CN112338687A - Metal ring burr polishing device and using method - Google Patents
Metal ring burr polishing device and using method Download PDFInfo
- Publication number
- CN112338687A CN112338687A CN202011238287.3A CN202011238287A CN112338687A CN 112338687 A CN112338687 A CN 112338687A CN 202011238287 A CN202011238287 A CN 202011238287A CN 112338687 A CN112338687 A CN 112338687A
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- China
- Prior art keywords
- robot
- supporting seat
- workpiece
- metal ring
- polishing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a metal ring burr polishing device which comprises a robot, a rotary chuck, a second supporting seat and a first supporting seat, wherein the top end surface of the first supporting seat is provided with the robot, one side of the top end surface of the first supporting seat is provided with a supporting frame, a scrap collecting hopper is arranged on the supporting frame, one side of the scrap collecting hopper is provided with a pneumatic polishing head, the top surface of the first supporting seat is positioned on one side, away from the supporting frame, of the robot and is provided with the rotary chuck, a cutter fixing block is arranged on the rotary chuck, one side of the first supporting seat is provided with the second supporting seat, the upper surface of the second supporting seat is provided with a feeding vibrating disc, one side, positioned on the robot, of the upper surface of the first supporting seat is provided with a workpiece transfer table, and one side, away from the workpiece transfer table, of the robot is provided with a cutting cylinder. The automatic polishing machine has the advantages that the circular ring can be automatically processed and polished, and the circular ring processing efficiency is further improved.
Description
Technical Field
The invention relates to the technical field of metal ring processing, in particular to a metal ring burr polishing device and a using method thereof.
Background
The metal ring is a ring which is made of metal wires with different diameters, such as steel wires, copper wires, iron wires and the like, and has the shape of a tension spring with a certain specification. For some bulky metal rings, grinding is required during machining to remove burrs and the like. Because the shape of becket, need polish side and inner wall when polishing, when polishing the side of becket, need fix the becket earlier, then polish, the becket outer wall on the market is when polishing, if at the tight condition that does not have the centre gripping, the condition of off position can appear, lead to polishing the incompleteness, need the manual work to polish the mouth of polishing, lead to consuming time and wasting power, such mode inefficiency has seriously influenced the efficiency of polishing.
Disclosure of Invention
The invention aims to provide a metal ring burr grinding device and a using method thereof, which have the advantages of automatically processing and grinding a ring and further increasing the processing efficiency of the ring, and solve the problems that because the shape of the metal ring is needed, the side surface and the inner wall need to be ground during grinding, the metal ring needs to be fixed firstly and then ground during grinding the side surface of the metal ring, the outer wall of the metal ring on the market is ground, and if the outer wall of the metal ring is not clamped tightly, the situation of dislocation can occur, the grinding is incomplete, the grinding opening needs to be polished manually, the time and the labor are consumed, the efficiency of the mode is low, and the grinding efficiency is seriously influenced.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a becket burr grinding device, includes robot, rotating chuck, second supporting seat and first supporting seat, the top surface of first supporting seat is equipped with the robot, top surface one side of first supporting seat is equipped with the support frame, be equipped with the piece on the support frame and collect the fill, one side that the piece was collected and is fought is equipped with pneumatic polishing head, one side that the top surface of first supporting seat lies in the robot and deviates from the support frame is equipped with rotating chuck, the last cutter fixing block that is equipped with of rotating chuck, one side of first supporting seat is equipped with the second supporting seat, the upper surface of second supporting seat is equipped with material loading vibration dish, one side that the upper surface of first supporting seat lies in the robot and deviates from the work piece transfer table is equipped with the work piece transfer table, one side that the upper surface of first supporting seat lies in the robot and deviates from the work piece transfer table is equipped with surely.
Preferably, the pneumatic grinding heads are arranged in two numbers, and the two pneumatic grinding heads are symmetrically distributed on one side of the debris collecting hopper.
Preferably, the discharge end of the feeding vibration disc is connected with the cutting cylinder.
Preferably, be equipped with servo cutter slip table on the spin chuck, just the cutter fixed block passes through servo cutter slip table slidable mounting on the spin chuck.
Preferably, an industrial PC and a PLC are disposed inside the first support base.
A use method of a metal ring burr grinding device comprises the following steps:
s1, after starting up, an operator pours the metal ring blank into a feeding vibration tray;
s2, arranging the workpieces to a cutting position according to the same direction posture by a feeding vibration disc;
s3, cutting out the cylinder to separate the workpiece;
s4, moving the robot to a cutting position, and grabbing the blank;
s5, moving the robot to the special end face cutting machine, taking down the cut finished product, and putting the blank into the special end face cutting machine;
s6, moving the robot to the position of the workpiece transfer table, putting down the cut finished product, and turning the workpiece transfer table for 180 degrees;
s7, the robot grabs the overturned workpiece;
s8, moving the robot to the position of the pneumatic polishing mechanism, and finishing workpiece polishing by matching with the pneumatic polishing head according to the part model;
and S9, moving the robot to the position of the material collecting box, and putting down the ground workpiece.
Preferably, the robot gripper is a double gripper, a workpiece is clamped through a three-jaw air cylinder, the air cylinder is guaranteed not to be over-limited when clamping the workpiece through a pink mechanism, the air cylinder clamping stroke is limited through a limiting tool, and the limiting tool is replaced through a screw.
Preferably, the robot gripper grabbing head is provided with a workpiece limiting die, a step hole is formed in the workpiece limiting die, and the grinding head can conveniently go deep into the robot gripper grabbing head to perform chamfering and grinding work.
Preferably, a manual feeding port is arranged at the direct vibration position of the feeding vibration disc, so that manual feeding can be realized, automatic polishing operation is completed, two sensors are arranged at the direct vibration end of the feeding vibration disc and are used for respectively indicating material shortage and material fullness, and the feeding vibration disc starts to act when a material shortage signal is sent out to convey workpieces; and when the full material signal is sent, the feeding vibration disc stops acting until the full material sensor is shielded.
Compared with the prior art, the invention has the beneficial effects that: the metal rings are automatically arranged and fed through the vibration disc, the workpieces are conveyed to a vertical vibration outlet position according to the same direction and posture, the workpieces are separated from the rear end workpieces through the pneumatic cutting mechanism, and then the rear end workpieces are grabbed by the robot to finish rear part actions;
the nonstandard cutting equipment is arranged at a workpiece clamping position and is provided with an auxiliary clamping mechanism, so that the workpiece is not clamped and deformed when being clamped, the control form is a pneumatic form, a cutter is controlled by a servo mechanism to move forward and backward to finish the cutting of the workpiece, and if the workpiece cutting position has an angle requirement, a servo rotating mechanism is additionally arranged on a cutter fixing mechanism to automatically adjust the angle;
the nonstandard polishing equipment currently recommends using 2 sets of pneumatic polishing heads, the flexibility of the polishing process is guaranteed through a floating mechanism of the pneumatic polishing heads, and polished chips are automatically collected through a collecting tank and then are processed;
the production line master control platform uses HMI management production line's operation, stops and the change of part, and the action is coordinated between all units of production line and each unit working condition collect, handle, and fault information and help menu can save and conveying robot control program to can online main electric cabinet PLC program, PLC is responsible for opening of each transmission equipment among the control automation system and stops, and main interactive signal with equipment includes: automatic/manual status, pause, feeding request, discharging request, workpiece in place, workpiece machining completion, failure, etc.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic side view of the present invention.
In the figure: 1. a pneumatic polishing head; 2. a debris collection hopper; 3. a workpiece transfer table; 4. a robot; 5. rotating the chuck; 6. a cutter fixing block; 7. a feeding vibration disc; 8. a second support seat; 9. cutting out a cylinder; 10. a support frame; 11. a first supporting seat.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The invention provides a technical scheme of a metal ring burr grinding device
The utility model provides a becket burr grinding device, including robot 4, spin chuck 5, second supporting seat 8 and first supporting seat 11, the inside of first supporting seat 11 is equipped with industry PC and PLC, the operation of HMI management production line is used to the production line master control platform, stop and the change of part, the collection of action coordination and each unit behavior between all units of production line, handle, fault information and help menu, can save and conveying robot control program, and can online main electric cabinet PLC program, PLC is responsible for opening of each transmission equipment among the control automation system and stops, main interactive signal with equipment includes: automatic/manual state, pause, material loading request, unloading request, the work piece targets in place, work piece processing is accomplished, trouble etc. the top surface of first supporting seat 11 is equipped with robot 4, top surface one side of first supporting seat 11 is equipped with support frame 10, is equipped with piece collection fill 2 on the support frame 10, and one side of piece collection fill 2 is equipped with pneumatic grinding head 1, and pneumatic grinding head 1 is equipped with two altogether, and two pneumatic grinding head 1 are in one side symmetric distribution of piece collection fill 2.
One side that the top surface of first supporting seat 11 lies in robot 4 and deviates from support frame 10 is equipped with rotating chuck 5, be equipped with cutter fixed block 6 on rotating chuck 5, be equipped with servo cutter slip table on rotating chuck 5, and cutter fixed block 6 passes through servo cutter slip table slidable mounting on rotating chuck 5, one side of first supporting seat 11 is equipped with second supporting seat 8, the upper surface of second supporting seat 8 is equipped with material loading vibration dish 7, the discharge end of material loading vibration dish 7 with surely cut out cylinder 9 and be connected, one side that the upper surface of first supporting seat 11 lies in robot 4 is equipped with work piece transfer table 3, one side that the upper surface of first supporting seat 11 lies in robot 4 and deviates from work piece transfer table 3 is equipped with surely and cuts out cylinder 9.
The invention provides a technical scheme of a using method of a metal ring burr polishing device
A use method of a metal ring burr grinding device comprises the following steps:
s1, after starting up, an operator pours the metal ring blank into a feeding vibration tray;
s2, arranging the workpieces to a cutting-out position according to the same direction posture by a feeding vibration disc, arranging a manual feeding port at a straight vibration position of the feeding vibration disc, realizing manual feeding and finishing automatic polishing operation, arranging two sensors at the straight vibration end of the feeding vibration disc, wherein the two sensors are used for respectively realizing material shortage and material fullness, and starting to act the feeding vibration disc when a material shortage signal is sent out to convey the workpieces; when the full material signal is sent out, the feeding vibration disc stops acting until the full material sensor is shielded;
s3, cutting out the cylinder to separate the workpiece;
s4, the robot moves to a cutting-out position to grab a blank, the robot gripper is a double gripper, a workpiece is clamped through a three-jaw air cylinder, the limiting is avoided when the workpiece is clamped through a pink mechanism, the clamping stroke of the air cylinder is limited through a limiting tool, and the replacement of the limiting tool is completed through a screw;
s5, moving the robot to the special end face cutting machine, taking down cut finished parts, placing blank parts, placing nonstandard cutting equipment at a workpiece clamping position, arranging an auxiliary clamping mechanism to ensure that the workpiece cannot be clamped and deformed when being clamped, controlling the mode to be a pneumatic mode, controlling the cutter to advance and retreat by a servo mechanism to finish cutting the workpiece, and if the workpiece cutting position has an angle requirement, adding a servo rotating mechanism on a cutter fixing mechanism to automatically adjust the angle;
s6, moving the robot to the position of the workpiece transfer table, putting down the cut finished product, and turning the workpiece transfer table for 180 degrees;
s7, the robot grabs the overturned workpiece;
s8, the robot moves to a position of a pneumatic polishing mechanism, the robot is matched with a pneumatic polishing head to polish a workpiece according to the type of the part, a workpiece limiting mold is arranged at the grasping head of a gripper of the robot, a step hole is formed in the workpiece limiting mold, the polishing head can conveniently go deep into the workpiece to perform chamfering and polishing work, 2 sets of pneumatic polishing heads are recommended to be used by non-standard polishing equipment at present, the flexibility of the polishing process is guaranteed through a floating mechanism of the pneumatic polishing heads, and polished chips are automatically collected through a collecting tank and then are processed;
and S9, moving the robot to the position of the material collecting box, and putting down the ground workpiece.
The working principle is as follows: an operator pours the metal ring blank into the feeding vibration disc 3, the feeding vibration disc 3 arranges the workpieces to a cutting-out position according to the same direction posture through a vibration motor (not shown in the figure), two sensors (not marked in the figure) are arranged at the straight vibration end of the feeding vibration disc 3 and respectively act as a material shortage state and a material full state, and a material shortage signal is sent to enable the feeding vibration disc 3 to start to act and convey the workpieces; when a full material signal is sent, the feeding vibration disc 3 stops acting until the full material sensor is shielded, when the full material sensor is shielded, the full material sensor sends an electric signal to the PLC, the cutting cylinder 9 acts to separate a workpiece, then the PLC controls the industrial PC to enable the robot 4 to move to a cutting position to grab a blank, then the robot 4 moves to a special end face cutting machine to place the blank, a cutter on the cutter fixing block 6 moves forwards and backwards under the control of a servo cutter sliding table on the rotary chuck 5 to complete the cutting of the workpiece, then the robot 4 moves to the position of the workpiece transfer table 3 under the control of the industrial PC, a cut finished product is put down, the workpiece transfer table 3 overturns 180 degrees, then the robot 4 grabs the overturned workpiece under the control of the industrial PC and moves to the position of a pneumatic grinding mechanism, and the pneumatic grinding head 1 is connected with an external air source through the PLC to carry out rotary grinding, and the robot 4 is matched with the pneumatic polishing head 1 to polish the workpiece according to the part model.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
1. The utility model provides a becket burr grinding device, includes robot (4), rotating chuck (5), second supporting seat (8) and first supporting seat (11), its characterized in that: the top surface of first supporting seat (11) is equipped with robot (4), top surface one side of first supporting seat (11) is equipped with support frame (10), be equipped with piece collection fill (2) on support frame (10), one side that piece collection was fought (2) is equipped with pneumatic grinding head (1), one side that the top surface of first supporting seat (11) is located robot (4) and deviates from support frame (10) is equipped with rotating chuck (5), be equipped with cutter fixed block (6) on rotating chuck (5), one side of first supporting seat (11) is equipped with second supporting seat (8), the upper surface of second supporting seat (8) is equipped with material loading vibration dish (7), one side that the upper surface of first supporting seat (11) is located robot (4) is equipped with work piece well revolving stage (3), one side that the upper surface of first supporting seat (11) is located robot (4) and deviates from work piece well revolving stage (3) is equipped with cylinder (9).
2. A metal ring burr grinding apparatus according to claim 1, wherein: the pneumatic polishing heads (1) are arranged in two, and the two pneumatic polishing heads (1) are symmetrically distributed on one side of the debris collecting hopper (2).
3. A metal ring burr grinding apparatus according to claim 1, wherein: the discharging end of the feeding vibration disc (7) is connected with the cutting cylinder (9).
4. A metal ring burr grinding apparatus according to claim 1, wherein: be equipped with servo cutter slip table on swivel chuck (5), just cutter fixed block (6) are through servo cutter slip table slidable mounting on swivel chuck (5).
5. A metal ring burr grinding apparatus according to claim 1, wherein: and an industrial PC and a PLC are arranged in the first supporting seat (11).
6. The use method of the metal ring burr grinding device is characterized by comprising the following steps:
s1, after starting up, an operator pours the metal ring blank into a feeding vibration tray;
s2, arranging the workpieces to a cutting position according to the same direction posture by a feeding vibration disc;
s3, cutting out the cylinder to separate the workpiece;
s4, moving the robot to a cutting position, and grabbing the blank;
s5, moving the robot to the special end face cutting machine, taking down the cut finished product, and putting the blank into the special end face cutting machine;
s6, moving the robot to the position of the workpiece transfer table, putting down the cut finished product, and turning the workpiece transfer table for 180 degrees;
s7, the robot grabs the overturned workpiece;
s8, moving the robot to the position of the pneumatic polishing mechanism, and finishing workpiece polishing by matching with the pneumatic polishing head according to the part model;
and S9, moving the robot to the position of the material collecting box, and putting down the ground workpiece.
7. The use method of a metal ring burr grinding device according to claim 6, characterized in that: the robot gripper is a double gripper, a workpiece is clamped through a three-jaw air cylinder, the fact that the workpiece is clamped through a pink mechanism is guaranteed that the workpiece cannot be limited when the workpiece is clamped through an air cylinder, the clamping stroke of the air cylinder is limited through a limiting tool, and the limiting tool is replaced through a screw.
8. The use method of a metal ring burr grinding device according to claim 6, characterized in that: the robot tongs head of grabbing is equipped with the spacing mould of work piece, and the spacing mould of work piece is inside to have the step hole, makes things convenient for the polishing head to go deep into inside and carries out chamfer polishing work.
9. The use method of a metal ring burr grinding device according to claim 6, characterized in that: a manual feeding port is arranged at the direct vibration position of the feeding vibration disc, so that manual feeding can be realized, automatic polishing operation is completed, two sensors are arranged at the direct vibration end of the feeding vibration disc and are used for respectively indicating material shortage and material fullness, and the feeding vibration disc starts to act when a material shortage signal is sent out to convey workpieces; and when the full material signal is sent, the feeding vibration disc stops acting until the full material sensor is shielded.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011238287.3A CN112338687A (en) | 2020-11-09 | 2020-11-09 | Metal ring burr polishing device and using method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011238287.3A CN112338687A (en) | 2020-11-09 | 2020-11-09 | Metal ring burr polishing device and using method |
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| CN112338687A true CN112338687A (en) | 2021-02-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011238287.3A Pending CN112338687A (en) | 2020-11-09 | 2020-11-09 | Metal ring burr polishing device and using method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113800027A (en) * | 2021-07-15 | 2021-12-17 | 江苏蓝沛新材料科技有限公司 | Integrally-formed inductive device test belt mounting system and method |
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Cited By (1)
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| CN113800027A (en) * | 2021-07-15 | 2021-12-17 | 江苏蓝沛新材料科技有限公司 | Integrally-formed inductive device test belt mounting system and method |
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Inventor after: Gao Xin Inventor after: Wu Feng Inventor after: Zheng Weijun Inventor after: Diao Peng Inventor after: Li Qihao Inventor after: Zhu Wangjian Inventor before: Zhao Huaiping |
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Application publication date: 20210209 |
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