CN211441623U

CN211441623U - Printing and packaging integrated machine

Info

Publication number: CN211441623U
Application number: CN201921440340.0U
Authority: CN
Inventors: 迟建; 张逸超; 武小波; 王德亮; 杨磊; 孔峰; 高世学
Original assignee: Qufute Neon Electronics Technology Co ltd
Current assignee: Qufute Neon Electronics Technology Co ltd
Priority date: 2019-07-03
Filing date: 2019-08-30
Publication date: 2020-09-08
Anticipated expiration: 2029-08-30
Also published as: CN110421982A; CN110421982B

Abstract

Print encapsulation all-in-one, including mount pad, printer, card base material case and welding station, printer and welding station set up respectively in the both ends position of mount pad, and the card base material case is located between printer and the welding station, is equipped with the turnover station between printer and card base material case, is equipped with the location station between card base material case and the welding station. The utility model has the advantages of: a print encapsulation all-in-one under the prerequisite of guaranteeing operating mass with rated load, enlarged the application scope of whole device, improved the efficiency of production operation.

Description

Printing and packaging integrated machine

Technical Field

The utility model belongs to the technical field of various certificate card preparation techniques and specifically relates to a print encapsulation all-in-one.

Background

In the manufacturing process of various cards, printing and packaging are two more important processes, printing is to print personal identity information on an upper bottom film respectively, packaging is to bind printed films and card bases together, the current processing technology is to print and package the printed films respectively and independently, a plurality of films need to be printed continuously firstly and then placed in a pre-positioned carton, each film is grabbed respectively during packaging, but static electricity exists between the printed films, the adjacent films are difficult to separate when the printed films are grabbed, the films printed simultaneously are easy to bend after being placed ten times, later positioning and identification are affected, the efficiency of the pre-packaging process is low, and the success rate of automatic packaging is affected.

SUMMERY OF THE UTILITY MODEL

In order to solve the problems, an object of the utility model is to provide a print encapsulation all-in-one will print and encapsulate two processes and merge and accomplish together, do not have the electrostatic separation problem of membrane, print and encapsulate the process and go on in step, the membrane that comes out from the printer will encapsulate at once, can not produce the crooked later stage location that influences and discernment, practices thrift manpower and equipment cost, improves whole encapsulation efficiency.

The utility model provides a technical scheme that its technical problem adopted is: the utility model relates to a printing and packaging integrated machine, which comprises a mounting seat, a printer, a card base material box and a welding station, wherein the printer and the welding station are respectively arranged at the two ends of the mounting seat, the card base material box is arranged between the printer and the welding station, a turnover station is arranged between the printer and the card base material box, a positioning station is arranged between the card base material box and the welding station, a finished product box is arranged at the position of one side of the welding station, a recovery station is arranged at one side of the bottom of the welding station, the printer, the turnover station, the card base material box, the positioning station, the welding station and the finished product box are all arranged on the same mounting straight line and are parallel to the mounting straight line, a first cross slide rail, a second cross slide rail and a third cross slide rail which are driven by a servo motor are arranged at the rear side of the mounting seat, the first mechanical hand is arranged on the first cross slide rail, the, the third manipulator is installed on the thirty-first slide rail, the first suction disc is installed on each manipulator, the manipulators can move in the length direction and the vertical direction of the installation base, the first manipulator can move between the printer and the turnover station, the second manipulator can move between the turnover station, the card base material box and the positioning station, and the third manipulator can move between the positioning station and the welding station.

Furthermore, a paper outlet platform is installed on the printer and comprises a positioning frame, a paper inlet is formed in one end of the positioning frame and matched with the paper outlet of the printer, a first installation frame is fixedly connected to the upper portion of the paper inlet, a pressing plate is hinged to the first installation frame through a fixing shaft, a wedge-shaped positioning plate is arranged at the rear end of the pressing plate, a first spring is installed between the wedge-shaped positioning plate and the paper inlet, the first spring always tends to enable the wedge-shaped positioning plate to be away from the paper inlet, a second installation frame is fixedly installed on the rear side of the first installation frame corresponding to the position of the wedge-shaped positioning plate, a positioning guide rod is coaxially installed on the second installation frame, a positioning baffle is arranged on the periphery of the positioning guide rod in the second installation frame, a second spring is arranged between the positioning baffle and the second installation frame, and always has a tendency that one end of the positioning guide rod contacts the wedge-shaped positioning plate and enables the wedge-, corresponding to the other end position of positioning guide rod, fixed mounting has the electro-magnet on the paper feed mouth, the electro-magnet can attract positioning guide rod under the on-state and be close to overcome the elasticity of second spring, make positioning guide rod and wedge locating plate separation, the both sides position department of clamp plate front end all is equipped with the pinch roller, and corresponding to the position of pinch roller, be equipped with the roll axis at positioning frame's tip, coaxial arrangement has two gyro wheels corresponding with the pinch roller position on the roll axis, the roll axis passes through the gear train and links to each other with the output shaft of first motor, first motor fixed mounting is in one side position department of positioning frame paper feed mouth is close positioning frame's one end and is installed paper head detection photoelectric switch, and the one end that is close the paper feed mouth at positioning frame is installed paper tail detection photoelectric switch

Furthermore, the bottom plate of the positioning frame is composed of a multilayer structure, the bottommost layer is a metal bottom plate, the upper side of the metal bottom plate is a light guide glass layer, light emitting strips are arranged around the light guide glass layer, the upper side of the light guide glass layer is a uniform light glass layer, and the upper side of the uniform light glass layer is a transparent glass layer.

Further, a second suction cup is installed at the bottom of the turnover station, and a suction nozzle of the second suction cup is located on the surface of the turnover station.

Further, card base-material box includes first box, and first box setting is on the mount pad, the second motor is installed to the bottom of first box, and the vertical first lead screw that is equipped with on the side of first box, the second motor passes through the first lead screw of drive mechanism drive and rotates, first nut is installed in the cooperation on the first lead screw, fixed first mounting panel on the first nut, the equal vertical first backup pad that is equipped with of both sides position department of first mounting panel, corresponding to the first backup pad of both sides, seted up vertical first rectangular groove on the side of first box, inside first backup pad got into first box via first rectangular groove, the board was laid to the card base is installed jointly on the upper portion of two first backup pads, and the second motor starts the ability to drive the card base and lays the board and reciprocate in first box.

Furthermore, a support is arranged on the side face, where the first lead screw is installed, of the first box body, two vertical plates are vertically arranged on the installation seat corresponding to positions on two sides of the support, two guide pillars are arranged between the two vertical plates side by side, a moving block is installed on each guide pillar in a matched mode, the moving block is fixedly installed on the support, an air cylinder is fixedly installed on the support, a piston rod of the air cylinder is fixedly installed on each vertical plate, a position, corresponding to the position, where the base is placed, of the base is clamped, and a vision acquisition system is further installed on the upper portion of the base clamping box.

Furthermore, the positioning station comprises a first base plate, a second base plate, a third base plate and a positioning mounting plate, a fourth motor is mounted at the bottom of the first base plate, a third lead screw is mounted at the upper part of the first base plate, the fourth motor is connected with the third lead screw through a transmission belt, a third nut is mounted on the third lead screw in a matching manner, the third nut is fixedly mounted at the bottom of the second base plate, first slide rails are arranged on the first base plate side by side at the positions of two sides of the third lead screw, a first slide block matched with the first slide rails is mounted at the bottom of the second base plate, a fifth motor and a fourth lead screw are fixedly mounted at one side of the second base plate, the fourth lead screw and the third lead screw are vertically arranged, the fifth motor is connected with the fourth lead screw through the transmission belt, a fourth nut is mounted on the fourth lead screw in a matching manner, a first rotating shaft is vertically arranged on the fourth nut, and the first rotating shaft is mounted at one end position in the rotating connecting piece through a bearing, a second rotating shaft is arranged at the position of the other end of the rotating connecting piece through a bearing, the second rotating shaft is fixedly arranged at the bottom of a third base plate, a second sliding rail is arranged between a fifth motor and a fourth screw rod, a second sliding block matched with the second sliding rail is arranged at the bottom of a fourth nut, a rotating shaft is vertically arranged at the position of the other side of the second base plate and is positioned between the second base plate and the third base plate, a sixth motor is arranged at the bottom of the third base plate, a fifth screw rod is arranged on the third base plate and is vertically arranged with the third screw rod, the sixth motor is connected with the fifth screw rod through a transmission belt, a fifth nut is arranged on the fifth screw rod in a matching way, the fifth nut is fixedly arranged at the bottom of a positioning and placing plate and corresponds to the position of the fifth screw rod, a third sliding rail is arranged on the third base plate, and a third sliding block matched with the third sliding rail is arranged at the bottom of the positioning and placing, proximity switches are arranged between the first substrate and the second substrate, between the second substrate and the third substrate and between the third substrate and the positioning and placing plate, and a laser detection probe is arranged on the third manipulator.

Further, the welding station comprises a welding platform, two card-out belts are arranged on the welding platform side by side, the card-out belts are driven to convey finished products on the welding station into a finished product box, welding devices are arranged at two ends of the welding platform and comprise a double-end cylinder, a first mounting block is fixedly mounted on an output shaft at the upper end of the double-end cylinder, a second mounting block is fixedly mounted on an output shaft at the lower end of the double-end cylinder, two ends of the first mounting block are connected with an upper welding head through first guide rods, the upper welding head can move up and down along the first guide rods, a third spring is mounted on the periphery of the first guide rods between the upper welding head and the first mounting block, a lower welding head is hinged to the middle position of the second mounting block, second guide rods are vertically arranged at two sides of the second mounting block, guide sleeves matched with the second guide rods are arranged at two sides of the bottom end of the lower welding head, and a fourth spring is arranged on the periphery of the guide sleeve and is positioned between the lower welding head and the second mounting block.

Furthermore, the finished product box is connected with the welding station through a conveying plate which is obliquely arranged, the finished product box comprises a second box body, the second box body is fixedly arranged at one end of the mounting seat, the bottom of the second box body is provided with a third motor, a second lead screw is vertically arranged on the side surface of the second box body, the third motor drives the second lead screw to rotate through a transmission mechanism, a second nut is arranged on the second screw rod in a matching way, a second mounting plate is fixedly arranged on the second nut, second support plates are vertically arranged at the two sides of the second mounting plate, corresponding to the second supporting plates on two sides, a vertical second long strip groove is formed in the side face of the second box body, the second supporting plates enter the second box body through the second long strip groove, the finished product placing plates are installed on the upper portions of the two second supporting plates together, and the third motor is started to drive the finished product placing plates to move up and down in the second box body.

The utility model has the advantages of: a print encapsulation all-in-one, will print and encapsulate two processes and merge and accomplish together, fundamentally avoids membrane separation and membrane scheduling problem that curls, practices thrift manpower and equipment cost, improves whole encapsulation efficiency. The film that goes out on the printer can guarantee to print out accurately falls the assigned position that the manipulator snatched, also can level and smooth the absorption location with the film on the turnover station, card base workbin can be under the prerequisite of using same set of positioner, fix a position and snatch to different types of card base, the last film that the card was certified to the location station can be in proper order, card base and basement membrane carry out the location operation, in order to ensure follow-up welding jobs's normal work, can adapt to the welding of different thickness card bases automatically through the spring between the upper and lower bonding tool on the welding station, under the prerequisite of guaranteeing operating mass, the application scope of whole device has been enlarged, the efficiency of production operation has been improved.

Drawings

Fig. 1 is a schematic diagram of a three-dimensional structure of the present invention;

FIG. 2 is a schematic diagram of the structure of the present invention;

FIG. 3 is a three-dimensional perspective view of the sheet delivery platform;

FIG. 4 is a front view of the exit platform;

FIG. 5 is a left side view of FIG. 4;

FIG. 6 is an enlarged partial view of the view from the direction A in FIG. 4;

FIG. 7 is a sectional view taken along line B-B of FIG. 4;

FIG. 8 is a schematic view of the paper output platform in operation;

FIG. 9 is a schematic view of the structure of the bottom plate of the paper output platform;

FIG. 10 is a schematic structural view of a turnaround station;

FIG. 11 is a schematic three-dimensional structure of a card base bin;

FIG. 12 is a front view of the card base bin;

FIG. 13 is a left side view of FIG. 12;

FIG. 14 is a cross-sectional view taken along line C-C of FIG. 12;

FIG. 15 is a schematic view of a card base material box of the present invention adapted to different types of card bases;

FIG. 16 is a schematic view of the positioning station;

FIG. 17 is a front view of the positioning station

FIG. 18 is a right side view of FIG. 17;

FIG. 19 is a sectional view taken along line D-D in FIG. 18;

FIG. 20 is a sectional view taken along line E-E in FIG. 18;

FIG. 21 is a schematic view of a welding station;

FIG. 22 is a sectional view taken along line F-F in FIG. 21;

FIG. 23 is a sectional view taken along line G-G in FIG. 21;

FIG. 24 is a schematic three-dimensional perspective of a finished bin;

FIG. 25 is a front view of the product bin;

FIG. 26 is a left side view of FIG. 25;

fig. 27 is a sectional view taken along line H-H in fig. 25.

In the figure, 1, a mounting seat 2, a printer 3, a base material box 4, a welding station 5, a turnover station 6, a positioning station 7, a finished product box 8, a recovery station 9, a first cross slide rail 10, a second cross slide rail 11, a first cross slide rail 12, a first manipulator 13, a second manipulator 12, a third manipulator 14, a first suction cup 16, a paper inlet 17, a first mounting frame 18, a pressing plate 20, a first spring 22, a second mounting frame 23, a positioning guide rod 24, a positioning baffle 25, a second spring 26, an electromagnet 27, a rolling shaft 29, a roller 30, a first motor 31, a metal bottom plate 32, a light-homogenizing glass layer 35, a light-emitting strip 34, a transparent glass layer 36, a first box 38, a first lead screw 39, a first mounting plate 41, a first support plate 42, a first long strip groove 43, a support plate 44, a riser 46, a guide column 47 System 50 assembly welding platform 51 out-of-card belt 52 double-head cylinder 53 first mounting block 54 second mounting block 55 welding head 56 lower welding head 57 second guide bar 58 guide sleeve 59 fourth spring 60 conveying plate 61 second box 62 third motor 63 second lead screw 64 second nut 65 second mounting plate 66 second support plate 67 second long strip groove 68 finished product placing plate 69 third spring 70 first guide bar 71 second motor 72 paper head detection photoelectric switch 73 paper tail detection photoelectric switch 74 first base plate 75 second base plate 76 third base plate 77 positioning placing plate 78 fourth motor 79 third lead screw 80 third nut 81 first slide rail 82 first slide block 83 fifth motor 84 fourth lead screw 85 fourth nut 86 first pivot 87 rotary connecting piece 88 second pivot 89 second slide rail 90 second slide 91 rotation shaft 92 sixth motor 93 fifth lead screw 94 third slide rail 95 The slider 96 approaches the switch 97 and the laser detection probe 98 positions the frame 99 for the fifth nut.

Detailed Description

A print encapsulation all-in-one, as shown in fig. 1, including mount pad 1, printer 2, card base material case 3 and welding station 4. Printer 2 and welding station 4 set up respectively in the both ends position of mount pad 1, and printer 2 is used for printing identity information to the card on the basement membrane, and welding station 4 then will print after good and carry out the welding machine between basement membrane and the card base and fix to obtain the card finished product. Card base workbin 3 is located between printer 2 and welding station 4 for the provision of card base in the manufacturing process is equipped with turnover station 5 between printer 2 and card base workbin 3, so that deposit the last membrane and the basement membrane of printing out temporarily, is equipped with location station 6 between card base workbin 3 and the welding station 4, is used for in proper order to basement membrane, card base and the location of last membrane, in order to guarantee follow-up welding jobs's normal clear. Welding station 4's one side position department installs finished product case 7 for hold the finished product certificate card that the welding was accomplished, welding station 4 one side of bottom still is equipped with recovery station 8, is used for collecting material such as last membrane, card base and basement membrane that can't accurately accomplish the location.

The printer 2, the turnover station 5, the card base material box 3, the positioning station 6, the welding station 4 and the finished product box 7 are all positioned on the same installation straight line, as shown in fig. 2, the installation straight line is parallel to the installation straight line, a first cross slide rail 9, a second cross slide rail 10 and a third cross slide rail 11 which are driven by a servo motor are arranged on the rear side of the installation base 1, a first mechanical hand 12 is arranged on the first cross slide rail 9, a second mechanical hand 13 is arranged on the second cross slide rail 10, a third mechanical hand 14 is arranged on the third cross slide rail 11, first suction discs 15 are arranged on the mechanical hands and used for adsorbing a bottom film, a top film or a card base to carry out the transfer among the stations, the mechanical hands can move along the length direction and the vertical direction of the installation base 1, wherein the first mechanical hand 12 can move between the printer 2 and the turnover station 5, the second mechanical hand 13 can move among the turnover station 5, the card base material box 3 and the positioning, the third robot 14 is movable between the positioning station 6 and the welding station 4.

When the printing and packaging integrated machine is used for manufacturing the certificate card, the equipment is started, the printer 2 firstly prints out a bottom film, when the printer 2 detects that the film is formed, the first mechanical arm 12 is started to transfer the bottom film from the printer 2 to the turnover station 5, meanwhile, the printer 2 starts to print the film after the bottom film is removed after the film is detected, after the film is detected on the turnover station 5, the second mechanical arm 13 is started to transfer the bottom film from the turnover station 5 to the positioning station 6, on the positioning station 6, the laser detection mechanism detects the positioning mark on the bottom film, then the three-coordinate positioning is carried out on the bottom film, so that the bottom film is coincided with the preset position, after the positioning is finished, the third mechanical arm 14 is started to transfer the bottom film from the positioning station 6 to the welding station 4, when the bottom film is separated from the positioning station 6, the second mechanical arm 13 picks the card base from the card base box 3 and places the card base on the positioning station 6, after the positioning of the card base is finished, the card base is transferred to the welding station 4 by the third mechanical hand 14, after the film coating and printing are finished, the card base is grabbed and placed on the turnover station 5 by the first mechanical hand 12, when the card base is separated from the positioning station 6, the second mechanical hand 13 grabs and transfers the upper film on the turnover station 5 to the positioning station 6, after the positioning of the upper film is finished, the third mechanical hand 14 transfers the upper film to the welding station 4, after the bottom film, the clamping base and the top film are placed on the welding station 4, the welding operation is carried out, the cards are taken out after the welding operation is finished and fall into the finished product box 7, if the materials such as the top film, the clamping base and the bottom film which can not be accurately positioned on the positioning station 6 can be grabbed and taken down by the third manipulator 14 and moved to the welding station 4, but at this time the welding station 4 does not perform welding operation but feeds the material which cannot be accurately positioned into the recycling station 8. The processes are all parallel operations without delay, the originally separated printing and packaging operations are combined together, and the bottom film and the upper film are directly positioned and welded after being printed out, so that unnecessary troubles are avoided, and the efficiency of the whole operation is improved.

Preferably, in order to make the printed bottom film or top film fall into the grabbing range of the first manipulator 12 regularly, a paper discharging platform is installed on the printer 2, as shown in fig. 3, the paper discharging platform comprises a positioning frame 98, one end of the positioning frame 98 is provided with a paper inlet 16, and the paper inlet 16 is matched with a paper outlet of the printer 2. As shown in fig. 5 and 6, a first mounting frame 17 is fixedly connected to the upper portion of the paper feeding port 16, a pressing plate 19 is hinged to the inside of the first mounting frame 17 through a fixing shaft 18, a wedge-shaped positioning plate 20 is arranged at the rear end of the pressing plate 19, a first spring 21 is installed between the wedge-shaped positioning plate 20 and the paper feeding port 16, and the first spring 21 always tends to enable the wedge-shaped positioning plate 20 to be far away from the paper feeding port 16. Corresponding to the position of wedge locating plate 20, rear side fixed mounting at first mounting bracket 17 has second mounting bracket 22, and coaxial arrangement has positioning guide 23 on the second mounting bracket 22, and positioning guide 23 periphery that is located in second mounting bracket 22 is equipped with positioning baffle 24, is equipped with second spring 25 between positioning baffle 24 and the second mounting bracket 22, second spring 25 has the trend that makes positioning guide 23 one end contact wedge locating plate 20 and make its compression first spring 21 all the time, and another end position corresponding to positioning guide 23 has electro-magnet 26, fixed mounting has electro-magnet 26 on paper feed mouth 16, electro-magnet 26 can attract positioning guide 23 to be close under the on-state to overcome second spring 25's elasticity, make positioning guide 23 and wedge locating plate 20 separation.

As shown in fig. 7, pressing wheels 27 are disposed at two sides of the front end of the pressing plate 19, a rolling shaft 28 is disposed at the end of the positioning frame 98 corresponding to the positions of the pressing wheels 27, two rollers 29 corresponding to the positions of the pressing wheels 27 are coaxially mounted on the rolling shaft 28, the rolling shaft 28 is connected to an output shaft of a first motor 30 through a gear set, and the first motor 30 is fixedly mounted at one side of the positioning frame 98.

The setting of above-mentioned paper feed mouth 16 and positioning frame 98 can guarantee after the membrane is printed out, makes it enter into positioning frame 98 according to a certain position, and the first manipulator 12 of being convenient for snatchs, and the certain performance of membrane arrangement position guarantees that whole operation process goes on according to same step, can not influence subsequent location and welding machine operation, further improves work efficiency.

A paper head detection photoelectric switch 72 is installed at one end of the paper inlet 16 close to the positioning frame 98, a paper tail detection photoelectric switch 73 is installed at one end of the positioning frame 98 close to the paper inlet 16, when the film comes out of the printer 2 and directly enters the paper inlet 16, and when the film does not pass through the paper head detection photoelectric switch 72, the structural state of the whole paper outlet platform is as shown in fig. 3, at this time, the electromagnet 26 is not electrified, the first motor 30 is not started, the positioning guide rod 23 presses the wedge-shaped positioning plate 20 under the action of the elastic force of the second spring 25, so that the wedge-shaped positioning plate 20 compresses the first spring 21, the rear end of the whole pressing plate 19 is close to the paper inlet 16, the front end of the pressing plate 19 is far away from the paper inlet 16, namely, the pressing wheel 27 at the front end of the pressing plate 19 is separated from the roller 28, if the paper head detection photoelectric switch 72 is not arranged, the printed film enters the positioning frame 98 through the paper inlet 16 at, because the film is charged with static electricity, the moving mode of advancing by inertia easily makes the film deviate from the set position, and further influences the subsequent positioning and welding operation. When the paper head detection photoelectric switch 72 is arranged, and the front end of the printed film passes through the paper head detection photoelectric switch 72, as shown in fig. 8, the electromagnet 26 is electrified to attract the positioning guide rod 23, so that the positioning guide rod is retracted against the elastic force of the second spring 25 and does not extrude the wedge-shaped positioning plate 20 any more, the wedge-shaped positioning plate 20 which is not extruded by the positioning guide rod 23 is away from the paper inlet 16 under the elastic force of the first spring 21 again, when viewed from the whole pressing plate 19, the rear end of the pressing plate 19 is tilted, the front end of the pressing plate 19 is pressed downwards, the pressing wheel 27 is contacted with the roller 29, the first motor 30 is started to drive the rolling shaft 28, the roller 29 and the pressing wheel 27 to rotate, after the front end of the film is contacted with the roller 29, the film can enter the positioning frame 98 under the drive of the roller 29, and when the rear end of the film is away from the paper tail detection photoelectric switch 73, the first motor 30 is. The contact and extrusion roller 29 and the pressing wheel 27 can play a role in pre-positioning the advancing of the film, and the frame of the positioning frame 98 can also play a role in positioning in the paper feeding process, so that the film can fall onto a preset position, and the subsequent positioning and welding operation is facilitated.

Preferably, when selecting the paper outlet platform, in order to be able to photograph the printed content on the film in the positioning frame 98 for detection, as shown in fig. 9, the bottom plate of the positioning frame 98 is composed of a multilayer structure, the bottom layer is a metal bottom plate 31, the upper side of the metal bottom plate 31 is a light guide glass layer 32, light emitting strips 33 are installed around the light guide glass layer 32, the upper side of the light guide glass layer 32 is a uniform light glass layer 34, and the upper side of the uniform light glass layer 34 is a transparent glass layer 35. The metal bottom plate 31 of bottommost layer can regard as the support of whole platform to as the reflector panel of when shooing and examining, leaded light glass layer 32 adopts transparent organic glass, and its luminous strip 33 on every side is used for producing the light source and to middle scattering, in order to produce even light source, even light glass layer 34 adopts opalescent translucent even light glass for the light source of softening leaded light glass layer 32 produces the blank effect, and the transparent glass layer 35 of the superiors provides smooth support for the membrane of printing out, and can protect the even light glass layer 34 of bottom, avoids producing mar etc. and the clean maintenance of transparent glass layer 35 or change comparatively easily. The whole bottom plate can generate a uniform and soft light source, and when the content printed on the film needs to be photographed and detected, a relatively satisfactory effect can be generated.

Preferably, in order to allow the film to be stably placed on the transferring station 5 during the transfer, as shown in fig. 10, a second suction cup 36 is installed at the bottom of the transferring station 5, and a suction nozzle of the second suction cup 36 is located at a surface position of the transferring station 5. The second sucking disc 36 and the first sucking disc 15 on first manipulator 12 and the second manipulator 13 link each other, and when first manipulator 12 shifted the membrane to turnover station 5 on, the second sucking disc 36 starts, and first sucking disc 15 closes, and the membrane has just stopped on turnover station 5, and when the second manipulator 13 snatched the membrane and shifted to other stations from turnover station 5, first sucking disc 15 started, and the second sucking disc 36 closed, and the second manipulator 13 just can snatch the printing membrane smoothly from turnover station 5.

Card base case 3, play the effect that provides the card base in the manufacturing process of card, as shown in fig. 11, card base case 3 includes first box 37, and first box 37 sets up on mount pad 1, as shown in fig. 12, second motor 71 is installed to first box 37's bottom, the vertical first lead screw 38 that is equipped with on first box 37's the side, second motor 71 passes through the first lead screw 38 rotation of drive mechanism drive. As shown in fig. 13, a first nut 39 is fittingly installed on the first lead screw 38, a first installation plate 40 is fixed on the first nut 39, as shown in fig. 14, first support plates 41 are vertically installed at positions on two sides of the first installation plate 40, a first vertical long groove 42 is opened on a side surface of the first box 37 corresponding to the first support plates 41 on the two sides, the first support plates 41 enter the first box 37 through the first long groove 42, a clamping base placing plate 43 is installed on upper portions of the two first support plates 41, and the second motor 71 is started to drive the clamping base placing plate 43 to move up and down in the first box 37. Above-mentioned card base is laid a plurality of piles of card bases on laying board 43, the setting in first rectangular groove 42 allows first backup pad 41 to reciprocate in first box 37, when second motor 71 starts, rotate through the first lead screw 38 of drive mechanism drive, when first lead screw 38 rotates, first nut 39 on it reciprocates along it to drive first backup pad 41 and card base and lay board 43 and reciprocate in first box 37, move to appointed position on guaranteeing the card base, be convenient for second manipulator 13 snatch the card base to location station 6.

Preferably, use under card base workbin 3 and same set of positioner's the prerequisite, in order to adapt to different types of card bases, as shown in fig. 15, be equipped with support 44 on the side of first lead screw 38 is installed to first box 37, corresponding to the both sides position of support 44, vertically on mount pad 1 be equipped with two risers 45, be equipped with two guide pillars 46 side by side between two risers 45, all cooperate on every guide pillar 46 to install movable block 47, movable block 47 fixed mounting is on support 44 still fixed mounting has cylinder 48 on the support 44, and cylinder 48's piston rod fixed mounting is on riser 45, lays the position of board 43 corresponding to the card base, still installs vision collection system 49 on the upper portion of card base workbin 3. The positions of the positioning lines of different types of card bases are different, on the premise that the same set of positioning device is used, the positions of the card bases are required to be moved to ensure the subsequent positioning and welding processes, a vision acquisition system 49 arranged at the upper part of the card base material box 3 can acquire card base type images, and then the stretching of the air cylinder 48 is controlled according to calculation to drive the whole card base material box 3 to move, so that the card bases on the card base material box are ensured to be in preset positions, and the accuracy of the subsequent card base positioning operation is further kept.

The positioning station 6 of the utility model sequentially positions the bottom film, the card base and the upper film in the manufacturing process of the certificate card, as shown in fig. 16, the positioning station 6 includes a first base plate 74, a second base plate 75, a third base plate 76, and a positioning and placing plate 77, a fourth motor 78 is installed at the bottom of the first base plate 74, as shown in fig. 19, a third lead screw 79 is installed on an upper portion of the first base plate 74, a fourth motor 78 is connected to the third lead screw 79 through a driving belt, a third nut 80 is fittingly mounted on the third lead screw 79, the third nut 80 is fixedly mounted on the bottom of the second base plate 75, first slide rails 81 are arranged on the first substrate 74 side by side at two sides of the third lead screw 79, a first slide block 82 matched with the first slide rails 81 is installed at the bottom of the second substrate 75, and the fourth motor 78 is started to drive the third lead screw 79 to rotate, so that the third nut 80 and the second substrate 75 slide along the first slide rails 81 via the first slide block 82.

As shown in fig. 17 and 18, a fifth motor 83 and a fourth lead screw 84 are fixedly mounted at a position on one side of the second substrate 75, the fourth lead screw 84 is arranged perpendicular to the third lead screw 79, the fifth motor 83 is connected to the fourth lead screw 84 through a transmission belt, a fourth nut 85 is fittingly mounted on the fourth lead screw 84, a first rotating shaft 86 is vertically disposed on the fourth nut 85, the first rotating shaft 86 is mounted at one end position in a rotating connector 87 through a bearing, a second rotating shaft 88 is mounted at the other end position of the rotating connector 87 through a bearing, and the second rotating shaft 88 is fixedly mounted at the bottom of the third substrate 76. A second slide rail 89 is installed between the fifth motor 83 and the fourth lead screw 84, the second slide rail 89 is arranged perpendicular to the first slide rail 81, a second slide block 90 matched with the second slide rail 89 is arranged at the bottom of the fourth nut 85, a rotating shaft 91 is vertically arranged at the other side position of the second substrate 75, and the rotating shaft 91 is positioned between the second substrate 75 and the third substrate 76. When the fifth motor 83 is started to drive the fourth lead screw 84 to rotate, the fourth nut 85 and the first rotating shaft 86 slide along the length direction of the fourth lead screw 84, and in the process of moving the first rotating shaft 86, the second rotating shaft 88 and the third substrate 76 are driven by the rotating connecting piece 87 to rotate around the rotating shaft 91, and the arrangement of the rotating connecting piece 87 can ensure that the first rotating shaft 86 drives the second rotating shaft 88 to do circular motion around the rotating shaft 91 under the condition of linear movement.

As shown in fig. 20, a sixth motor 92 is installed at the bottom of the third base plate 76, a fifth lead screw 93 is disposed on the third base plate 76, the fifth lead screw 93 is disposed perpendicular to the third lead screw 79, the sixth motor 92 is connected to the fifth lead screw 93 through a transmission belt, a fifth nut 99 is installed on the fifth lead screw 93 in a matching manner, the fifth nut 99 is fixedly installed at the bottom of the positioning and placing plate 77 and corresponds to the position of the fifth lead screw 93, a third slide rail 94 is disposed on the third base plate 76, the third slide rail 94 is disposed perpendicular to the first slide rail 81, a third slider 95 matched with the third slide rail 94 is disposed at the bottom of the positioning and placing plate 77, and the sixth motor 92 is activated to drive the fifth lead screw 93 to rotate, so that the fifth nut 99 and the positioning plate 77 slide along the third slide rail 94 through the third slider 95.

Proximity switches 96 are installed between the first substrate 74 and the second substrate 75, between the second substrate 75 and the third substrate 76, and between the third substrate 76 and the positioning and mounting plate 77, and are used for detecting the return of the positioning and mounting plate 77 after each positioning operation is completed, so as to ensure that the positioning and mounting plate 77 is located at a predetermined same position before each positioning operation is started.

The third manipulator 14 is provided with a laser detection probe 97, identification stripes for detection and positioning are arranged on the bottom film, the card base and the upper film, a square shape for the movement of the second substrate 75 is set as X, the moving direction of the positioning placing plate 77 is Y, the rotating direction of the third substrate 76 is R, the three directions are X, Y and R respectively, three corresponding identification stripes are arranged on the bottom film, the card base and the upper film, and three corresponding detection lasers are arranged on the laser detection probe 97.

Under the ideal state, the basement membrane that shifts from other stations, card base and last membrane are when putting the location and lay on board 77, and three kinds of discernment stripes on it are detected by respective laser respectively to guarantee that basement membrane, card base and last membrane on location station 6 can the one-to-one when shifting to welding station 4, and then weld smoothly, but under actual conditions, because the absorption of manipulator, under electrostatic action and the external force influence, often need carry out the positioning process in later stage to basement membrane, card base and last membrane. In order to facilitate standard positioning of the laser welding device, the bottom film, the clamping base or the upper film transferred from other stations are placed in the same direction exceeding the standard position when placed on the positioning placement plate 77, in the positioning process, X, Y and R are moved and adjusted in the same direction until three lasers detect respective corresponding identification stripes, the positioning work is completed at the moment, the bottom film, the clamping base and the upper film are transferred to the welding station 4, the detection and positioning of the identification stripes are carried out on the bottom film, the clamping base and the upper film by the same laser detection probe 97, effective positioning and welding of the bottom film, the clamping base and the upper film on the welding station 4 can be ensured, the complexity of positioning operation is reduced to a certain extent, and the whole positioning efficiency is improved.

Welding station 4 be in the same place basement membrane, the card base and the last membrane welding of accomplishing the location, make finished product card, as shown in fig. 21, welding station 4 includes welded platform 50, is equipped with two play card belts 51 on welded platform 50 side by side, goes out card belt 51 transmission and can transports the finished product on welding station 4 to finished product case 7 in, go out card belt 51 reversal and also can send into recovery station 8 with the material that can't accomplish the location. As shown in fig. 22 and 23, the welding device is installed at both end positions of the welding platform 50, and includes a double-headed cylinder 52, a first installation block 53 is fixedly installed on an output shaft at the upper end of the double-headed cylinder 52, a second installation block 54 is fixedly installed on an output shaft at the lower end of the double-headed cylinder 52, both end positions of the first installation block 53 are connected with an upper welding head 55 through a first guide rod 70, the upper welding head 55 can move up and down along the first guide rod 70, and a third spring 69 is installed on the periphery of the first guide rod 70 between the upper welding head 55 and the first installation block 53. A lower welding head 56 is hinged at the middle position of the second mounting block 54, second guide rods 57 are vertically arranged at the positions of both sides of the second mounting block 54, guide sleeves 58 matched with the second guide rods 57 are arranged at the positions of both sides of the bottom end of the lower welding head 56, a fourth spring 59 is arranged on the periphery of the guide sleeves 58, and the fourth spring 59 is positioned between the lower welding head 56 and the second mounting block 54. The third spring 69 and the fourth spring 59 can buffer the welding contact of the upper welding head 55 and the lower welding head 56 to a certain extent, so that the service life of the welding device is prolonged, and on the other hand, the distance between the upper welding head 55 and the lower welding head 56 during welding can be automatically adjusted through the third spring 69 and the fourth spring 59, so that the welding device is suitable for cards made of card bases with different thicknesses, and the use range of the device is widened.

Finished product case 7 after the welding is accomplished, keep in finished product card, as shown in fig. 24, the delivery board 60 that sets up through the slope between finished product case 7 and the welding station 4 links to each other. As shown in fig. 25, the finished product box 7 includes a second box 61, the second box 61 is fixedly installed at one end of the mounting base 1, a third motor 62 is installed at the bottom of the second box 61, a second lead screw 63 is vertically arranged on a side surface of the second box 61, and the third motor 62 drives the second lead screw 63 to rotate through a transmission mechanism. As shown in fig. 26 and 27, a second nut 64 is fittingly installed on the second lead screw 63, a second mounting plate 65 is fixedly installed on the second nut 64, second support plates 66 are vertically arranged at positions on two sides of the second mounting plate 65, a vertical second elongated groove 67 is formed in the side surface of the second box body 61 corresponding to the second support plates 66 on the two sides, the second support plates 66 enter the second box body 61 through the second elongated groove 67, a finished product placing plate 68 is installed on the upper portions of the two second support plates 66, and the third motor 62 is started to drive the finished product placing plate 68 to move up and down in the second box body 61. The finished product placing plate 68 is used for temporarily storing the certificate cards manufactured on the welding station 4, the second long groove 67 allows the second supporting plate 66 to move up and down in the second box body 61, when the third motor 62 is started, the second lead screw 63 is driven to rotate through the transmission mechanism, when the second lead screw 63 rotates, the second nut 64 on the second lead screw moves up and down along the second lead screw, so that the second supporting plate 66 and the finished product placing plate 68 are driven to move up and down in the second box body 61, when the certificate cards are not manufactured at first, the finished product placing plate 68 rises to the topmost position, the finished product certificate cards conveyed from the conveying plate 60 directly fall onto the finished product placing plate 68, and along with the gradual increase of the quantity of finished products, the finished product placing plate 68 also descends along with the finished product placing plate 68, so that the manufactured certificate cards all fall into the finished product box 7 in sequence.

Technical scheme of the utility model not be restricted to the utility model the within range of embodiment. The technical contents not described in detail in the present invention are all known techniques.

Claims

1. The utility model provides a print encapsulation all-in-one, includes mount pad (1), printer (2), card base case (3) and welding station (4), its characterized in that: printer (2) and welding station (4) set up respectively in the both ends position of mount pad (1), card base material case (3) are located between printer (2) and welding station (4), are equipped with turnover station (5) between printer (2) and card base material case (3), are equipped with location station (6) between card base material case (3) and welding station (4), finished product case (7) are installed to one side position department of welding station (4), and one side of welding station (4) bottom still is equipped with retrieves station (8), and above-mentioned printer (2), turnover station (5), card base material case (3), location station (6), welding station (4) and finished product case (7) all are located same installation straight line, are on a parallel with this installation straight line, are equipped with servo motor driven first cross slide rail (9) in the rear side of mount pad (1), The automatic welding machine comprises a first cross slide rail (9), a first mechanical arm (12) is installed on the first cross slide rail (9), a second mechanical arm (13) is installed on the second cross slide rail (10), a third mechanical arm (14) is installed on the third cross slide rail (11), first suction cups (15) are installed on the mechanical arms, the mechanical arms can move along the length direction and the vertical direction of an installation seat (1), the first mechanical arm (12) can move between a printer (2) and a turnover station (5), the second mechanical arm (13) can move between the turnover station (5), a card base material box (3) and a positioning station (6), and the third mechanical arm (14) can move between the positioning station (6) and a welding station (4).

2. A printing and packaging all-in-one machine according to claim 1, wherein: install a paper platform on printer (2), go out the paper platform and include positioning frame (98), the one end of positioning frame (98) is equipped with paper feed mouth (16), paper feed mouth (16) cooperate with the exit slot of printer (2), at the first mounting bracket (17) of the upper portion fixedly connected with of paper feed mouth (16), it has clamp plate (19) to articulate through fixed axle (18) in first mounting bracket (17), the rear end of clamp plate (19) is equipped with wedge locating plate (20), install first spring (21) between wedge locating plate (20) and paper feed mouth (16), first spring (21) have the trend that makes wedge locating plate (20) keep away from paper feed mouth (16) all the time, corresponding to the position of wedge locating plate (20), rear side fixed mounting at first mounting bracket (17) has second mounting bracket (22), coaxial mounting has positioning guide pole (23) on second mounting bracket (22), a positioning baffle plate (24) is arranged on the periphery of a positioning guide rod (23) positioned in a second mounting frame (22), a second spring (25) is arranged between the positioning baffle plate (24) and the second mounting frame (22), the second spring (25) always has the tendency that one end of the positioning guide rod (23) contacts with the wedge-shaped positioning plate (20) and compresses the first spring (21), an electromagnet (26) is fixedly arranged on the paper inlet (16) corresponding to the other end position of the positioning guide rod (23), the electromagnet (26) can attract the positioning guide rod (23) to approach under the power-on state, so that the elasticity of the second spring (25) is overcome, the positioning guide rod (23) is separated from the wedge-shaped positioning plate (20), pinch rollers (27) are arranged at the positions of two sides of the front end of the press plate (19), rolling shafts (28) are arranged at the end part of the positioning frame (98) corresponding to the positions of the pinch rollers (27), coaxial arrangement has two gyro wheels (29) corresponding with pinch roller (27) position on rolling axle (28), rolling axle (28) pass through the gear train and link to each other with the output shaft of first motor (30), first motor (30) fixed mounting is in one side position department of positioning frame (98) paper feed mouth (16) are close the one end of positioning frame (98) and are installed paper head detection photoelectric switch (72), and paper tail detection photoelectric switch (73) are installed to the one end that is close paper feed mouth (16) in positioning frame (98).

3. A printing and packaging machine according to claim 2, wherein: the bottom plate of positioning frame (98) comprises multilayer structure, and the bottom is metal bottom plate (31), and metal bottom plate (31) upside is leaded light glass layer (32), install luminous strip (33) around leaded light glass layer (32), be dodging glass layer (34) at the upside of leaded light glass layer (32), the upside of dodging glass layer (34) is transparent glass layer (35).

4. A printing and packaging all-in-one machine according to claim 1, wherein: and a second sucking disc (36) is installed at the bottom of the turnover station (5), and a suction nozzle of the second sucking disc (36) is positioned at the surface position of the turnover station (5).

5. A printing and packaging all-in-one machine according to claim 1, wherein: the card base box (3) comprises a first box body (37), the first box body (37) is arranged on the mounting base (1), a second motor (71) is installed at the bottom of the first box body (37), a first lead screw (38) is vertically arranged on the side face of the first box body (37), the second motor (71) drives the first lead screw (38) to rotate through a transmission mechanism, a first nut (39) is installed on the first lead screw (38) in a matched mode, a first mounting plate (40) is fixed on the first nut (39), first supporting plates (41) are vertically arranged at positions on two sides of the first mounting plate (40), first supporting plates (41) corresponding to the two sides are formed on the side face of the first box body (37), a vertical first long groove (42) is formed in the first supporting plates (41), the first supporting plates (41) enter the first box body (37) through the first long groove (42), and a card base placing plate (43) is installed on the upper portions of the two first supporting plates (41) together, the second motor (71) is activated to drive the card base mounting plate (43) to move up and down in the first box (37).

6. A printing and packaging all-in-one machine according to claim 5, wherein: be equipped with support (44) on the side of first lead screw (38) of first box (37) installation, be corresponding to the both sides position of support (44), vertically be equipped with two riser (45) on mount pad (1), be equipped with two guide pillar (46) side by side between two riser (45), all cooperate on every guide pillar (46) to install movable block (47), movable block (47) fixed mounting is on support (44) still fixed mounting has cylinder (48) on support (44), and the piston rod fixed mounting of cylinder (48) is on riser (45), lays the position of board (43) corresponding to the card base, still installs vision collection system (49) on the upper portion of card base case (3).

7. A printing and packaging all-in-one machine according to claim 1, wherein: the positioning station (6) comprises a first base plate (74), a second base plate (75), a third base plate (76) and a positioning and placing plate (77), a fourth motor (78) is installed at the bottom of the first base plate (74), a third lead screw (79) is installed at the upper portion of the first base plate (74), the fourth motor (78) is connected with the third lead screw (79) through a transmission belt, a third nut (80) is installed on the third lead screw (79) in a matched mode, the third nut (80) is fixedly installed at the bottom of the second base plate (75), first sliding rails (81) are arranged on the first base plate (74) in parallel at the positions of two sides of the third lead screw (79), a first sliding block (82) matched with the first sliding rails (81) is installed at the bottom of the second base plate (75), a fifth motor (83) and a fourth lead screw (84) are fixedly installed at the position of one side of the second base plate (75), a fourth lead screw (84) and a third lead screw (79) are vertically arranged, a fifth motor (83) is connected with the fourth lead screw (84) through a transmission belt, a fourth nut (85) is installed on the fourth lead screw (84) in a matched mode, a first rotating shaft (86) is vertically arranged on the fourth nut (85), the first rotating shaft (86) is installed at one end position in a rotating connecting piece (87) through a bearing, a second rotating shaft (88) is installed at the other end position of the rotating connecting piece (87) through a bearing, the second rotating shaft (88) is fixedly installed at the bottom of a third base plate (76), a second sliding rail (89) is installed between the fifth motor (83) and the fourth lead screw (84), a second sliding block (90) matched with the second sliding rail (89) is arranged at the bottom of the fourth nut (85), a rotating shaft (91) is vertically arranged at the other side position of the second base plate (75), the rotating shaft (91) is positioned between the second substrate (75) and the third substrate (76), a sixth motor (92) is installed at the bottom of the third substrate (76), a fifth lead screw (93) is arranged on the third substrate (76), the fifth lead screw (93) is perpendicular to the third lead screw (79), the sixth motor (92) is connected with the fifth lead screw (93) through a transmission belt, a fifth nut (99) is installed on the fifth lead screw (93) in a matching mode, the fifth nut (99) is fixedly installed at the bottom of the positioning and placing plate (77) and corresponds to the position of the fifth lead screw (93), a third sliding rail (94) is arranged on the third substrate (76), a third sliding block (95) matched with the third sliding rail (94) is arranged at the bottom of the positioning and placing plate (77), and the first substrate (74) and the second substrate (75), the second substrate (75) and the third substrate (76) are positioned, Proximity switches (96) are installed between the third base plate (76) and the positioning and placing plate (77), and a laser detection probe (97) is installed on the third manipulator (14).

8. A printing and packaging all-in-one machine according to claim 1, wherein: the welding station (4) comprises a welding platform (50), two card discharging belts (51) are arranged on the welding platform (50) side by side, the card discharging belts (51) are driven to transport finished products on the welding station (4) into a finished product box (7), welding devices are arranged at two end positions of the welding platform (50) respectively, each welding device comprises a double-head cylinder (52), a first mounting block (53) is fixedly mounted on an output shaft at the upper end of the double-head cylinder (52), a second mounting block (54) is fixedly mounted on an output shaft at the lower end of the double-head cylinder (52), two end positions of the first mounting block (53) are connected with an upper welding head (55) through a first guide rod (70), the upper welding head (55) can move up and down along the first guide rod (70), and a third spring (69) is arranged on the periphery of the first guide rod (70) between the upper welding head (55) and the first mounting block (53), the lower welding head (56) is hinged to the middle position of the second mounting block (54), second guide rods (57) are vertically arranged at the positions of two sides of the second mounting block (54), guide sleeves (58) matched with the second guide rods (57) are arranged at the positions of two sides of the bottom end of the lower welding head (56), fourth springs (59) are arranged on the periphery of the guide sleeves (58), and the fourth springs (59) are located between the lower welding head (56) and the second mounting block (54).

9. A printing and packaging all-in-one machine according to claim 1, wherein: the finished product box (7) is connected with the welding station (4) through a conveying plate (60) which is obliquely arranged, the finished product box (7) comprises a second box body (61), the second box body (61) is fixedly installed at one end of the installation seat (1), a third motor (62) is installed at the bottom of the second box body (61), a second lead screw (63) is vertically arranged on the side surface of the second box body (61), the third motor (62) drives the second lead screw (63) to rotate through a transmission mechanism, a second nut (64) is installed on the second lead screw (63) in a matched mode, a second installation plate (65) is fixedly installed on the second nut (64), second support plates (66) are vertically arranged at positions on two sides of the second installation plate (65), the second support plates (66) correspond to the two sides, a vertical second long groove (67) is formed in the side surface of the second box body (61), the second supporting plates (66) enter the second box body (61) through second long grooves (67), finished product placing plates (68) are installed on the upper portions of the two second supporting plates (66) together, and the third motor (62) is started to drive the finished product placing plates (68) to move up and down in the second box body (61).