisms, and can adopt the existing transplanting device in the prior art.
The transplanting mechanism moves the workpiece placed on the workpiece fixing mechanism 30 along the X-axis direction near one end of the blanking table 40 through the X-axis transplanting device 61, and then the transfer of the workpiece is realized. The Y-axis transplanting device 63 and the second Z-axis transplanting device 62 are matched with each other to realize approaching and separating of the workpiece fixing mechanism 30, so that the workpieces are avoided in the polishing process, and the workpieces can be close to the workpiece fixing mechanism 30 and taken when being transplanted.
At least two sets of the workpiece fixing mechanism 30, the polishing mechanism and the second material taking piece a6421 are provided, and the X-axis transplanting device 61 is used for realizing the transfer of the workpiece from the workpiece fixing mechanism 30 to the blanking table 40 and also used for realizing the transfer of the workpiece between the workpiece fixing mechanisms 30.
In this embodiment, the workpiece fixing mechanism 30, the grinding mechanism, and the second reclaiming member a6421 are provided in four sets, that is, the deburring work for one workpiece needs to be performed by four grinding mechanisms. In a specific operation process, the polishing heads 53 and mechanical parameters of the polishing mechanisms can be adjusted, so that the progressive polishing of one workpiece among four polishing steps is realized, and the burrs of the special-shaped holes in the workpiece can be thoroughly removed. In addition, if the workpiece has a special-shaped hole with different shapes, the deburring work can be performed by the deburring system.
In addition, the first Z-axis transplanting device 52 is connected with a mounting seat 531 in a driving manner, a rotary driving member 532 is arranged on the mounting seat 531, the rotary driving member 532 is connected with a rotary seat 533 in a driving manner, a quick chuck is arranged on the rotary seat 533, and the polishing head 53 is arranged on the quick chuck. Rotation of the sanding head 53 is achieved by this rotary drive 532 and convenient replacement of the sanding head 53 is achieved by the quick chuck. Specifically, the rotary drive 532 is a servo motor.
In order to further ensure the polishing effect of the workpiece, a positioning mechanism 20 is further arranged on the workbench between the feeding mechanism 10 and the workpiece fixing mechanism 30, the positioning mechanism 20 comprises a coarse positioning base 60121, a coarse positioning block 211 is arranged on the coarse positioning base 60121, and a coarse positioning groove 212 for positioning the workpiece is formed on the coarse positioning base 60121 in an enclosing manner by the coarse positioning block 211; the rough positioning slot 212 is used to achieve the preliminary positioning of the workpiece.
The X-axis transplanting device 61 is also in driving connection with a second material taking mechanism 642, and the second material taking mechanism 642 comprises a second material taking piece a6421 for taking a workpiece positioned on the coarse positioning base; the second reclaiming member a6421 is used to move the workpiece on the rough positioning base 60121 to the next station.
Further, a sensor for sensing the workpiece is arranged on the base 601 of the coarse positioning base 60121.
The positioning mechanism 20 further comprises a fine positioning base 60122, a fine positioning block 221 is arranged on the fine positioning base 60122, and a fine positioning groove a222 is formed in the fine positioning block 221; a positioning slide block 223 is also arranged on the fine positioning base 60122 in a sliding manner, and a fine positioning groove b2231 is formed in the positioning slide block 223; the positioning slide block 223 is driven to slide until abutting against the fine positioning block 221, and the fine positioning grooves a222 and b2231 form a fine positioning main groove for positioning the workpiece. The fine positioning groove is used for further positioning the workpiece on the basis of primary positioning.
The second reclaiming mechanism 642 further comprises a second reclaiming member b6422 for reclaiming a workpiece located on the fine positioning base, and the second reclaiming member b6422 is used for moving the workpiece located on the fine positioning base 60122 to the workpiece fixing mechanism 30.
In this embodiment, the first reclaiming member 6411, the second reclaiming member a6421 and the second reclaiming member b6422 are vacuum suction devices; and the first material taking member 6411, the second material taking member a6421 and the second material taking member b6422 are all provided on one transplanting plate.
Based on the above embodiment, the working flow of the deburring system is as follows:
1) a workpiece enters the rough positioning base 60121 from the feeding mechanism 10 for positioning, and after the sensor senses that the rough positioning block 211 contains the material, the feeding mechanism 10 stops acting;
2) the second Z-axis transplanting device 62 ascends the Y-axis transplanting device 63 and ascends together with the transplanting plate; the Y-axis transplanting device 63 drives the transplanting plate to be close to the workpiece fixing mechanism 30 forwards; the second Z-axis transplanting device 62 descends, and at this time, the second material taking piece a6421 corresponds to the position workpiece of the rough positioning base 60121, and the second material taking piece b6422 corresponds to the position workpiece of the fine positioning base 60122;
3) the second material taking piece a6421 contacts the workpiece, the vacuum suction mechanism adsorbs the workpiece at the position of the rough positioning base 60121, the other positions correspond to the initial state without the workpiece, and the vacuum suction mechanism does not act;
4) the second Z-axis transplanting device 62 is lifted, the X-axis transplanting device 61 is moved to the right by a station distance, at this time, the second material taking member a6421 is accurately positioned on the base 60122, the sensor senses that the rough positioning base 60121 is empty of material, and the feeding mechanism 10 acts to feed the material into the rough positioning base 60121; the second Z-axis transplanting device 62 descends, the second material taking piece a6421 places the mechanism workpiece on a fine positioning base 60122, the positioning slide block 223 pushes forwards, and the workpiece on the fine positioning base 60122 is pushed to a standard position;
5) the second Z-axis transplanting device 62 is lifted, the X-axis transplanting device 61 is moved leftwards by a station distance, and the device is restored;
6) repeating the steps 1) to 5), moving the workpiece of the fine positioning base 60122 to the first workpiece fixing mechanism 30, continuously moving a new workpiece from the workpiece of the coarse positioning base 60121 to the fine positioning base 60122, and entering the workpiece fixing mechanism 30; when the workpiece fixing mechanism 30 is placed into a workpiece, the fixed fixture block a222 and the fixed fixture block b32 move towards the middle at the same time, the workpiece in the workpiece fixing mechanism 30 at the first position is pressed, and only the opposite hole position to be processed is exposed; the first X-axis transplanting device 61 moves downwards to drive the polishing head 53 to move downwards for polishing, and after polishing, the first X-axis transplanting device 61 moves upwards to reset.
Repeating the above steps until one workpiece is placed on each workpiece fixing mechanism 30; at this time, each time the transplanting mechanism acts once, one workpiece is moved from the previous station to the next station, and the processed workpiece is discharged in the discharging table 40.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.
Claims (9)
1. A deburring system is characterized by comprising a workbench, wherein a feeding mechanism, a workpiece fixing mechanism and a blanking table are sequentially arranged on the workbench along an X-axis direction;
a polishing mechanism is arranged on one side of the workpiece fixing mechanism; the polishing mechanism comprises a support frame arranged on the workbench, a first Z-axis transplanting device arranged along a Z axis is arranged on the support frame, a polishing head is connected to the first Z-axis transplanting device in a driving mode, and the polishing head is arranged above the workpiece fixing mechanism;
a transplanting mechanism is arranged on the other side of the workpiece fixing mechanism and comprises an X-axis transplanting device, a second Z-axis transplanting device is connected to the X-axis transplanting device in a driving mode, a Y-axis transplanting device is connected to the second Z-axis transplanting device in a driving mode, a first material taking mechanism is connected to the Y-axis transplanting device in a driving mode and comprises a first material taking part;
the workpiece fixing mechanism, the grinding mechanism and the first material taking piece are at least provided with two sets.
2. The de-burring system of claim 1, wherein the first Z-axis transplanting device is drivingly connected with a mounting base, a rotary driving member is arranged on the mounting base, the rotary driving member is drivingly connected with a rotary base, and the grinding head is arranged on the rotary base.
3. The deburring system of claim 1, wherein a positioning mechanism is further arranged on the worktable between the feeding mechanism and the workpiece fixing mechanism, the positioning mechanism comprises a coarse positioning base, a coarse positioning block is arranged on the coarse positioning base, and a coarse positioning groove for positioning a workpiece is formed on the coarse positioning base in a surrounding manner by the coarse positioning block;
and the X-axis transplanting device is also in driving connection with a second material taking mechanism, and the second material taking mechanism comprises a second material taking part a which is used for taking materials of the workpiece positioned on the coarse positioning base.
4. The deburring system of claim 3, wherein the positioning mechanism further comprises a fine positioning base, a fine positioning block is arranged on the fine positioning base, and a fine positioning groove a is formed in the fine positioning block;
the fine positioning base is also provided with a positioning slide block in a sliding manner, and the positioning slide block is provided with a fine positioning groove b; the positioning slide block is driven to slide to abut against the fine positioning block, and the fine positioning grooves a and b are combined to form a fine positioning main groove for positioning a workpiece;
the second material taking mechanism further comprises a second material taking part b used for taking materials of the workpiece positioned on the fine positioning base.
5. The de-burring system of claim 4, wherein the first take, the second take a, and the second take b are each a vacuum suction device.
6. The de-burring system of claim 4, wherein the coarse positioning pedestal is provided with an inductor for inducing a workpiece.
7. The deburring system of claim 1, wherein the workpiece fixing mechanism comprises a workpiece placing table, a fixed clamping block a and a fixed clamping block b are movably arranged on the workpiece placing table, the fixed clamping block a and the fixed clamping block b are used for being driven to move towards or away from each other, and the fixed clamping block a and the fixed clamping block b are symmetrical about an axis where the polishing head is located.
8. The de-burring system of claim 1, wherein the feed mechanism is a direct vibration feed mechanism.
9. The de-burring system of claim 1, wherein the blanking table defines a workpiece receiving slot thereon.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020089332.2U CN211639298U (en) | 2020-01-15 | 2020-01-15 | Deburring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020089332.2U CN211639298U (en) | 2020-01-15 | 2020-01-15 | Deburring system |
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| Publication Number | Publication Date |
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| CN211639298U true CN211639298U (en) | 2020-10-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020089332.2U Active CN211639298U (en) | 2020-01-15 | 2020-01-15 | Deburring system |
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| CN (1) | CN211639298U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112945679A (en) * | 2021-04-13 | 2021-06-11 | 江苏金恒信息科技股份有限公司 | Automatic change impact specimen breach burring device |
-
2020
- 2020-01-15 CN CN202020089332.2U patent/CN211639298U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112945679A (en) * | 2021-04-13 | 2021-06-11 | 江苏金恒信息科技股份有限公司 | Automatic change impact specimen breach burring device |
| CN112945679B (en) * | 2021-04-13 | 2024-05-17 | 江苏金恒信息科技股份有限公司 | Automatic change impact sample breach burring device |
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