CN211522055U - Container mobile organic fertilizer intelligent production line - Google Patents

Abstract

The utility model discloses a portable fertilizer intelligence production line of container, this fertilizer intelligence production line system is installed in two at least containers by integral. Before the production is not started, the intelligent production line is protected in a closed container. The semi-trailer can be transported to any place meeting the production conditions after being pulled by the semi-trailer head. The intelligent production line is started, the two containers are connected into the intelligent production line, and in the production process, the automatic equipment is combined with the intelligent manufacturing execution system to realize integrated management and control, so that the production process, quality tracing, equipment networking, visualization of packaging, logistics and the like, and overall comprehensive information management of transparence and the like are achieved. And a plurality of intelligent production lines nationwide can be monitored in a centralized manner, big data can be analyzed, and intelligent decision can be made through the Internet of things platform and cloud service application. And after the production is finished, the container is restored to the closed state.

Description

Container mobile organic fertilizer intelligent production line

Technical Field

The utility model relates to an organic waste handles, organic fertilizer production, intelligent manufacturing field, concretely relates to portable fertilizer intelligence production line of container.

Background

Due to the fact that a large amount of chemical fertilizers are used for a long time in China, pesticides and a large amount of urban organic wastes are difficult to treat, the urban living environment and the planting soil are polluted and denatured in a large area, and the urban living environment and the planting soil are one of countries with serious pollution in the world. The treatment of these organic wastes, the remediation and improvement of contaminated soils, has been very slow. At this stage. The organic waste is treated and reused in the following 4 modes, 1 composting, 2 processing into feed, 3 making into fuel and 4 melting. The methods generally transport the organic wastes to various places after being transported by a transport vehicle in a centralized way, some of the organic wastes are directly treated, some of the organic wastes are screened out to prepare the fertilizers, and the preparation of the fertilizers is generally realized by transporting the organic wastes to a specified fertilizer processing factory. In rural areas, a large amount of straws are burned every year, and the like, and the methods have the advantages of large floor area, slow decomposition, long treatment time, low efficiency and easy influence of weather. Can pollute the ground surface water and the environment, needs a large amount of investment equipment and transportation means, has high cost and the like. This intelligence production line system. Advanced technology and equipment are integrated, and the organic fertilizer can be moved to different places to rapidly produce various organic wastes into organic fertilizer products with obvious effects on soil remediation and improvement. And no pollution is generated in the whole treatment process. The factory building is not needed, and the maneuvering flexibility is strong. The method has the advantages of international advanced technology level, small investment, short construction period, quick response, low cost, waste change, environmental protection and pollution-free intellectualization in the production process.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problem that a container mobile organic fertilizer intelligent production line, this container mobile organic fertilizer intelligent production line. The flexible and mobile mode of being dragged and transported to cities and rural different places by the semi-trailer head can solve a plurality of defects in the prior art by collecting and treating organic wastes detained in the places and directly producing and converting the organic wastes into organic fertilizers, changes waste into valuables and accords with the concept of green and environmental protection better.

The utility model discloses a realize through following technical scheme: the utility model provides a portable fertilizer intelligence production line of container, includes fertilizer intelligence production line system, this fertilizer intelligence production line system install carry out integral installation in at least two containers, two at least containers of installing fertilizer intelligence production line system transport through the mobile vehicle and carry out organic waste collection processing and become fertilizer and packing transportation with organic waste production to arbitrary area, fertilizer intelligence production line system and high in the clouds server remote real-time communication and dock with big database.

As an optimized technical scheme, the semi-trailer head is used for towing, two containers are unloaded after the containers are transported to a specified position, the organic fertilizer intelligent production line is moved through an independent container, the production process of producing organic fertilizer products by organic wastes is carried out, or the containers are not unloaded by the semi-trailer head after the containers are transported to the specified position through the semi-trailer head, a power engine of the semi-trailer head is connected with a power generator distribution facility installed in the containers, and power generation is used for providing electric power for the intelligent production line.

As a preferred technical scheme, the two containers are divided into a liftable upper plate and a liftable lower plate by taking the center lines of the left side plate and the right side plate as boundaries respectively, and when the lower side plate which descends downwards under the action of hydraulic pressure descends to be parallel to the floors in the two containers, the lower side plate and the ground planes of the two containers form an integral working platform together;

after the left descending plate of the first container is connected with the right descending plate of the second container, the two containers are in a parallel state, and a conveying channel for products to automatically enter an intelligent warehouse is provided for a production line;

the two container side plates are lifted to be parallel to the top of the container under the hydraulic action and are connected with the solar panels with hydraulic lifting and inclining functions at the tops of the two containers into a whole to form a solar energy integral plate block at the tops of the two container compartments together, and the solar energy integral plate block is connected with a solar power generation device in the container to supply power to the whole set of organic fertilizer intelligent production line system;

the two wing side plates of the two containers rising upwards and the two wing side plates falling downwards are controlled to jack up and retract through the hydraulic lifting mechanism.

As an optimal technical scheme, the organic fertilizer intelligent production line system is provided with at least three sets of power supply systems, and specifically comprises a solar power supply system, a semi-trailer power engine power generation system and a municipal power supply source, and an intelligent power distribution cabinet consisting of the three sets of power supply systems is switched with each other according to power consumption requirements at different time intervals.

As the preferred technical scheme, two containers are arranged side by side to form a container mobile organic fertilizer intelligent production line working platform, or the tail parts of the two containers are butted to form another container mobile organic fertilizer intelligent production line working platform.

According to the preferable technical scheme, the two containers comprise a first container and a second container, the organic fertilizer intelligent production line system is respectively arranged in the two containers, more than one automatic warehouse is arranged in the second container by conveying products between the two containers through a connecting chain plate on a power roller conveyor, one side of one automatic warehouse is provided with a laboratory, the right side of the laboratory is provided with a monitoring room and is provided with a visual electronic billboard, and facilities in the laboratory and the monitoring room are in butt joint with a cloud server and a large database to monitor the production process;

the laboratory control room is provided with a control touch screen, an experimental instrument, a sensor and a control cabinet, and is in butt joint with the cloud server and the large database, and the production monitoring management room is provided with a visual electronic billboard, is in butt joint with the cloud server and the large database and is used for monitoring the production process.

As an optimized technical scheme, a signal acquisition mounting plate is arranged at the top of two automatic warehouses arranged in a second container, a robot product warehousing data acquisition interface is arranged at the bottom of the signal acquisition mounting plate, at least one robot is respectively arranged in the two automatic warehouses, and qualified organic fertilizer products conveyed after production in a first container are transported and stacked.

As an optimized technical scheme, a plate chain conveyor arranged in a second container packaging material warehouse is connected and communicated with an automatic bottle arranging machine, a filling machine, a cap screwing machine and a film sealing machine arranged in a first container through a plate chain conveyor belt, and a fixed support is connected into a whole through a connecting plate or a connecting rod to complete the filling process in a linkage mode.

The utility model provides a portable fertilizer intelligence production line of container, is including setting up the wet separating centrifuge futilely in first container, and the raw materials divide into solid raw materials and liquid raw materials after wet separating centrifuge is handled futilely, and the wet separating centrifuge of doing is located whole production line middle part, installs the feeder hopper of square on its feed inlet, is equipped with two discharge gates of solid, liquid on the organism, and the solid discharge gate passes through special interface and rubbing crusher and links to each other, and the liquid discharge gate passes through stainless steel pipeline and is connected with the filter, and above facility is through fixed bolster integrated into one piece.

As preferred technical scheme, the rubbing crusher export sets up moisture detector, the solid raw materials after smashing directly falls on taking baffle slope power conveyer behind the moisture detector of installing in the rubbing crusher export, take baffle slope power conveyer near the back at quick fermentation machine, meet with quick fermentation machine's feeding hopper mouth, be provided with quantitative conveyer and data acquisition interface in the feeder hopper, quick fermentation machine feeder hopper outer below, an auxiliary material holding vessel is installed, the negative pressure quantitative conveying pipeline of connecting the quick fermentation machine feeder hopper is installed to the right below discharge gate of the jar body, the bacterial holding vessel is installed on the right of auxiliary material holding vessel, quantitative conveyer and data acquisition interface are installed to the holding vessel export.

As the preferred technical scheme, a temperature controller and a quick fermentation machine operation data acquisition interface are installed on the right side of the quick fermentation machine, the temperature change and the heat preservation time in the quick fermentation machine are controlled, the operation data of the quick fermentation machine are acquired, a discharge port at the lower end of the quick fermentation machine is connected with a screening machine and an industrial air cooler, a processed powdery semi-finished product is cooled to the specified temperature and is conveyed to a storage box through a negative pressure conveying pipeline, and the facilities are integrally formed through a fixed support.

As the preferred technical scheme, a cold air pipeline, a temperature controller and two discharge ports are installed in the storage box, when the specified temperature is reached, if particles are required to be manufactured, the particles are conveyed to the granulator through the negative pressure conveying pipeline for granulation, and then conveyed to the bagging machine through the negative pressure conveying pipeline for bagging, a data acquisition interface is installed on the granulator, and if the particles are not required to be manufactured, organic fertilizer powder is conveyed to the bagging machine through the negative pressure conveying pipeline for bagging.

As an optimal technical scheme, the bag filling machine, the bag feeding machine, the bag sealing machine, the code spraying machine, the product detector and the data acquisition interface arranged on the 5 devices are connected into a whole through the fixed support, and the product packaging process is completed.

As the preferred technical scheme, a liquid discharge port of the dry-wet separator is connected with a filter by a stainless steel pipe and then is connected with a cache barrel by the stainless steel pipe, a viscosity detector and a pH detector are installed in the cache barrel, a liquid pump is installed at a discharge port of the cache barrel, and the stainless steel pipe for the liquid pump is connected with a feed port of a blending tank.

As a preferred technical scheme, the right side of a blending tank is provided with a heat-preservation oil delivery pipe which is connected with an industrial heat conduction oil heating circulation system in the blending tank, the lower part of the right side is provided with a water inlet and outlet regulating valve, a central discharge port at the bottom of the blending tank is provided with a liquid delivery pump, a stainless steel pipe is connected with a filling buffer tank at the top of a filling machine, the left side of the blending tank is provided with a deodorant storage tank and a deodorant quantitative conveyor, the right side of the blending tank is provided with an auxiliary material storage tank and an auxiliary material quantitative conveyor, a discharge port of the auxiliary material storage tank and the auxiliary material quantitative conveyor is connected with a proportioning port at the top of the blending tank, the top of the blending tank is provided with a stirrer and a stirrer data acquisition interface, the left top of the blending tank is provided with a temperature controller, a blending tank data acquisition interface is arranged beside the temperature controller, the, are connected into a whole.

According to the preferable technical scheme, a chain plate conveying belt on a chain plate conveyor penetrates through a film sealing machine to be linked with a carton unpacking machine, a drop-out type carton filling machine, a rodless cylinder lifting machine, a packaging all-in-one machine and an ink-jet printer into a whole through a connecting plate or a connecting rod by adopting a fixed support to complete the carton packaging process after liquid organic fertilizer filling and bottling.

As a preferred technical scheme, a CIP automatic cleaning system is configured in the production process of liquid raw materials, the CIP automatic cleaning system is provided with an alkaline solution tank and a recovery tank, clean water is discharged into a filter and a buffer tank through a dry-wet separator, pumped into a blending tank through a water pump, pumped into a batching tank through a water pump, pumped into the buffer tank and a filling machine through the water pump, and finally returned into the alkaline solution tank and the recovery tank through a return tank, and the CIP automatic cleaning system is provided with an external water pipe and a standby water pumping pump and can be externally connected with a tap water pipeline and pump other non-tap water to complete the cleaning work of equipment after the production of liquid organic fertilizers.

The utility model has the advantages that: the intelligent production line system integrates the advanced biological aerobic high-temperature fermentation and degradation technology and equipment at home and abroad. The special mode of the container mobile organic fertilizer intelligent production line is created. Can be moved to different places to rapidly decompose various organic wastes of crops, livestock and poultry breeding wastes and urban organic wastes (kitchen garbage, animal wastes, bird feathers, fish scales, straws, dead trees and weeds and the like) into various high-quality organic fertilizer products with obvious effects on soil remediation and improvement. And no pollution is generated in the whole treatment process. (the processing time is set to 3-6 hours according to different raw materials, and at least 15 days are needed for domestic current processing). in the production process of the intelligent production line system, the automatic equipment is combined with an intelligent manufacturing execution system MES (manufacturing execution system) to realize the visual and transparent integrated information management of production technology, logistics distribution, quality tracing, equipment networking, packaging and logistics and the like, so that the green environment-friendly intelligent manufacturing is realized.

The intelligent production line system can establish container mobile organic fertilizer intelligent production lines with different scales in large, medium and small sizes for producing products from 0.5 ton to 48 ton per day according to requirements, and is suitable for individual planting households in cities, farms, various farms and rural areas. But also can be quickly copied in different regions. The centralized monitoring, big data analysis and intelligent decision making of a plurality of container mobile organic fertilizer intelligent production line systems across the country are realized through the Internet of things platform and cloud service application.

The intelligent production line does not need to be built selectively, and the flexibility is strong. The method has the advantages of international advanced technology level, small investment, short construction period, quick response, low cost, waste change, environmental protection and pollution-free intellectualization in the production process. Belongs to a good project benefiting the nation and the people.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is an overall appearance diagram of the present invention;

FIG. 2 is a semi-open state diagram of the semitrailer of the present invention;

FIG. 3 is another perspective view of FIG. 2;

fig. 4 is an external top view of the present invention;

fig. 5 is a top view of the interior of the present invention;

fig. 6 is a side view of a first container of the present invention;

fig. 7 is a schematic front view of the present invention;

FIG. 8 is a perspective view of the present invention;

fig. 9 is a perspective view of the present invention from another perspective;

FIG. 10 is a piping diagram of the CIP system of the present invention;

fig. 11 is an overall process flow diagram of the present invention.

Detailed Description

All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.

Any feature disclosed in this specification (including any accompanying claims, abstract and drawings), may be replaced by alternative features serving equivalent or similar purposes, unless expressly stated otherwise. That is, unless expressly stated otherwise, each feature is only an example of a generic series of equivalent or similar features.

In the description of the present invention, it is to be understood that the terms "one end", "the other end", "the outside", "upper", "inside", "horizontal", "coaxial", "central", "end", "length", "outer end", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

Furthermore, in the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.

The use of terms herein such as "upper," "above," "lower," "below," and the like in describing relative spatial positions is for the purpose of facilitating description to describe one element or feature's relationship to another element or feature as illustrated in the figures. The spatially relative positional terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "below" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

In the present invention, unless otherwise explicitly specified or limited, the terms "set", "coupled", "connected", "penetrating", "plugging", and the like are to be understood in a broad sense, and may be, for example, fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

As shown in fig. 1-3, the intelligent organic fertilizer production line system is integrally installed in at least two containers. Before the production is not started, the intelligent production line is protected in a closed container. The semi-trailer can be transported to any place meeting the production conditions after being pulled by the semi-trailer head. The intelligent production line is started, the two containers are connected into an integral production platform, and different organic wastes can be directly and quickly produced into different organic fertilizer products without pollution to the environment. After the production is finished, the container is restored to the closed state and can be safely placed in place or be transported to the next production place by being pulled by the semi-trailer.

Organic fertilizer intelligence production line system, this organic fertilizer intelligence production line system install carry out integral installation in two at least containers, and two at least containers of installing organic fertilizer intelligence production line system transport through the mobile vehicle and carry out garbage collection and handle and become fertilizer and packing transportation with rubbish production to arbitrary area, organic fertilizer intelligence production line system and high in the clouds server remote real-time communication and dock with big database.

The two containers are respectively arranged on the two semi-trailers, the two containers are unloaded after the containers are transported to the specified positions through the semi-trailers, and garbage treatment, fertilizer production and packaging transportation are carried out through the independent containers;

or the container is transported to a designated position through the semi-trailer and then is cooperated with the semi-trailer to carry out garbage treatment, fertilizer production and packaging transportation.

The two containers are divided into a liftable upper plate and a liftable lower plate by taking the center lines of the left side plate and the right side plate as boundaries, and when the lower side plate which descends downwards under the action of hydraulic pressure descends to be parallel to the floors in the two containers, the two containers and the ground plane of the two containers form an integral working platform together;

after the left descending plate of the first container 1 is connected with the right descending plate of the second container 2, the two containers are in a parallel state, and a conveying channel for automatically entering products into an intelligent warehouse is provided for a production line;

the upper side plates of the two containers which are lifted upwards rise to be parallel to the tops of the containers under the hydraulic action, the solar power generation system is arranged on the upper side plates, and the upper side plates and the lower side plates are controlled to jack up and retract through the hydraulic lifting mechanisms.

As shown in fig. 4 and 7, the solar power generation system comprises a container wing plate externally-hung thin-film solar panel 3 and a solar panel 4, the solar panel 4 is installed on a lifting plate, a solar jacking oil cylinder 7 is installed at the bottom of the lifting plate, a solar tilting oil cylinder 8 is installed on the lifting plate, one end of the solar panel 4 is hinged on the lifting plate, the other end of the solar panel is lifted by the solar tilting oil cylinder 8, the container wing plate externally-hung thin-film solar panel 3 is installed on a overturned wing plate, one end of the wing plate is hinged on a container, the other end of the wing plate is lifted by a container wing plate oil cylinder 9 to enable the wing plate to be overturned upwards, and.

The organic fertilizer intelligent production line system is provided with at least three sets of power supply systems, and specifically comprises a solar power supply system, an intelligent generator set arranged in a semitrailer head and a municipal power supply, wherein the solar power supply system is used for supplying power to the whole production line system under the condition that the whole production line system is not fully opened and can supply power to the production line system under the condition that the sun exists; if the sun does not exist, a 380V power supply can be connected to directly supply power, if the sun cannot be connected to an external power supply, power can be supplied through a generator set in the semitrailer, an optimal power supply system is selected to supply power, more options are provided, and the generator 84 is provided with the voltage stabilizing source 82 and the power distribution cabinet 83.

Two containers set up side by side and form an organic fertilizer intelligence production line system, perhaps two containers butt joint set up and form an organic fertilizer intelligence production line system, in this embodiment, set up two containers side by side, both build into a production line platform, also can set up the mode of butt joint certainly under special circumstances, carry out the apolegamy installation according to the place requirement.

Two containers include first container and second container, fertilizer intelligence production line system sets up in two containers respectively, connect through power roller conveyer between two containers and carry the product, still be provided with drag chain conveyer between two containers, be provided with the more than one automation storehouse in the second container, automation storehouse one side sets up a laboratory control room, the touch-sensitive screen is controlled in the setting of laboratory control room, the instrument for the experiments, sensor and switch board, it and high in the clouds server, big database butt joint, production monitoring management room is equipped with visual electron billboard, with the high in the clouds server, big database butt joint, be used for monitoring production process.

The top of the automatic warehouse is provided with a signal acquisition mounting plate, the bottom of the signal acquisition mounting plate is provided with a robot product warehousing data acquisition interface and a robot finished product warehousing data acquisition interface, at least one robot is further arranged in each automatic warehouse, and fertilizers after the first container treatment production is completed are conveyed into the automatic warehouse and are automatically packaged by the robots.

The whole production flow is divided into two stages:

firstly, preparing raw materials;

the raw materials are separated into two types by a dry-wet separator 15: solid feedstock and liquid feedstock.

Secondly, processing solid fertilizer and liquid fertilizer.

The solid fertilizer processing and the liquid fertilizer processing are divided into three stages: the production preparation stage, the production processing stage and the finished product packaging and warehousing stage.

Firstly, preparing raw materials;

the raw materials are separated into two types by a dry-wet separator 15: solid feedstock and liquid feedstock.

And thirdly, processing a solid fertilizer and processing a liquid fertilizer.

The solid fertilizer processing and the liquid fertilizer processing are divided into three stages: the production preparation stage, the production processing stage and the finished product packaging and warehousing stage.

Firstly, the method comprises the following steps: solid raw material processing flow:

as shown in FIGS. 5-6, 8-9, and 10-11, the dry-wet separator 15 is located in the middle of the production line, a square feed hopper is installed on the feed inlet, and two solid and liquid outlets are provided on the machine body. The solid outlet is connected to the crusher 16 via a connection, the liquid outlet is connected to the filter 46 via a pipe, and the above components are integrally formed via a fixing bracket.

The solid raw material separated by the dry-wet separator 15 enters a pulverizer 16 through a special interface for pulverization, and then directly falls on a slope power conveyor 21 with a baffle through a moisture detector 18 arranged at the outlet of the pulverizer, wherein the slope power conveyor is closely attached to the back of a rapid fermentation machine 32 and is connected with a feed hopper opening of the rapid fermentation machine. The material is fed upwardly into a hopper 27 of a flash fermenter 32, weighed by a quantitative conveyor 28 mounted in the hopper and fed into the flash fermenter 32. An auxiliary material storage tank 25 is arranged below a feed hopper of the rapid fermentation machine 32, and a strain quantitative conveyor 31 is arranged on the right side of the auxiliary material storage tank. The discharge hole at the lower right is provided with a negative pressure quantitative conveying pipeline 37 connected with the feed hopper of the rapid fermentation machine 32, so that auxiliary materials and strains with rated quantity can be conveyed in the rapid fermentation machine 32 according to products with different formulas for rapid fermentation. (production preparation stage).

The temperature controller 34 and the operation data acquisition interface 35 are arranged on the right side of the rapid fermentation machine 32 to control rapid fermentation, and the temperature change and the heat preservation time in the rapid fermentation machine 32 are used for acquiring the operation data of the machine. The discharge port at the lower end of the rapid fermentation machine is connected with a screening machine 36 (a data acquisition interface is arranged on the machine body of the rapid fermentation machine) and an industrial air cooler 22 (the machine body of the rapid fermentation machine is connected with a data acquisition interface 23, a processed powdery semi-finished product is cooled to a specified temperature and is conveyed to a material storage box 33 through a negative pressure (Roots centrifuge), and the above facilities are integrally formed through a fixed support 90 (a processing stage.)

The temperature controller and two discharge ports are arranged in the material storage box 33, when the specified temperature is reached, if particles are needed to be made, the particles are conveyed to the granulator 37 through the negative pressure (Roots centrifuge) for granulation, and then conveyed to the bagging machine 38 through the negative pressure (Roots centrifuge) for bagging. The granulator 37 (with data acquisition interface mounted) delivers to the bag filler 38 under negative pressure (roots centrifuge) if no granules are required.

The bag filling machine 40 (provided with a data acquisition interface 41, an automatic bag feeding machine 39 (provided with a data acquisition interface 91), an automatic bag sealing machine 42 (provided with a data acquisition interface 92), an ink jet printer 93 (provided with a data acquisition interface 94) and a product detector 43 are connected into a whole through a fixed support 95, the product packaging process is completed, the packaged finished product is pushed into a power roller conveyor 5 through a bag pushing cylinder 44 and conveyed to an automatic warehouse 13, and the finished product is stacked and warehoused by a robot 10 (finished product warehousing stage.)

Secondly, the method comprises the following steps: liquid raw material processing flow:

the liquid outlet of the dry-wet separator 15 is connected with a filter 46 by a stainless steel pipe and then connected with a buffer barrel 47 by a stainless steel pipe, a viscosity detector 48 and a pH detector 49 are installed in the buffer barrel, a liquid pump 51 is installed at the outlet of the buffer barrel, and the liquid outlet is connected with the inlet of a blending tank 52 by a stainless steel pipe. A heat preservation oil delivery pipe is arranged on the right side of the blending tank 52 and is connected with the industrial oil heating circulation system. A water inlet and outlet regulating valve is arranged below the right side, a liquid delivery pump 96 is arranged at a central discharge hole at the bottom of the 52, and the stainless steel pipe is connected with a filling buffer tank 61 at the top of the filling machine 66. The left side of the preparation tank is provided with a deodorant storage tank 97 and a deodorant quantitative conveyor 50, and is connected with a dosing port at the top of the preparation tank by a stainless steel pipe. The right side of the blending tank is provided with an auxiliary material storage tank 60 and an auxiliary material quantitative conveyor 58, and the discharge port of the auxiliary material storage tank is connected with a dosing port at the top of the blending tank 52. The top of the blending tank 52 is equipped with a blender 98 and blender data acquisition interface 54, and the top of the left side of the blending tank is equipped with a temperature control, 55. A blending tank data acquisition interface 53 is arranged beside the temperature controller 55. The right side of the preparation tank 52 is provided with a viscosity detector 59 and a pH detector 57 which are connected into a whole by a fixing bracket 99.

The plate chain conveyor 62 installed in the packaging material warehouse of the second container 2 is connected with the automatic bottle arranging machine 63 (data acquisition interface 64), the filling machine 66 (data acquisition interface 67), the cap screwing machine 68 (data acquisition interface 69) and the film sealing machine 70 (data acquisition interface 71) installed in the first container 1 into a whole through the plate chain conveyor belt 65 by connecting plates or connecting rods, and the filling process is completed in a linkage manner.

The chain plate conveyer belt on the chain plate conveyer 62 passes through the film sealing machine 70 and is connected with the carton unpacking machine 74, the drop-out packing machine 72, the rodless cylinder lifter 73, the packing integrated machine 75 and the code spraying machine 76 into a whole by connecting plates or connecting rods by adopting fixed supports. The product is divided into lanes, arranged, unpacked, sealed and dropped, the cylinder is pushed into a sealing box, the box is packed, the height of the sealing box is reduced through a rodless cylinder lifter 73, the height of the packing integrated machine 75 is raised, a code spraying machine 76 sprays a traceable two-dimensional code, after the product is delivered out of a factory and detected, the product is pushed into a power roller conveyor through box pushing air 77 to be conveyed to an automatic warehouse, the robot 10 performs stacking and finished product warehousing, and the robot is provided with a robot data acquisition interface 78.

As shown in fig. 10, a CIP automatic cleaning system is provided in the liquid material production process, the CIP automatic cleaning system is provided with an external water pipe 85 and a spare water pump 86, and can be externally connected with a tap water pipe and suck and collect other non-tap water, the CIP automatic cleaning system is provided with an alkali liquor tank and a recovery tank, and the cleaning water is discharged into the filter ball and the buffer tank through the dry-wet separator, pumped into the blending tank through the water pump, pumped into the buffer tank and the filling machine through the water pump, and finally returned into the alkali liquor tank and the recovery tank through the return tank.

The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that are not thought of through the creative work should be covered within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope defined by the claims.

Claims (17)

1. The utility model provides a portable fertilizer intelligence production line of container which characterized in that: including fertilizer intelligence production line system, this fertilizer intelligence production line system installs and carries out integral installation in two at least containers, and two at least containers of installing fertilizer intelligence production line system transport through the mobile vehicle and carry out organic waste collection and handle and become organic fertilizer and packing transportation with organic waste production to arbitrary region, fertilizer intelligence production line system and high in the clouds server remote real-time communication and dock with big database.

2. The container mobile intelligent organic fertilizer production line of claim 1, which is characterized in that: the semi-trailer head is used for towing, the two containers are unloaded after the containers are transported to the designated position, the organic fertilizer intelligent production line is moved through the independent containers, the production process of producing organic fertilizer products by organic wastes is carried out, or the containers are not unloaded by the semi-trailer head after the containers are transported to the designated position through the semi-trailer head, the power engine of the semi-trailer head is connected with a power generator distribution system arranged in the containers, and power is generated to provide electric power for the intelligent production line.

3. The container mobile intelligent organic fertilizer production line of claim 1, which is characterized in that: the two containers are divided into a liftable upper plate and a liftable lower plate by taking the center lines of the left side plate and the right side plate as boundaries respectively, and when the lower side plate which descends downwards under the action of hydraulic pressure descends to be parallel to the floors in the two containers, the two containers and the ground plane of the two containers form an integral working platform together;

after the left descending plate of the first container is connected with the right descending plate of the second container, the two containers are in a parallel state, and a conveying channel for conveying the packaging materials into a production line and conveying the products into an intelligent warehouse automatically is provided;

the two container side plates are lifted to be parallel to the top of the container under the hydraulic action and are connected with the solar panels with hydraulic lifting and inclining functions at the tops of the two containers into a whole to form a solar energy integral plate block at the tops of the two container compartments together, and the solar energy integral plate block is connected with a solar power generation device in the container to supply power to the whole set of organic fertilizer intelligent production line system;

the two wing side plates of the two containers rising upwards and the two wing side plates falling downwards are controlled to jack up and retract through the hydraulic lifting mechanism.

4. The container mobile intelligent organic fertilizer production line of claim 3, characterized in that: organic fertilizer intelligence production line system possesses at least three sets of power supply system, specifically includes solar energy power supply system, semi-trailer locomotive power engine power generation system, municipal power supply, and the intelligent power distribution cabinet who comprises three sets of power supply facilities switches mutually according to the power consumption demand of different periods.

5. The container mobile intelligent organic fertilizer production line of claim 1, which is characterized in that: two containers set up side by side and form a portable fertilizer intelligent production line work platform of container, perhaps two container afterbody butt joints and sets up and form portable fertilizer intelligent production line work platform of another container.

6. The container mobile intelligent organic fertilizer production line of claim 1, which is characterized in that: the two containers comprise a first container and a second container, the organic fertilizer intelligent production line system is respectively arranged in the two containers, more than one automatic warehouse is arranged in the second container by conveying products between the two containers through a connecting chain plate on a power roller conveyor, one side of one automatic warehouse is provided with a laboratory, the right side of the laboratory is provided with a monitoring room and is provided with a visual electronic billboard, and facilities in the laboratory and the monitoring room are in butt joint with a cloud server and a big database to monitor the production;

the laboratory control room is provided with a control touch screen, an experimental instrument, a sensor and a control cabinet, and is in butt joint with the cloud server and the large database, and the production monitoring management room is provided with a visual electronic billboard, is in butt joint with the cloud server and the large database and is used for monitoring the production process.

7. The container mobile intelligent organic fertilizer production line of claim 6, characterized in that: the top of two automatic warehouses arranged in the second container is provided with a signal acquisition mounting plate, the bottom of the signal acquisition mounting plate is provided with a robot product warehousing data acquisition interface, at least one robot is arranged in the two automatic warehouses respectively, and qualified organic fertilizer products conveyed after production in the first container is finished are transported and stacked.

8. The container mobile intelligent organic fertilizer production line of claim 6, characterized in that: the plate chain conveyor arranged in the second container packaging material warehouse is connected and communicated with the automatic bottle arranging machine, the filling machine, the cap screwing machine and the film sealing machine arranged in the first container through the plate chain conveyor belt, and the fixed support is connected into a whole through a connecting plate or a connecting rod to complete the filling process in a linkage manner.

9. The utility model provides a portable fertilizer intelligence production line of container which characterized in that: the device comprises a dry-wet separator arranged in a first container, wherein the raw materials are divided into solid raw materials and liquid raw materials after being processed by the dry-wet separator, the dry-wet separator is positioned in the middle of the whole production line, a square feed hopper is arranged on a feed inlet of the dry-wet separator, two solid discharge ports and two liquid discharge ports are arranged on a machine body, the solid discharge ports are connected with a pulverizer through a special interface, the liquid discharge ports are connected with a filter through stainless steel pipelines, and the above facilities are integrally formed through a fixed support.

10. The container mobile intelligent organic fertilizer production line of claim 9, characterized in that: the rubbing crusher export sets up moisture detector, the solid raw materials after smashing directly falls on taking baffle slope power conveyor behind the moisture detector of installing in the rubbing crusher export, take baffle slope power conveyor near the back at quick fermentation machine, meet with quick fermentation machine's feeding hopper mouth, be provided with quantitative conveyer and data acquisition interface in the feeder hopper, the outer below of quick fermentation machine feeder hopper, auxiliary material holding vessel of installation, the negative pressure quantitative conveying pipeline of connecting the quick fermentation machine feeder hopper is installed to the right below discharge gate of the jar body, the bacterial holding vessel is installed on the right of auxiliary material holding vessel, quantitative conveyer and data acquisition interface are installed to the holding vessel export.

11. The container mobile intelligent organic fertilizer production line of claim 9, characterized in that: temperature controller and quick fermentation machine operation data acquisition interface are installed on quick fermentation machine right side, temperature variation and heat preservation time in the control quick fermentation machine, gather this machine operation data, and quick fermentation machine lower extreme discharge gate links to each other with sieve separator, industry air-cooler, and the likepowder semi-manufactured goods that have processed cools off to the temperature of regulation and carries to the storage case through negative pressure pipeline, above facility through fixed bolster integrated into one piece.

12. The container mobile intelligent organic fertilizer production line of claim 11, characterized in that: install cold-blast main and temperature controller and two discharge gates in the storage case, when reaching the regulation temperature, if need make the granule, carry the granulator pelletization back through negative pressure pipeline, carry the bagging machine bagging-off of irritating through negative pressure pipeline after, install the data acquisition interface on the granulator, if do not need to make the granule, organic fertilizer powder then carries the bagging machine bagging-off of irritating through negative pressure pipeline.

13. The container mobile intelligent organic fertilizer production line of claim 9, characterized in that: the bag filling machine, the bag feeding machine, the bag sealing machine, the code spraying machine, the product detector and the data acquisition interface arranged on the 5 kinds of equipment are connected into a whole through the fixed support, and the product packaging process is completed.

14. The container mobile intelligent organic fertilizer production line of claim 9, characterized in that: the liquid discharge port of the dry-wet separator is connected with the filter by a stainless steel pipe and then connected with the buffer barrel by a stainless steel pipe, the viscosity detector and the pH detector are installed in the buffer barrel, the liquid pump is installed at the discharge port of the buffer barrel, and the stainless steel pipe for the liquid pump is connected with the feed port of the blending tank.

15. The container mobile intelligent organic fertilizer production line of claim 14, characterized in that: a heat-preservation oil delivery pipe is arranged on the right side of the blending tank and is connected with an industrial heat conduction oil heating and circulating system in the blending tank, a water inlet and outlet regulating valve is arranged below the right side, a liquid delivery pump is arranged at a central discharge port at the bottom of the blending tank, a stainless steel pipe is connected with a filling buffer tank at the top of a filling machine, a deodorant storage tank and a deodorant quantitative conveyor are arranged on the left side of the blending tank, and is connected with a batching port at the top of the blending tank by a stainless steel pipe, an auxiliary material storage tank and an auxiliary material quantitative conveyor are arranged at the right side of the blending tank, the discharge port of the mixing tank is connected with a mixing port at the top of the mixing tank, a mixer and a mixer data acquisition interface are arranged at the top of the mixing tank, a temperature controller is arranged at the top of the left side of the mixing tank, the mixing tank data acquisition interface is arranged beside the temperature controller, a viscosity detector and a PH detector are arranged in the right side of the mixing tank, and a fixed support is arranged above the mixing tank and connected into a whole.

16. The container mobile intelligent organic fertilizer production line of claim 15, characterized in that: chain plate conveyer belts on the chain plate conveyer penetrate through a film sealing machine to be linked with a carton unpacking machine, a drop-out packing machine, a rodless cylinder lifter, a packing integrated machine and an ink-jet printer into a whole by connecting plates or connecting rods by adopting a fixed support to complete the carton packing process after liquid organic fertilizer filling and bottling.

17. The container mobile intelligent organic fertilizer production line of claim 10, characterized in that: the automatic cleaning system is provided with an external water pipe and a standby water pump, and can be externally connected with a tap water pipeline and suck other non-tap water to finish the cleaning work of equipment after the production of liquid organic fertilizer.

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