CN211616059U - Building block forming system - Google Patents

Abstract

The utility model relates to a building block forming system, including bed charge hopper and various material hopper, bed charge hopper and various material hopper one end are connected with the cloth car jointly, the cloth car output is connected with the vibration forming system through the mould case, the vibration forming system incoming end is connected with and supplies the board system, it is connected with the layer board storehouse through the drive wheel to supply board system one end, the vibration forming system output is connected with the block conveyer through the demoulding mechanism including drawing of patterns crossbeam and drawing of patterns supporting seat, be equipped with drawing of patterns hydro-cylinder between drawing of patterns crossbeam and the drawing of patterns supporting seat, the vibration forming system includes fixed oscillator and adjustable oscillator, fixed oscillator and adjustable oscillator are all fixed on same bearing frame and are kept in the coplanar, and the crisscross setting of the oscillator that fixed oscillator of same rotation direction and adjustable oscillator constitute is on the. Has the advantages that: the utility model discloses compact structure, rationally distributed, the transmission of vibration power is even, and the finished product quality is high, and the practicality is strong.

Description

Building block forming system

Technical Field

The utility model relates to a building block processing system technical field, concretely relates to building block forming system.

Background

The block former is a machine for producing novel wall material blocks by adding a small amount of cement into materials such as fly ash, river sand, pebbles, stone powder, fly ash, waste ceramsite slag, smelting slag and the like. The novel wall material is mainly made of building blocks and cement bricks. Most of the molding methods adopt a hydraulic molding mode, and some molding methods adopt vibration molding.

Along with the continuous improvement of urbanization development, the brickwork demand volume to house subject material is great, and the vibrating device among the shaping system of current brickwork often only single adoption vibrator carries out vibration moulding, and the additional power of extra production among the vibration process can produce the instability, and vibration system and color material generally can not carry out effectual cooperation simultaneously moreover for the wet billet structure is closely knit and reaches predetermined height, thereby influences the finished product quality of material.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a vibration molding is effectual, reasonable in design, product quality is high and building block forming system that the structure synchronism can be strong, is realized through following scheme.

In order to realize the above purpose, the utility model discloses a technical scheme be: a building block forming system is characterized by comprising a bottom material hopper and a color material hopper, wherein one end of the bottom material hopper and one end of the color material hopper are jointly connected with a distributing vehicle, the output end of the distributing vehicle is connected with a vibration forming system through a mold box, the input end of the vibration forming system is connected with a plate supplying system, one end of the plate supplying system is connected with a plate supporting library through a driving wheel, the output end of the vibration forming system is connected with a building block conveyor through a demolding mechanism comprising a demolding cross beam and a demolding supporting seat, a demolding oil cylinder is arranged between the demolding cross beam and the demolding supporting seat, the vibration forming system comprises a fixed vibrator and an adjustable vibrator, the fixed vibrator and the adjustable vibrator are both fixed on the same bearing seat and are kept in the same plane, and the vibrators consisting of the fixed vibrator and the adjustable vibrator in the same rotating direction are arranged on, the vibration box is arranged outside the bearing seat, power transmission is achieved between the vibration box and an external motor through a universal shaft, and two axle centers of a motor shaft on the motor and an input shaft of the vibrator coincide.

Furthermore, one end of the inner wall of the material distribution vehicle is close to the mold box and is connected with a material distribution gear.

Furthermore, a synchronizing mechanism is arranged between the material distribution vehicle and the vibrator.

Furthermore, a weight sensor is arranged on the die box and electrically connected with a vibrator through a controller.

Furthermore, one end of the oil cylinder is provided with a push rod connected with the demoulding supporting seat.

The technical effects of the utility model reside in that: after a backing material hopper on the brick-laying forming system receives backing materials conveyed by a belt conveyor, a hopper door of the backing material hopper is opened, the materials fall on a distributing vehicle to directly send the materials into a mold box, then after the vibration forming system and the distributing vehicle receive instructions, a distributor and a vibration system work simultaneously, the backing materials in the mold flow to an inner cavity of the mold under the action of vibration and distributing teeth until a wet blank structure is compact and reaches a preset height, at the moment, a color material distributing box obtains the instructions and carries stirred color materials to directly send the color materials to the mold box for distribution until the wet blank reaches an ideal state, at the moment, a demoulding mechanism executes a demoulding process, the wet blank is separated, a plate supply machine pushes a formed product and a supporting plate at the bottom of the formed product onto a block conveyor, and simultaneously sends a hole supporting plate onto a forming machine worktable, so that a working cycle is completed, and the brick-laying forming system greatly improves the service performance, compact structure, reasonable layout, uniform vibration force transmission and high finished product quality.

Drawings

FIG. 1 is a schematic view of a block molding system of the present invention;

fig. 2 is a schematic diagram of the connection between the fixed vibrator and the tunable vibrator of the present invention.

Reference numerals: 1-a bottom material hopper; 2-color material hopper; 3-a material distribution vehicle; 4-a mould box; 5-vibration molding system; 6-a plate supply system; 7-a pallet magazine; 8-a demoulding mechanism; 9-a block conveyor; 10-a fixed vibrator; 11-a tunable oscillator; 12-bearing seat.

Detailed Description

Referring to the attached drawings 1-2, the device comprises a bottom material hopper 1 and a color material hopper 2, wherein one end of the bottom material hopper 1 and one end of the color material hopper 2 are connected with a material distribution vehicle 3, the output end of the material distribution vehicle 3 is connected with a vibration forming system 5 through a mold box 4, the input end of the vibration forming system 5 is connected with a plate supply system 6, one end of the plate supply system 6 is connected with a pallet warehouse 7 through a driving wheel, the output end of the vibration forming system 5 is connected with a block conveyor 9 through a demoulding mechanism 8 comprising a demoulding beam and a demoulding support seat, a demoulding oil cylinder is arranged between the demoulding beam and the demoulding support seat, the vibration forming system 5 comprises a fixed vibrator 10 and an adjustable vibrator 11, the fixed vibrator 10 and the adjustable vibrator 11 are fixed on the same bearing seat 12 and are kept in the same plane, and the vibrators consisting of the fixed vibrator 10 and the adjustable vibrator 11 in the same rotating direction are, the outside of the bearing seat 12 is arranged in a vibration box, the vibration box and an external motor realize power transmission through a universal shaft, and two axle centers of a motor shaft on the motor and an input shaft of the vibrator coincide.

One embodiment of the scheme is that one end of the bottom material hopper 1 and one end of the color material hopper 2 are connected with a material distribution vehicle 3 together, the output end of the material distribution vehicle 3 is connected with a vibration forming system 5 through a mold box 4, a material distributor in the material distribution vehicle 3 connected with the bottom material hopper 1 and the color material hopper 2 is a rotary material distributor, and the rotary material distributor is driven by a double motor-reducer, so that wet materials are uniformly filled in the mold box 4, the input end of the vibration forming system 5 is connected with a plate supply system 6, one end of the plate supply system 6 is connected with a support plate warehouse 7 through a driving wheel, the support plate warehouse 7 can ensure that the materials provide a support point after being manufactured and formed, the circulation of a production line is convenient, the output end of the vibration forming system 5 is connected with a block conveyor 9 through a demoulding mechanism 8 comprising a demoulding beam and a demoulding support seat, the demoulding mechanism has the function of stably demoulding from the, the vibration forming system 5 includes fixed oscillator 10 and adjustable oscillator 11, fixed oscillator 10 with adjustable oscillator 11 all fixes on same bearing frame 12 and keeps in the coplanar, and the crisscross setting of the vibrator that fixed oscillator 10 of same direction of rotation and adjustable oscillator 11 are constituteed is in on the bearing frame 12, the angle direction and the relative position relation of the coincidence portion of fixed oscillator 10 and adjustable oscillator 11 will be guaranteed in the coplanar, and the rotation direction of initiative is simultaneously inside rotation on the motor, can effectively prevent the instability of the additional force of extra production like this, and the transmission shafting of the outside box of vibrator is become by two driving shafts and four driven shafts, and axial float volume can be adjusted through adding the adjusting pad under the plus-minus bearing gland.

Preferably, 3 inner wall one ends of cloth vehicle are close to be connected with the cloth gear on the mould case 4, cloth vehicle 3 with be equipped with lazytongs between the vibrator, be equipped with weighing sensor on the mould case 4, weighing sensor's model is KQ-FDAx multichannel high accuracy anti-interference signal amplifier, weighing sensor is connected with the vibrator through the controller electricity, and after weighing sensor sensed the object of certain quality on the cloth vehicle 3, the controller drove lazytongs and operates for cloth 3 and vibration forming system 5 begin work simultaneously, reach predetermined height until the closely knit of wet base structure, hydro-cylinder one end be equipped with the catch bar that the drawing of patterns supporting seat is connected.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the principles of the present invention may be applied to any other embodiment without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (5)

1. A building block forming system is characterized by comprising a bottom material hopper and a color material hopper, wherein one end of the bottom material hopper and one end of the color material hopper are jointly connected with a distributing vehicle, the output end of the distributing vehicle is connected with a vibration forming system through a mold box, the input end of the vibration forming system is connected with a plate supplying system, one end of the plate supplying system is connected with a plate supporting library through a driving wheel, the output end of the vibration forming system is connected with a building block conveyor through a demolding mechanism comprising a demolding cross beam and a demolding supporting seat, a demolding oil cylinder is arranged between the demolding cross beam and the demolding supporting seat, the vibration forming system comprises a fixed vibrator and an adjustable vibrator, the fixed vibrator and the adjustable vibrator are both fixed on the same bearing seat and are kept in the same plane, and the vibrators consisting of the fixed vibrator and the adjustable vibrator in the same rotating direction are arranged on, the vibration box is arranged outside the bearing seat, power transmission is achieved between the vibration box and an external motor through a universal shaft, and two axle centers of a motor shaft on the motor and an input shaft of the vibrator coincide.

2. The block forming system according to claim 1, wherein a distribution gear is coupled to an end of the inner wall of the distribution cart adjacent to the mold box.

3. A block forming system as claimed in claim 1, wherein a synchronizing mechanism is provided between said vehicle and said vibrator.

4. A block molding system as claimed in claim 1, wherein a weight sensor is provided on said mold box, said weight sensor being electrically connected to a vibrator via a controller.

5. The block forming system according to claim 1, wherein a push rod connected to the demolding support base is provided at one end of the cylinder.

Images