CN216882672U - Automatic burr removing equipment - Google Patents
Automatic burr removing equipment Download PDFInfo
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- CN216882672U CN216882672U CN202122929441.8U CN202122929441U CN216882672U CN 216882672 U CN216882672 U CN 216882672U CN 202122929441 U CN202122929441 U CN 202122929441U CN 216882672 U CN216882672 U CN 216882672U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model discloses automatic deburring equipment which comprises a rack, wherein a feeding station, a first carrying station and a first polishing area are sequentially arranged on the right side of the rack from front to back; a blanking station, a second carrying station and a second polishing area are sequentially arranged on the left side of the rack from front to back; a transfer platform is arranged between the first carrying station and the second carrying station; a first carrying robot and a second carrying robot are respectively arranged on the first carrying station and the second carrying station; and the first polishing area and the second polishing area are respectively provided with a first polishing mechanism and a second polishing mechanism. The utility model discloses a burr and cloak of position such as automatic detach work piece upper mold closing line, thimble position, cinder ladle runner and joint line have made transport, flash and the full automation of unloading of work piece, and the process need not artificial intervention, has realized production full automatization, standardization, reduces intensity of labour, has reduced the cost of labor, has improved production efficiency and quality.
Description
Technical Field
The utility model relates to the field of automation equipment, in particular to automatic deburring equipment.
Background
After the aluminum die-casting spare and accessory parts of the new energy automobile are die-cast, the positions of a joint line, a thimble position, a ladle pouring gate, a parting line and the like of the aluminum die-casting spare and accessory parts need to be polished and deburred by tools such as a file, a pneumatic grinding pen, an angle grinder, a straight grinder, a sander and the like.
However, in the prior art, the processing of the workpiece is finished on different polishing devices by different manual processes, and the problems of low positioning precision, unstable quality, low efficiency, potential safety hazards and the like exist in manual operation, so that the automation degree is low, the labor cost is high, the labor intensity is high, and the technical requirements of modern production cannot be met.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model aims to provide automatic deburring equipment, which can be used for automatically removing burrs and mantles at positions such as a joint line, a thimble position, a ladle gate, a parting line and the like on a workpiece, so that the whole process of carrying, deburring and discharging the workpiece is automatic, manual intervention is not needed in the process, the full automation and standardization of production are realized, the labor intensity is reduced, the labor cost is reduced, and the production efficiency and the quality are improved.
The automatic deburring equipment comprises a rack and is characterized in that a feeding station, a first carrying station and a first polishing area are sequentially arranged on the right side of the rack from front to back; a blanking station, a second carrying station and a second polishing area are sequentially arranged on the left side of the rack from front to back; a transfer table is arranged between the first carrying station and the second carrying station;
a first carrying robot and a second carrying robot are respectively arranged on the first carrying station and the second carrying station; the first polishing area and the second polishing area are respectively provided with a first polishing mechanism and a second polishing mechanism; a conveying belt is arranged on the blanking station;
the first carrying robot is used for carrying the workpiece placed on the feeding station to a first polishing area for polishing, and carrying the workpiece to a transfer table after polishing is completed; the second carrying robot is used for carrying the workpiece placed on the transfer table to a second polishing area for polishing, and carrying the workpiece to a blanking station after polishing is completed; the first grinding mechanism is used for grinding the front part of the workpiece; the second grinding mechanism is used for grinding the rear part of the workpiece;
the rack is also provided with a control module; a control panel is also arranged in front of the frame;
the control module is electrically connected with the first carrying robot, the second carrying robot, the first polishing mechanism and the second polishing mechanism.
Preferably, the first and second sharpening mechanisms each comprise a sharpening tool holder; a first grinding tool is arranged on the grinding tool rack of the first grinding mechanism; a second grinding tool is arranged on the grinding tool rack of the second grinding mechanism;
the grinding tool rack comprises a main rack vertical to the ground and a support vertical to the main rack; the plurality of brackets are distributed on the main frame from top to top; mounting bases are arranged at two ends of the bracket;
the first grinding tool comprises a steel wire brush component, a milling cutter component and a first abrasive belt component; the second grinding tool comprises a second belt assembly and a plurality of file assemblies;
the steel wire brush component, the milling cutter component, the first abrasive belt component, the second abrasive belt component and the plurality of file components are respectively detachably and fixedly connected with the installation base.
Preferably, the steel wire brush assembly comprises an axial floating main shaft and a steel wire brush connected with the axial floating main shaft; the milling cutter assembly comprises a rigid main shaft and a milling cutter connected with the rigid main shaft; the first abrasive belt component and the second abrasive belt component comprise floating abrasive belt machines and abrasive belts; the file assembly comprises a floating file machine and a file; the file is a flat file, a round file or a semicircular file;
the steel wire brush component is used for polishing the thimble position of the workpiece; the milling cutter assembly is used for milling a slag ladle pouring gate of a workpiece; the first abrasive belt component is used for polishing a slag ladle pouring gate at the front part of a workpiece; the second abrasive belt component is used for polishing a slag ladle pouring gate at the rear part of the workpiece; when the file is a flat file, the file assembly is used for polishing a joint line of a workpiece; when the file is a round file, the file assembly is used for polishing a parting line of a workpiece; when the file is a semicircular file, the file assembly is used for polishing the circular hole joint line of the workpiece.
Preferably, the first transfer robot and the second transfer robot are both provided with a gripper mechanism; the gripper mechanism is used for grabbing and placing workpieces.
Preferably, a waste collecting frame is arranged below each of the first polishing mechanism and the second polishing mechanism.
Preferably, the installation positions of the wire brush component, the milling cutter component and the first abrasive belt component on the grinding tool frame are determined by the processing requirements of a workpiece; the mounting locations of the second belt assembly and the plurality of file assemblies on the sanding tool holder are determined by the processing requirements of the workpiece.
Preferably, a workpiece pressing mechanism is arranged on the transfer table; the workpiece pressing mechanism is used for clamping or loosening a workpiece arranged in the transfer table; the workpiece pressing mechanism is electrically connected with the control module.
Preferably, the rack is also provided with a protective shell; and an exhaust fan is arranged at the top of the protective shell.
Compared with the prior art, the utility model has the beneficial effects that:
the utility model discloses a burr and cloak of position such as automatic detach work piece upper mold closing line, thimble position, cinder ladle runner and joint line have made transport, flash and the full automation of unloading of work piece, and the process need not artificial intervention, has realized production full automatization, standardization, reduces intensity of labour, has reduced the cost of labor, has improved production efficiency and quality.
Drawings
FIG. 1 is a schematic overall perspective view of the present invention;
FIG. 2 is a top view of the internal structure of the present invention;
FIG. 3 is a perspective view of the internal structure of the present invention;
FIG. 4 is a second perspective view of the internal structure of the present invention;
FIG. 5 is a partial enlarged view of one of the components of FIG. 3;
FIG. 6 is a second enlarged partial schematic view of FIG. 3;
wherein: a frame 1, a feeding station 2, a first carrying station 3, a first polishing area 4, a blanking station 5, a second carrying station 6, a second polishing area 7, a transfer table 8, a first carrying robot 9, a second carrying robot 10, a first polishing mechanism 11, a second polishing mechanism 12, a conveyor belt 13, a control module 14, a control panel 15, a polishing tool rack 16, a first polishing tool 17, a second polishing tool 18, a gripper mechanism 19 and a waste collecting frame 20, the grinding machine comprises a workpiece pressing mechanism 21, a protective shell 22, an exhaust fan 23, a main frame 161, a support 162, a mounting base 163, a workpiece 100, a steel wire brush assembly 171, a milling cutter assembly 172, a first abrasive belt assembly 173, a second abrasive belt assembly 181, a file assembly 182, a floating abrasive belt machine 200, an abrasive belt 300, an axial floating main shaft 1711, a steel wire brush 1712, a rigid main shaft 1721, a milling cutter 1722, a floating file machine 1821 and a file 1822.
Detailed Description
To facilitate an understanding of the utility model, the utility model will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," "up," "down," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the utility model herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The utility model will be further described with reference to the accompanying drawings and the detailed description below:
the automatic deburring equipment comprises a rack 1 and is characterized in that a feeding station 2, a first carrying station 3 and a first polishing area 4 are sequentially arranged on the right side of the rack 1 from front to back; a blanking station 5, a second carrying station 6 and a second polishing area 7 are sequentially arranged on the left side of the rack 1 from front to back; a transfer table 8 is arranged between the first carrying station 3 and the second carrying station 6;
a first carrying robot 9 and a second carrying robot 10 are respectively arranged on the first carrying station 3 and the second carrying station 6; the first grinding area 4 and the second grinding area 7 are respectively provided with a first grinding mechanism 11 and a second grinding mechanism 12; a conveying belt 13 is arranged on the blanking station 5;
the first carrying robot 9 is used for carrying the workpiece 100 placed on the feeding station 2 to the first polishing area 4 for polishing, and carrying the workpiece 100 to the transfer table 8 after polishing; the second transfer robot 10 is used for transferring the workpiece 100 placed on the transfer table 8 to the second polishing area 7 for polishing, and transferring the workpiece 100 to the blanking station 5 after polishing; the first grinding mechanism 11 is used for grinding the front part of the workpiece 100; the second grinding mechanism 12 is used for grinding a rear portion of the workpiece 100;
the rack 1 is also provided with a control module 14; a control panel 15 is also arranged in front of the frame 1; the control panel 15 is used for displaying various parameters of the equipment during working and setting the parameters;
the control module 14 is electrically connected with the first transfer robot 9, the second transfer robot 10, the first polishing mechanism 11 and the second polishing mechanism 12.
In this embodiment, after the die casting of the workpiece 100 is completed, burrs and burrs are formed on the positions of a joint line, a thimble position, a ladle gate, a parting line and the like; the burrs and burrs are distributed in all directions of the workpiece 100, so that the burrs and burrs at the front part and the rear part of the workpiece 100 are respectively processed by arranging two grinding areas; then, the process is completed by arranging the first transfer robot 9 and the second transfer robot 10 to transfer the workpiece 100, and the workpiece 100 is grasped to be ground at the first grinding zone 4 and the second grinding zone 7.
In this embodiment, the first transfer robot 9 and the second transfer robot 10 are multi-joint industrial robots.
Further, the first grinding mechanism 11 and the second grinding mechanism 12 each include a grinding tool holder 16; a first grinding tool 17 is arranged on the grinding tool rack 16 of the first grinding mechanism 11; a second grinding tool 18 is arranged on the grinding tool holder 16 of the second grinding mechanism 12;
the sanding tool holder 16 includes a main frame 161 perpendicular to the ground and a stand 162 perpendicular to the main frame 161; the plurality of brackets 162 are distributed on the main frame 161 from the top up; mounting bases 163 are arranged at two ends of the bracket 162;
the first sanding tool 17 comprises a wire brush assembly 171, a milling cutter assembly 172 and a first sanding belt assembly 173; the second sanding tool 18 includes a second belt assembly 181 and a plurality of file assemblies 182;
the wire brush component 171, the milling cutter component 172, the first abrasive belt component 173, the second abrasive belt component 181 and the plurality of file components 182 are respectively detachably and fixedly connected with the mounting base 164.
Further, the wire brush assembly 171 comprises an axial floating main shaft 1711 and a wire brush 1712 connected with the axial floating main shaft 1711; the milling cutter assembly 172 comprises a rigid main shaft 1721 and a milling cutter 1722 connected with the rigid main shaft 1721; the first belt assembly 173 and the second belt assembly 181 each comprise a floating belt machine 200 and a belt 300; the rasp assembly 182 includes a floating rasp 1821 and a rasp 1822; the file 1822 is a flat file, a round file or a semicircular file;
the wire brush assembly 171 is used for polishing the thimble position of the workpiece 100; the milling cutter assembly 172 is used for milling a ladle gate of the workpiece 100; the first belt assembly 173 is used to grind a ladle gate in a front portion of the workpiece 100; the second belt component 181 is used to polish the ladle gate of the rear portion of the workpiece 100; when the file 1822 is a flat file, the file assembly 182 is used for grinding a parting line of the workpiece 100; when the file 1822 is a round file, the file assembly 182 is used for grinding a parting line of the workpiece 100; when the file 1822 is a semicircular file, the file assembly 182 is used for polishing a circular hole parting line of a workpiece.
In this embodiment, when the axial floating spindle 1711 is machined, the steel wire brush 1712 can be controlled to stretch and contract along the axial direction, and a constant force is maintained in the stretching range, so that the surface of the polished thimble position is uniform, and the polishing quality is ensured to be reliable and stable.
In this embodiment, when the floating belt sander 200 is processed, the sanding belt 300 can be controlled to float up and down, and the constant force is controlled in the floating range, so that the pressure is consistent in the sanding process, and the sanding stability is improved.
Further, the first transfer robot 9 and the second transfer robot 9 are both provided with a gripper mechanism 19; the gripper mechanism 19 is used for gripping and placing the workpiece 100; the gripper mechanism 19 clamps the workpiece 100 by a conventional pneumatic clamping method, which is not described in detail herein.
Further, a waste collecting frame 20 is arranged below the first grinding mechanism 11 and the second grinding mechanism 12; the scrap collecting box 20 is used for collecting scrap falling off when the first grinding mechanism 11 and the second grinding mechanism 12 process the workpiece 100.
Further, the mounting positions of the wire brush assembly 171, the milling cutter assembly 172 and the first abrasive belt assembly 173 on the grinding tool holder 16 are determined by the processing requirements of the workpiece 100; the mounting location of second belt assembly 181 and the plurality of file assemblies 182 on sanding tool holder 16 is determined by the machining requirements of workpiece 100.
In this embodiment, the installation positions of the wire brush assembly 171, the milling cutter assembly 172, the first abrasive belt assembly 173, the second abrasive belt assembly 181 and the plurality of file assemblies 182 on the grinding tool holder 16 can be arranged according to the workpieces of different products, and can be applied to the processing of workpieces of different sizes and shapes.
In this embodiment, the wire brush assembly 171, the milling cutter assembly 172, the first abrasive belt assembly 173, and the second abrasive belt assembly 181 and the plurality of file assemblies 182 are mounted with the mounting base 164 by a pin structure; and the quick replacement can be realized.
Further, a workpiece pressing mechanism 21 is arranged on the transfer table 8; the workpiece pressing mechanism 21 is used for clamping or loosening the workpiece 100 placed in the transfer table 8; the workpiece pressing mechanism 21 is electrically linked with the control module 14; the workpiece pressing mechanism 21 presses the workpiece 100 in a conventional pneumatic pressing manner, which is not described herein again.
Further, a protective shell 22 is further arranged on the frame 1; an exhaust fan 23 is arranged on the top of the protective shell 22.
The working process is as follows:
the method comprises the following steps: starting the equipment, manually placing the workpiece 100 into the feeding station 2 (the feeding station 2 is provided with a first transfer robot 9 gripping position), and when the gripping position senses that the workpiece 100 is located, the control module 14 controls the first transfer robot 9 to grip the workpiece 100;
step two: the first transfer robot 9 transfers the gripped workpiece 100 to the first polishing zone 4; then the first transfer robot 9 grabs the workpiece 100 and sequentially carries out pin position grinding and slag ladle sprue milling and grinding on the steel wire brush component 171, the milling cutter component 172 and the first abrasive belt component 173; then, finishing the grinding of the front part of the workpiece 100;
step three: then the first transfer robot 9 transfers the workpiece 100, of which the front part is polished, to the relay station 8, and then controls the workpiece pressing mechanism 21 to fix the workpiece 100 to the relay station; and the worker repeats the action of the step one.
Step four: the control module 14 then controls the second transfer robot 10 to transfer the workpiece 100 positioned on the relay stand 8 onto the second polishing zone 7; then, the second transfer robot 10 grabs the workpiece 100 and sequentially polishes a ladle gate, a joint line, a parting line and a circular hole joint line of the workpiece 100 on the second abrasive belt component 181 and the plurality of file components 182; then, finishing the grinding of the rear part of the workpiece 100; the first transfer robot 9 repeats the operation of step three.
Step five: then the second transfer robot 10 transfers the workpiece 100 with the rear part polished to the blanking station 5, and then discharges the finished product out of the equipment through the conveyor belt 13; then the second transfer robot 10 repeats the operation of step four;
then repeating the actions of the steps until all the workpieces are machined; the automatic deburring device has the advantages that burrs and cloaks at positions such as a joint line, an ejector pin position, a ladle gate, a parting line and the like on the workpiece 100 are automatically removed, the whole process of carrying, deburring and discharging of the workpiece 100 is automated, manual intervention is not needed in the process, full automation and standardization of production are realized, the labor intensity is reduced, the labor cost is reduced, and the production efficiency and the quality are improved.
Various other modifications and changes can be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes should fall within the scope of the present patent claims.
Claims (8)
1. The automatic deburring equipment comprises a rack and is characterized in that a feeding station, a first carrying station and a first grinding area are sequentially arranged on the right side of the rack from front to back; a blanking station, a second carrying station and a second polishing area are sequentially arranged on the left side of the rack from front to back; a transfer platform is arranged between the first carrying station and the second carrying station;
a first carrying robot and a second carrying robot are respectively arranged on the first carrying station and the second carrying station; the first polishing area and the second polishing area are respectively provided with a first polishing mechanism and a second polishing mechanism; a conveying belt is arranged on the blanking station;
the first carrying robot is used for carrying the workpiece placed on the feeding station to a first polishing area for polishing, and carrying the workpiece to a transfer table after polishing; the second carrying robot is used for carrying the workpiece placed on the transfer table to a second polishing area for polishing, and carrying the workpiece to a blanking station after polishing is completed; the first grinding mechanism is used for grinding the front part of the workpiece; the second grinding mechanism is used for grinding the rear part of the workpiece;
the rack is also provided with a control module; a control panel is also arranged in front of the frame;
the control module is electrically connected with the first carrying robot, the second carrying robot, the first polishing mechanism and the second polishing mechanism.
2. The automated deburring apparatus of claim 1, wherein said first grinding mechanism and said second grinding mechanism each comprise a grinding tool holder; a first grinding tool is arranged on the grinding tool rack of the first grinding mechanism; a second grinding tool is arranged on the grinding tool rack of the second grinding mechanism;
the grinding tool rack comprises a main rack vertical to the ground and a support vertical to the main rack; the plurality of brackets are distributed on the main frame from top to top; mounting bases are arranged at two ends of the bracket;
the first grinding tool comprises a steel wire brush component, a milling cutter component and a first abrasive belt component; the second grinding tool comprises a second belt assembly and a plurality of file assemblies;
the steel wire brush component, the milling cutter component, the first abrasive belt component, the second abrasive belt component and the plurality of file components are respectively detachably and fixedly connected with the installation base.
3. The automated deburring apparatus of claim 2, wherein said wire brush assembly comprises an axially floating spindle and a wire brush connected to the axially floating spindle; the milling cutter assembly comprises a rigid main shaft and a milling cutter connected with the rigid main shaft; the first abrasive belt component and the second abrasive belt component comprise floating abrasive belt machines and abrasive belts; the file assembly comprises a floating file machine and a file; the file is a flat file, a round file or a semicircular file;
the steel wire brush component is used for polishing the thimble position of the workpiece; the milling cutter assembly is used for milling a slag ladle pouring gate of a workpiece; the first abrasive belt component is used for polishing a slag ladle pouring gate at the front part of a workpiece; the second abrasive belt component is used for polishing a slag ladle pouring gate at the rear part of the workpiece; when the file is a flat file, the file assembly is used for polishing a joint line of a workpiece; when the file is a round file, the file assembly is used for polishing a parting line of a workpiece; when the file is a semicircular file, the file assembly is used for polishing the circular hole joint line of the workpiece.
4. The automated deburring apparatus of claim 1, wherein said first transfer robot and said second transfer robot each have a gripper mechanism disposed thereon; the gripper mechanism is used for grabbing and placing workpieces.
5. The automated deburring apparatus of claim 1, wherein a scrap collecting bin is disposed below each of said first and second grinding mechanisms.
6. The automated deburring apparatus of claim 2, wherein the mounting positions of said wire brush assembly, milling cutter assembly and first belt assembly on said grinding tool holder are determined by the processing requirements of the workpiece; the mounting locations of the second belt assembly and the plurality of file assemblies on the sanding tool holder are determined by the processing requirements of the workpiece.
7. The automated deburring apparatus of claim 1, wherein said transfer table is provided with a workpiece hold-down mechanism; the workpiece pressing mechanism is used for clamping or loosening a workpiece arranged in the transfer table; the workpiece pressing mechanism is electrically connected with the control module.
8. The automated deburring apparatus of claim 1, wherein said frame is further provided with a protective housing; and an exhaust fan is arranged at the top of the protective shell.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122929441.8U CN216882672U (en) | 2021-11-26 | 2021-11-26 | Automatic burr removing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122929441.8U CN216882672U (en) | 2021-11-26 | 2021-11-26 | Automatic burr removing equipment |
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| Publication Number | Publication Date |
|---|---|
| CN216882672U true CN216882672U (en) | 2022-07-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122929441.8U Active CN216882672U (en) | 2021-11-26 | 2021-11-26 | Automatic burr removing equipment |
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| CN (1) | CN216882672U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115122185A (en) * | 2022-08-05 | 2022-09-30 | 浙江万丰科技开发股份有限公司 | Full-automatic deburring equipment for die-casting automobile body |
-
2021
- 2021-11-26 CN CN202122929441.8U patent/CN216882672U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115122185A (en) * | 2022-08-05 | 2022-09-30 | 浙江万丰科技开发股份有限公司 | Full-automatic deburring equipment for die-casting automobile body |
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