CN211517522U - Automatic screw capping equipment - Google Patents
Automatic screw capping equipment Download PDFInfo
- Publication number
- CN211517522U CN211517522U CN201922134612.0U CN201922134612U CN211517522U CN 211517522 U CN211517522 U CN 211517522U CN 201922134612 U CN201922134612 U CN 201922134612U CN 211517522 U CN211517522 U CN 211517522U
- Authority
- CN
- China
- Prior art keywords
- bottle
- chuck
- servo motor
- air chuck
- capping apparatus
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims abstract description 24
- 230000008878 coupling Effects 0.000 claims abstract description 12
- 238000010168 coupling process Methods 0.000 claims abstract description 12
- 238000005859 coupling reaction Methods 0.000 claims abstract description 12
- 230000001360 synchronised effect Effects 0.000 claims description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 claims description 4
- 239000000741 silica gel Substances 0.000 claims description 4
- 229910002027 silica gel Inorganic materials 0.000 claims description 4
- 239000002699 waste material Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 3
- 230000001965 increasing effect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 2
- 239000004278 EU approved seasoning Substances 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000002337 anti-port Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Landscapes
- Sealing Of Jars (AREA)
Abstract
The utility model aims at providing a can reduce staff intensity of labour, reduce the human cost, improve production efficiency, can let just fully tighten between bottle and the bottle lid again, avoid screwing up excessively or screw up the not enough automatic equipment of screwing up lid. The utility model discloses a board, rotary mechanism and manipulator, rotary mechanism sets up on the board, rotary mechanism includes drive assembly and chuck subassembly, the chuck subassembly includes air chuck and shaft coupling, air chuck is connected with the rotation end of shaft coupling, drive assembly includes servo motor and servo driver, servo driver and servo motor electric connection, air chuck is connected with the servo motor transmission, when a bottle presss from both sides tightly on air chuck's a plurality of clamping jaw, manipulator centre gripping bottle lid is removed the top of bottle and is matched with the bottle lid and bottle, air chuck drives the bottle rotation. The utility model discloses be applied to the product assembly field.
Description
Technical Field
The utility model discloses be applied to the product assembly field, in particular to automatic screw capping equipment.
Background
With the development of social economy and the improvement of the living standard of people, bottled commodities such as mineral water, beverages, seasonings and the like are increasing day by day. Therefore, in order to meet the production requirements, automatic cap screwing equipment is used for replacing manual cap screwing removal in the bottle production process, so that the bottle cap is in threaded fit with the bottle body, and the production efficiency and the production benefit are greatly improved.
There is a chinese patent with publication number 206328124U at present, it discloses a can not only reduce staff's intensity of labour, can also improve work efficiency's spiral cover machine, it includes elevating gear, clamping mechanism, drive arrangement and manipulator, when needing to screw the lid, place the bottle on elevating gear's flat board, then press from both sides tight bottle through clamping mechanism, control flat board rebound through the lift power portion, until bottle lid and the manipulator on the bottle contact each other, then the manipulator can press from both sides tight bottle lid, finally drive the manipulator through drive arrangement and rotate and can screw the bottle lid on the bottle. However, in the process of driving the manipulator to rotationally tighten the bottle cap by the driving device, the required number of rotation turns is different because the specifications of threads between the bottle bodies and the bottle caps of different products are different, and if the number of rotation turns is too large, the bottle bodies and the bottle caps can be damaged due to too large torque; if the number of turns is too small, the bottle body and the bottle cap are not in complete threaded fit, so that the bottle body and the bottle cap cannot be screwed completely. If can design one kind and reduce staff intensity of labour, reduce the human cost, improve production efficiency, can let just fully tighten between bottle and the bottle lid again, avoid screwing up excessively or screwing up the automatic equipment of covering, then can solve above-mentioned problem well.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that overcome prior art not enough, provide one kind and can reduce staff intensity of labour, reduce the human cost, improve production efficiency, can let just fully tighten between bottle and the bottle lid again, avoid screwing up excessively or screw up the not enough automatic equipment of screwing up the lid.
The utility model adopts the technical proposal that: the utility model discloses a board, rotary mechanism and manipulator, rotary mechanism sets up on the board, rotary mechanism includes drive assembly and chuck subassembly, the chuck subassembly includes pneumatic chuck and shaft coupling, pneumatic chuck with the rotation end of shaft coupling is connected, drive assembly includes servo motor and servo driver, servo driver with servo motor electric connection, pneumatic chuck with the servo motor transmission is connected, and is pressed from both sides tightly when a bottle presss from both sides tight on pneumatic chuck's a plurality of clamping jaw, manipulator centre gripping bottle lid is removed the top of bottle and is cooperateed the bottle lid with the bottle, pneumatic chuck drives the bottle rotation.
By the above scheme, air chuck is simple structure not only, simple to operate, and the dynamics of centre gripping is big moreover, and the centre gripping precision is high, therefore the bottle can very stably centre gripping on air chuck's clamping jaw, move the top of bottle and cooperate bottle lid through manipulator centre gripping bottle lid, then servo motor can drive air chuck antiport a plurality of rings earlier, guarantee that the screw thread between bottle and the bottle lid corresponds the cooperation, drive air chuck forward rotation at last again, reach the state of screwing up until complete screw-thread fit between bottle and the bottle lid, consequently pass through the utility model discloses screw up each other between bottle and the bottle lid, realized replacing artifical manual work with mechanical automation, not only greatly reduced staff's working strength, reduced the human cost, improved production efficiency and productivity effect widely moreover. Simultaneously, because servo motor and servo driver electric connection, at the in-process that bottle and bottle lid constantly screwed up, load moment constantly increases so that servo motor's slew velocity can become more and more slow, and servo motor's electric current can increase automatically, when servo driver detected this servo motor and has reached the maximum current value that the preset was good, then bottle and bottle lid just fully screwed up this moment to avoid screwing up excessively or not enough, guaranteed the cooperation quality between bottle and the bottle lid.
Further, the coupler with be provided with driven gear between the air chuck, driven gear with the rotation end of coupler is connected, the air chuck is fixed driven gear is last, the last driving gear that is provided with of servo motor, the driving gear with servo motor transmission is connected, the driving gear with driven gear meshes mutually. Therefore, the pneumatic chuck and the servo motor adopt a gear transmission mode, so that the servo motor indirectly drives the pneumatic chuck to rotate. The gear transmission mode not only has accurate transmission and high transmission efficiency, but also has compact structure, strong reliability and long service life.
Further, rotary mechanism is still including the bottom plate, drive assembly with the chuck subassembly all sets up on the bottom plate, be provided with slide rail and synchronous belt drive device on the board, synchronous belt drive device is located the below of bottom plate and the bottom plate with synchronous belt drive device transmission is connected, bottom plate sliding fit is in on the slide rail. Therefore, after the bottle body and the bottle cap are assembled, the rotating mechanism can be in sliding fit with the sliding rail to move a product to the next procedure under the transmission action of the synchronous belt transmission device, and the rotating mechanism is moved again to reset after the next procedure is completed.
Furthermore, still be provided with two pair correlation formula sensors on the board, every pair the correlation formula sensor includes transmitter and receiver, the signal output part of transmitter with the signal output part of receiver sets up relatively, bottle and bottle lid all set up the transmitter with between the receiver. Therefore, the machine table is provided with two dual-correlation sensors, wherein one dual-correlation sensor is used for detecting whether the bottle body is placed on the pneumatic chuck, and the other dual-correlation sensor is used for detecting whether the bottle cap is matched on the bottle body. If the infrared signal sent by the emitter is shielded by the bottle body or the bottle cap, the bottle body is proved to be placed on the pneumatic chuck or the bottle cap is proved to be matched on the bottle body.
Further, still be provided with linear electric motor on the board before the manipulator centre gripping bottle, the bottle is placed linear electric motor's expansion end. Therefore, before the manipulator clamps the bottle, the bottle is placed at the movable end of the linear motor, so that the movable end of the linear motor can continuously convey the bottle through reciprocating motion, the continuity of automatic production is guaranteed, and the production efficiency is improved.
Still further, a protective cover is arranged on the periphery of the driving gear and the driven gear. Therefore, the periphery of the driving gear and the driven gear is provided with the protective covers, foreign matters can be prevented from falling on the driving gear or the driven gear, and therefore the reduction of transmission efficiency or incapability of transmission between the driving gear and the driven gear is prevented.
Still further, the up end of safety cover is provided with sweeps a yard rifle, sweep the signal output part of yard rifle and relative setting of the bar code on the bottle. Therefore, the bar code on the bottle body is detected by the bar code scanning gun, the accuracy of the bottle body model can be guaranteed, and the bottle body and the bottle cap are prevented from being matched wrongly.
Still further, the inboard of a plurality of the clamping jaw all is provided with anti-skidding silica gel. Therefore, the anti-skidding silica gel is arranged on the inner sides of the plurality of clamping jaws of the pneumatic chuck, so that the clamping jaws can be ensured to clamp the bottle body more firmly, and the phenomenon that the bottle body slips and the quality of the bottle body needs to be assembled in the process of thread matching of the bottle body and the bottle cap is avoided.
Still further, the machine station is provided with a waste rack at one end far away from the rotating mechanism. It can be seen from this that when rotary mechanism passes through the slide rail and moves the other end of board, if there is the problem with the product on the air chuck, then can place this product temporarily on the useless frame.
Drawings
Fig. 1 is a perspective view of the present invention;
fig. 2 is a perspective view of the rotation mechanism.
Detailed Description
As shown in fig. 1 and fig. 2, in this embodiment, the utility model discloses a board 1, rotary mechanism 2 and manipulator, rotary mechanism 2 sets up on the board 1, rotary mechanism 2 includes drive assembly and chuck subassembly 4, chuck subassembly 4 includes air chuck 5 and shaft coupling 6, air chuck 5 with the rotation end of shaft coupling 6 is connected, drive assembly includes servo motor 3 and servo driver, servo driver with servo motor 3 electric connection, air chuck 5 with servo motor 3 transmission is connected, and when a bottle presss from both sides tightly when on air chuck 5's a plurality of clamping jaw, a manipulator centre gripping bottle lid moves the top of bottle and cooperatees bottle lid and bottle, air chuck 5 drives the bottle rotation.
In this embodiment, the shaft coupling 6 with be provided with driven gear 8 between the air chuck 5, driven gear 8 with the rotation end of shaft coupling 6 is connected, air chuck 5 is fixed on driven gear 8, be provided with driving gear 7 on the servo motor 3, driving gear 7 with servo motor 3 transmission is connected, driving gear 7 with driven gear 8 meshes mutually.
In this embodiment, the rotating mechanism 2 further includes a bottom plate 9, the driving assembly and the chuck assembly 4 are all disposed on the bottom plate 9, the machine table 1 is provided with a slide rail 10 and a synchronous belt transmission device, the synchronous belt transmission device is located below the bottom plate 9 and the bottom plate 9 is in transmission connection with the synchronous belt transmission device, and the bottom plate 9 is in sliding fit on the slide rail 10.
In this embodiment, the machine table 1 is further provided with two dual-correlation sensors 12, each dual-correlation sensor 12 includes a transmitter 13 and a receiver 14, a signal output end of the transmitter 13 is opposite to a signal output end of the receiver 14, and the bottle body and the bottle cap are both arranged between the transmitter 13 and the receiver 14.
In this embodiment, the machine table 1 is further provided with a linear motor 15, and before the manipulator clamps the bottle, the bottle is placed at the movable end of the linear motor 15.
In the present embodiment, a protective cover 16 is provided around the driving gear 7 and the driven gear 8.
In this embodiment, the up end of safety cover 16 is provided with sweeps yard rifle 17, sweep the relative setting of bar code on signal output part and the bottle of yard rifle 17.
In this embodiment, a plurality of the inboard of clamping jaw all is provided with anti-skidding silica gel.
In this embodiment, the machine table 1 is provided with a waste rack 18 at an end far away from the rotating mechanism 2.
In this embodiment, the working principle of the present invention is as follows:
firstly, a bottle body is placed at the movable end of the linear motor 15, after the bottle body is moved to a designated position by the movable end of the linear motor 15, the bottle body is clamped on the pneumatic chuck 5 by the manipulator, the bottle body is clamped by the clamping jaws of the pneumatic chuck 5, then the bottle cover is clamped above the bottle body by the manipulator and matched with the bottle body, the pneumatic chuck 5 is indirectly driven by the servo motor 3 to reversely rotate for a plurality of circles under the transmission action between the driving gear 7 and the driven gear 8, the corresponding matching of threads between the bottle body and the bottle cover is ensured, and finally the pneumatic chuck 5 is driven by the servo motor 3 to forwardly rotate through the gear transmission until the bottle body and the bottle cover are mutually screwed. Because the servo motor 3 is electrically connected with the servo driver, in the process of continuously screwing the bottle body and the bottle cap, the load moment is continuously increased so that the rotating speed of the servo motor 3 becomes slower and slower, the current of the servo motor 3 can be automatically increased, and when the servo driver detects that the servo motor 3 reaches the preset maximum current value, the bottle body and the bottle cap are just fully screwed at the moment, so that excessive screwing or insufficient screwing is avoided, and the matching quality between the bottle body and the bottle cap is ensured. After the bottle body and the bottle cap are screwed, the rotating mechanism 2 is in sliding fit with the sliding rail 10 under the action of the synchronous belt transmission device, so that the bottle body is moved to the other end of the machine table 1 to perform the next procedure, and if an abnormal problem occurs to a product on the pneumatic chuck 5, the product can be temporarily placed on the waste rack 18.
Claims (9)
1. An automatic screw capping device is characterized in that: it comprises a machine table (1), a rotating mechanism (2) and a manipulator, wherein the rotating mechanism (2) is arranged on the machine table (1), the rotating mechanism (2) comprises a driving assembly and a chuck assembly (4), the chuck assembly (4) comprises a pneumatic chuck (5) and a coupling (6), the pneumatic chuck (5) is connected with the rotating end of the coupling (6), the driving component comprises a servo motor (3) and a servo driver, the servo driver is electrically connected with the servo motor (3), the pneumatic chuck (5) is in transmission connection with the servo motor (3), when a bottle presss from both sides tightly when a plurality of clamping jaw of air chuck (5) is gone up, manipulator centre gripping a bottle lid moves the top of bottle and cooperatees bottle lid and bottle, air chuck (5) drive the bottle rotatory.
2. An automatic capping apparatus according to claim 1, wherein: shaft coupling (6) with be provided with driven gear (8) between air chuck (5), driven gear (8) with the rotation end of shaft coupling (6) is connected, air chuck (5) are fixed on driven gear (8), be provided with driving gear (7) on servo motor (3), driving gear (7) with servo motor (3) transmission is connected, driving gear (7) with driven gear (8) mesh mutually.
3. An automatic capping apparatus according to claim 1, wherein: rotary mechanism (2) still including bottom plate (9), drive assembly with chuck subassembly (4) all set up on bottom plate (9), be provided with slide rail (10) and synchronous belt drive device on board (1), synchronous belt drive device is located the below of bottom plate (9) and bottom plate (9) with synchronous belt drive device transmission is connected, bottom plate (9) sliding fit is in on slide rail (10).
4. An automatic capping apparatus according to claim 1, wherein: the machine table (1) is further provided with two dual-correlation sensors (12), each dual-correlation sensor (12) comprises a transmitter (13) and a receiver (14), the signal output end of the transmitter (13) and the signal output end of the receiver (14) are arranged oppositely, and a bottle body and a bottle cap are arranged between the transmitter (13) and the receiver (14).
5. An automatic capping apparatus according to claim 1, wherein: the machine table (1) is further provided with a linear motor (15), and before the manipulator clamps the bottle body, the bottle body is placed at the movable end of the linear motor (15).
6. An automatic capping apparatus according to claim 2, wherein: and protective covers (16) are arranged on the peripheries of the driving gear (7) and the driven gear (8).
7. An automatic capping apparatus according to claim 6, wherein: the up end of safety cover (16) is provided with sweeps yard rifle (17), sweep the relative setting of bar code on signal output part and the bottle of yard rifle (17).
8. An automatic capping apparatus according to claim 1, wherein: a plurality of the inboard of clamping jaw all is provided with anti-skidding silica gel.
9. An automatic capping apparatus according to claim 3, wherein: and a waste rack (18) is arranged at one end of the machine table (1) far away from the rotating mechanism (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922134612.0U CN211517522U (en) | 2019-12-03 | 2019-12-03 | Automatic screw capping equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922134612.0U CN211517522U (en) | 2019-12-03 | 2019-12-03 | Automatic screw capping equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211517522U true CN211517522U (en) | 2020-09-18 |
Family
ID=72444714
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922134612.0U Expired - Fee Related CN211517522U (en) | 2019-12-03 | 2019-12-03 | Automatic screw capping equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211517522U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114291776A (en) * | 2021-12-28 | 2022-04-08 | 常州市泰瑞包装科技有限公司 | Double-screw bottle cap screwing machine and cap screwing method |
| CN115285908A (en) * | 2022-08-25 | 2022-11-04 | 上海北裕分析仪器股份有限公司 | Bottle cap screwing device and screwing method thereof |
-
2019
- 2019-12-03 CN CN201922134612.0U patent/CN211517522U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114291776A (en) * | 2021-12-28 | 2022-04-08 | 常州市泰瑞包装科技有限公司 | Double-screw bottle cap screwing machine and cap screwing method |
| CN115285908A (en) * | 2022-08-25 | 2022-11-04 | 上海北裕分析仪器股份有限公司 | Bottle cap screwing device and screwing method thereof |
| CN115285908B (en) * | 2022-08-25 | 2024-04-23 | 上海北裕分析仪器股份有限公司 | Bottle cap screwing device and screwing method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN211517522U (en) | Automatic screw capping equipment | |
| CN207932610U (en) | A kind of screw drive multijaw coordinated type clamp system | |
| CN205032915U (en) | Auto steering ware component Assembly screws up machine | |
| CN109202443B (en) | Automatic assembly equipment that air conditioner top cap was constituteed | |
| CN109534254B (en) | Automatic cap screwing production line of packaging bottle robot | |
| CN102269600A (en) | Turnover mechanism | |
| CN103787078A (en) | Automatic feeding device of heating furnace | |
| CN203899955U (en) | Mechanism for detecting qualification of product installation | |
| CN106826165A (en) | Kettle body and upper connector automatic assembling machine | |
| CN114974862B (en) | Electronic transformer processing and manufacturing platform | |
| CN202002665U (en) | Turnover structure | |
| CN212350019U (en) | Punching machine with safety structure | |
| CN107309919B (en) | Betel nut fully-automatic production device | |
| CN107350576A (en) | A kind of multithreading automatic tapping device | |
| CN210340275U (en) | A screw capping system for wide-mouth plastic thread lid | |
| CN218874313U (en) | Heating tooth aligning mechanism for intermediate shaft teeth | |
| CN109724991B (en) | Rail type automatic detection device for penicillin bottle lamp inspection machine | |
| CN203649839U (en) | Worm assembling machine | |
| CN105455409A (en) | Loading and unloading and separating processing device based on toothbrush | |
| CN203848981U (en) | Sealing detector | |
| CN115570516A (en) | Electric-drive self-adaptive centering servo clamping system | |
| CN210213944U (en) | 5G communication product side presss from both sides formula turning device | |
| CN104493477A (en) | Automatic screwing machine for light tubes | |
| CN214136083U (en) | Flexible paw for grabbing electro-hydraulic valve for mining equipment | |
| CN116728023A (en) | Flexible press-fitting device of steering knuckle sealing ring based on six-axis robot |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200918 |