CN217314630U

CN217314630U - Sorting device

Info

Publication number: CN217314630U
Application number: CN202122021602.3U
Authority: CN
Inventors: 褚云春
Original assignee: Dongguan Lianwei Precision Machinery Co ltd
Current assignee: Dongguan Lianwei Precision Machinery Co ltd
Priority date: 2021-08-25
Filing date: 2021-08-25
Publication date: 2022-08-30
Anticipated expiration: 2031-08-25

Abstract

The utility model provides a sorting device, get rid of mechanism, buffer memory mechanism and unloading mechanism including conveyer belt mechanism, defective products get rid of the mechanism and establish the side at conveyer belt mechanism, and buffer memory mechanism establishes at the terminal side of conveyer belt transport, and unloading mechanism establishes the side at buffer memory mechanism. The utility model discloses can accomplish the letter sorting process automatically, have the advantage of saving the cost of labor and work efficiency is high.

Description

Sorting device

Technical Field

The utility model relates to an automatic sorting equipment field specifically is a sorting device.

Background

In the production process of drop, the drop that the silk screen printing was accomplished need successively through inspection process and letter sorting process, in inspection process, place the drop below industrial camera device with the ascending orientation of silk screen printing face, shoot the inspection through the silk screen printing of industrial camera device on to the drop, whether rethread display shows for the yields, in letter sorting process, classify yields and defective products, among the prior art, letter sorting process passes through manual operation, manual operation's shortcoming is that work efficiency is low, consequently, need research and development a sorting device.

Disclosure of Invention

An object of the utility model is to provide a sorting device to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

the utility model provides a sorting device, gets rid of mechanism, buffer memory mechanism and unloading mechanism including conveyer belt mechanism, defective products, the defective products is got rid of the side that the mechanism established at conveyer belt mechanism, buffer memory mechanism establishes the side of carrying terminal at the conveyer belt, the side at buffer memory mechanism is established to unloading mechanism.

Further, still include the compression roller, be equipped with the support that is the symmetry and sets up on the transport end of conveyer belt mechanism, the both ends of compression roller respectively with support rotatable coupling.

Further, defective products are got rid of the mechanism and are included sucking disc, rotatory piece, be used for responding to the photoelectric sensor of product, drive assembly one and transport assembly, the sucking disc passes through rotatory piece and installs on drive assembly one, a drive assembly drive rotatory piece drives the sucking disc seat and is rotary motion, transport assembly is located the side of drive assembly one.

Further, the buffer mechanism comprises a left leveling component, a right leveling component, a front leveling component and a rear leveling component, and the left leveling mechanism and the right leveling mechanism are located on the sides of the front leveling component and the rear leveling component.

Furthermore, the left leveling assembly and the right leveling assembly comprise a right baffle, a movable bracket and a driving assembly II, the right baffle and the movable bracket are arranged oppositely, the movable bracket is installed on the driving assembly II, and the driving assembly II drives the movable bracket to move in the left-right direction.

Further, drive assembly two includes base plate, motor, swiveling wheel, connecting rod and linear guide, the motor is installed on the base plate, the swiveling wheel is installed on the output shaft of motor, the one end rotatable coupling of connecting rod is on the eccentric position of swiveling wheel, the other end rotatable coupling of connecting rod is on movable bracket, linear guide installs between movable bracket and base plate, motor drive swiveling wheel passes through the connecting rod and drives movable bracket along the motion of left and right directions.

Further, the device also comprises a left-right adjusting component, and the driving component II is arranged on the left-right position adjusting component.

Further, front and back flattening subassembly includes preceding baffle, backplate and drive assembly three, preceding baffle sets up with the backplate is relative, preceding baffle and backplate are all installed on drive assembly three, baffle and backplate are done in the opposite directions or are the motion dorsad before the drive assembly three drive.

The driving assembly III comprises a front driving module and a rear driving module, and the front baffle and the rear baffle are respectively installed on the front position adjusting assembly and the rear position adjusting assembly through the front driving module and the rear driving module.

Further, position control subassembly includes transfer line, preceding slip table, back slip table and knob around, the transfer line includes anterior segment screw rod, middle section polished rod and the rear end screw rod of an organic whole structure, preceding slip table and back slip table carry out threaded connection with anterior segment screw rod and rear end screw rod respectively, the knob is installed on the tip of anterior segment screw rod or back end screw rod, and is rotatory slip table and back slip table are the motion in opposite directions or dorsad before the knob can drive the transfer line drive.

Further, unloading mechanism includes drive assembly four, carousel and clamping jaw mechanism, clamping jaw mechanism passes through the carousel and installs on drive assembly four, drive assembly four drive carousel drives clamping jaw mechanism and is rotary motion, clamping jaw mechanism is opening and shutting the motion.

The utility model has the advantages that:

the industrial camera device is arranged beside the conveying belt mechanism, the conveying belt mechanism is in butt joint with equipment at a previous station, the equipment conveys a hang tag which finishes silk-screen printing to a conveying starting end of the conveying belt mechanism, the conveying belt mechanism drives the hang tag to move, the hang tag passes through the lower parts of the industrial camera device and the defective product removing device in sequence, the silk-screen printing on the hang tag is photographed and inspected through the industrial camera device to judge whether the hang tag is a good product or not, and when the defective product is conveyed to the lower part of the defective product discharging device through the conveying belt device, the defective product discharging device takes out the defective product to a specified position to realize sorting of the defective product;

the yields are stored on carrying buffer memory mechanism through conveyer belt mechanism, and when the yields range upon range of to certain quantity on buffer memory mechanism, conveyer belt mechanism pause work, buffer memory mechanism carries out the flattening to the side of many yields, and unloading mechanism realizes sorting the yields in the equipment of many yields motion next station after the drive flattening.

Compared with the prior art, the utility model discloses can accomplish the letter sorting process automatically, have the advantage of saving the cost of labor and work efficiency is high.

Drawings

FIG. 1: a schematic perspective view of a sorting device.

FIG. 2: a buffer memory mechanism of a sorting device.

FIG. 3: a three-dimensional schematic diagram of a left leveling assembly and a right leveling assembly of a sorting device.

FIG. 4 is a schematic view of: a top view of a front and rear screed assembly of a sorting device.

Detailed Description

The invention is further explained below with reference to the drawings:

referring to fig. 1, a sorting apparatus includes a conveying belt mechanism 1, a defective product removing mechanism 2, a buffer mechanism 3 and a blanking mechanism 4, wherein the defective product removing mechanism 2 is disposed beside the conveying belt mechanism 1, the buffer mechanism 3 is disposed beside a conveying end of the conveying belt, and the blanking mechanism 4 is disposed beside the buffer mechanism 3.

The industrial camera device, the defective product removing mechanism 2, the cache mechanism 3 and the blanking mechanism 4 are all electrically connected with the PLC and are all controlled through the PLC, and the industrial camera device, the defective product removing mechanism 2, the cache mechanism 3, the blanking mechanism 4 and the PLC are all electrically connected with the power supply.

Referring to fig. 1, the conveying device further includes a pressing roller 11, the conveying end of the conveying belt mechanism 1 is provided with symmetrically arranged supports 12, and two ends of the pressing roller 11 are rotatably connected with the supports 12 respectively.

Referring to fig. 1, the defective product removing mechanism 2 includes a suction cup 21, a rotating block 22, a photoelectric sensor 23 for sensing a product, a first driving assembly 24 and a conveying assembly, the suction cup 21 is mounted on the first driving assembly 24 through the rotating block 22, the first driving assembly 24 drives the rotating block 22 to drive the suction cup 21 to rotate, and the conveying assembly is located beside the first driving assembly 24.

The defective product removing mechanism 2 is used for removing defective products on the conveyor belt mechanism 1.

A vacuum air path communicated with the sucker 21 is arranged in the rotating block 22, the rotating block 22 is communicated with a vacuum generating device through an air pipe, and the vacuum generating device is electrically connected with the PLC and is electrically connected with a power supply.

Referring to fig. 2, the buffer mechanism 3 includes left and right leveling members 31 and front and rear leveling members 32, and the left and right leveling members are located beside the front and rear leveling members 32.

Referring to fig. 3, the left and right leveling assembly 31 includes a right baffle 311, a movable bracket 312 and a second driving assembly 313, the right baffle 311 is disposed opposite to the movable bracket 312, the movable bracket 312 is mounted on the second driving assembly 313, and the second driving assembly 313 drives the movable bracket 312 to move along the left and right direction. Left and right leveling component 31 is used for accommodating a plurality of good products and is also used for leveling the two sides of the width directions of the plurality of good products.

Referring to fig. 3, the movable bracket 312 includes an L-shaped plate 3121 and a connecting plate 3122, the L-shaped plate 3121 is installed on the second driving assembly 313 through the connecting plate 3122, a notch 3121-1 for avoiding the opening and closing movement of the blanking mechanism 4 is opened and closed on the L-shaped plate 3121, and the L-shaped plate 3121 includes a left baffle 3121-1 and a bottom plate 3121-2.

Referring to fig. 3, the second driving assembly 313 includes a base plate 3131, a motor 3132, a rotation wheel 3133, a connecting rod 3134 and a linear guide, the motor 3132 is mounted on the base plate 3131, the rotation wheel 3133 is mounted on an output shaft of the motor 3132, one end of the connecting rod 3134 is rotatably connected to an eccentric position of the rotation wheel 3133, the other end of the connecting rod 3134 is rotatably connected to the movable bracket 312, the linear guide is mounted between the movable bracket 312 and the base plate 3131, and the motor 3132 drives the rotation wheel 3133 to drive the movable bracket 312 to move in a left-right direction through the guide of the linear guide via the connecting rod 3134.

Referring to fig. 2 and 3, the device further includes a left-right position adjusting assembly 33, and a second driving assembly 313 is mounted on the left-right position adjusting assembly 33.

The left-right position adjusting component 33 is used for adjusting the position of the second driving component 313 along the left-right direction so as to change the left-right distance between the left baffle 3121-1 and the right baffle 311 and realize the purpose of adapting to the hangtag with the changed width size.

Referring to fig. 4, the front and rear leveling assemblies 32 include a front barrier 321, a rear barrier 322, and a third driving assembly 323, the front barrier 321 is opposite to the rear barrier 322, the front barrier 321 and the rear barrier 322 are both mounted on the third driving assembly 323, and the third driving assembly 323 drives the front barrier 321 and the rear barrier 322 to move in a back-to-back direction. The front and rear leveling assemblies 32 are used for leveling both sides of a plurality of good products in the length direction.

Referring to fig. 2 and 4, the front-rear position adjusting assembly 34 is further included, the third driving assembly 323 includes a front driving module and a rear driving module, and the front baffle 321 and the rear baffle 322 are respectively installed on the front-rear position adjusting assembly 34 through the front driving module and the rear driving module. The front-rear position adjusting assembly 34 is used for adjusting the front-rear distance between the front driving module and the rear driving module to change the front-rear distance between the front barrier 321 and the rear barrier 322, so as to adapt to the hangtag with the changed length and size.

Referring to fig. 4, the front-rear position adjusting assembly 34 includes a transmission rod 341, a front sliding table 342, a rear sliding table 343 and a knob 344, the transmission rod 341 includes a front section screw, a middle section polished rod and a rear end screw which are integrally formed, the front sliding table 342 and the rear sliding table 343 are respectively in threaded connection with the front section screw and the rear end screw, the middle section polished rod is rotatably connected with the conveyor belt mechanism 1, the knob 344 is installed on an end portion of the front section screw or the rear section screw, and the rotation knob 344 can drive the transmission rod 341 to drive the front sliding table 342 and the rear sliding table 343 to move in the opposite direction or in the opposite direction.

Referring to fig. 1, the blanking mechanism 4 includes a driving assembly four 41, a turntable 42 and a clamping jaw mechanism 43, the clamping jaw mechanism 43 is installed on the driving assembly four 41 through the turntable 42, the driving assembly four 41 drives the turntable 42 to drive the clamping jaw mechanism 43 to rotate, and the clamping jaw mechanism 43 opens and closes. The blanking mechanism 4 is used for transferring the good products stored in the caching mechanism 3 to the next station.

The clamping jaw mechanisms 43 are pneumatic clamping jaws or electric clamping jaws, and the clamping jaw mechanisms 43 are arranged in four groups and distributed in a circumferential array.

Referring to fig. 1, an industrial camera device 5 is disposed beside the conveyor belt mechanism 1, the conveyor belt mechanism 1 is connected to a device at a previous station, and the device delivers the silk-screened hangtag to a delivery start end of the conveyor belt mechanism 1.

The utility model discloses a theory of operation:

the conveyer belt mechanism 1 drives the hangtag to move so that the hangtag passes below the industrial camera device 5 and the defective product removing device in sequence, the industrial camera device 5 takes pictures of silk-screen printing on the hangtag to check whether the hangtag is a defective product or not, when the defective product is found, the first rotary driving component 24 drives the rotary block 22 to drive the sucker 21 to rotate downwards, when the defective product on the conveyer belt mechanism 1 moves below the photoelectric sensor 23 and the sucker 21, the photoelectric sensor 23 detects the defective product, the vacuum generating device starts to work to enable the sucker 21 to adsorb the defective product, the first rotary driving component 24 drives the rotary block 22 to drive the defective product to rotate through the sucker 21 so that the defective product moves to the upper part of the conveying component, the vacuum generating device stops working to enable the sucker 21 to stop adsorbing, the defective product falls onto the conveying component to output the defective product to a designated position, finally, sorting defective products;

in the process that the good products are conveyed to the tail end through the conveying belt mechanism 1, the press rollers 11 roll the good products, the good products are output in a rolling mode, the flatness of the good products can be improved, the situation that the good products fly up due to too high movement speed after coming out of the conveying belt mechanism 1 can be avoided, the good products can stably fall into the movable bracket 312 for storage, when the good products on the movable bracket 312 are stacked to a certain number, the left leveling component 31, the right leveling component 31 and the front leveling component 32 work synchronously, when the left leveling component 31 and the right leveling component 31 work, the second driving component 313 drives the movable bracket 312 to drive a plurality of good products to move rightwards, the two sides of the width direction of the plurality of good products are respectively attached to the right baffle 311 and the left baffle 3121-1, and the two sides of the width direction of the plurality of good products are leveled; when the front and rear leveling assemblies 32 work, the driving assembly III 323 drives the front baffle 321 and the rear baffle 322 to move oppositely, so that two sides of a plurality of good products in the length direction are respectively attached to the front baffle 321 and the rear baffle 322, the two sides of the plurality of good products in the length direction are leveled, the packaging in the later period is facilitated, and the working efficiency is high;

about flattening subassembly 31 resets with front and back flattening subassembly 32, unloading mechanism 4 begins work, clamping jaw mechanism 43 is along the upper and lower direction and is merged the motion in order to the centre gripping in the lump of many yields after the flattening, four 41 drive turntables 42 of drive assembly drive many yields through clamping jaw mechanism 43 and are rotary motion, make many yields move to the equipment of next station on, clamping jaw mechanism 43 is opening the motion in order to release many yields, this equipment transports many yields, finally the realization is sorted the yields.

The above is not intended to limit the technical scope of the present invention, and any modifications, equivalent changes and modifications made to the above embodiments according to the technical spirit of the present invention are all within the scope of the technical solution of the present invention.

Claims

1. A sorting device characterized by: including conveyer belt mechanism, defective products get rid of mechanism, buffer memory mechanism and unloading mechanism, the defective products gets rid of the side that the mechanism was established at conveyer belt mechanism, buffer memory mechanism establishes at the terminal side of conveyer belt transport, the side at buffer memory mechanism is established to unloading mechanism.

2. A sorting device according to claim 1, characterised in that: the conveying mechanism is characterized by further comprising a compression roller, wherein supports which are symmetrically arranged are arranged at the conveying tail end of the conveying belt mechanism, and two ends of the compression roller are respectively and rotatably connected with the supports.

3. A sorting device according to claim 1, characterised in that: the defective product removing mechanism comprises a sucker, a rotating block, a photoelectric sensor used for sensing a product, a first driving assembly and a conveying assembly, wherein the sucker is installed on the first driving assembly through the rotating block, the rotating block is driven by the first driving assembly to drive a sucker seat to rotate, and the conveying assembly is located on the side of the first driving assembly.

4. A sorting device according to claim 1, characterised in that: the buffer memory mechanism comprises a left leveling component, a right leveling component, a front leveling component and a rear leveling component, wherein the left leveling mechanism and the right leveling mechanism are positioned on the sides of the front leveling component and the rear leveling component.

5. A sorting device according to claim 4, characterised in that: the left leveling assembly and the right leveling assembly comprise a right baffle, a movable bracket and a driving assembly II, the right baffle is arranged opposite to the movable bracket, the movable bracket is arranged on the driving assembly II, and the driving assembly II drives the movable bracket to move along the left direction and the right direction.

6. A sorting device according to claim 5, characterised in that: the drive assembly two includes base plate, motor, swiveling wheel, connecting rod and linear guide, the motor is installed on the base plate, the swiveling wheel is installed on the output shaft of motor, the one end rotatable coupling of connecting rod is on the eccentric position of swiveling wheel, the other end rotatable coupling of connecting rod is on movable bracket, linear guide installs between movable bracket and base plate, motor drive swiveling wheel passes through the connecting rod and drives movable bracket along the motion of left right direction.

7. A sorting device according to claim 5, characterised in that: the left and right adjusting component is further included, and the second driving component is installed on the left and right position adjusting component.

8. A sorting device according to claim 4, characterised in that: the front and rear leveling assemblies comprise a front baffle, a rear baffle and a driving assembly III, the front baffle and the rear baffle are arranged oppositely, the front baffle and the rear baffle are both mounted on the driving assembly III, and the driving assembly III drives the front baffle and the rear baffle to move in opposite directions or in the opposite directions.

9. A sorting device according to claim 8, characterised in that: the front baffle and the rear baffle are respectively installed on the front position adjusting assembly and the rear position adjusting assembly through the front driving module and the rear driving module.

10. A sorting device according to claim 1, characterised in that: the blanking mechanism comprises a driving assembly four, a turntable and a clamping jaw mechanism, the clamping jaw mechanism is installed on the driving assembly four through the turntable, the driving assembly four drives the turntable to drive the clamping jaw mechanism to do rotary motion, and the clamping jaw mechanism does opening and closing motion.